Viessmann Vitodens 200-W B2HA series User guide

Application Guide
Vitodens 200-W B2HA,B2HB
Residential Boiler

II

III
Application Guide
The application examples contained in this document serve as a guideline only.
These are not engineered drawings and are not intended to replace project
designs provided by a professional engineer. It is the responsibility of the
installing contractor to ensure all aspects of the system comply with the local
authorities having jurisdiction.
© 2017 by Viessmann. All rights reserved.
No part of this book may be used or reproduced in any
manner whatsoever without prior written permission.
For information, contact:
Viessmann Manufacturing Company Inc.
750 McMurray Road
Waterloo ON, N2V 2G5, Canada
Phone: [phone]
Toll Free: 800-387-7373
www.viessmann.ca

IV

1
Each day Viessmann heating systems
face a wide variety of requirements
and challenges here in North Ameri-
ca, and around the world. Whether in
historically protected homes, modern
commercial buildings, or in large facil-
ities, Viessmann products meet every
demand and offer solutions for all your
needs: wood, oil, or gas fired boilers
for both residential and commercial
use, from 12KBTU to 17.9MMBH (4 to
5263kW), domestic hot water storage
tanks, solar collectors, Biogas technol-
ogies, and much more.
Viessmann also sets the standard
for operational reliability, operating
comfort, environmental friendliness
and a long service life. All Viessmann
products have one thing in common:
they are based on a modular
technology strategy with one common
platform. This way, different product
versions can be created to fulfill each
customer’s specific requirements. In
short, Viessmann takes care of all your
needs, from start to finish.
Part of that is a comprehensive sup-
port program: A knowledgeable Viess-
mann sales representative network,
technical training academy, and
technical support personnel assist
you right from the planning stage
through to the installation and start-
up phase of a project.
With Viessmann you are witnessing
intelligent, high-tech boiler technology
at work. We have selected some of
the most interesting Viessmann appli-
cations from across North America for
your reference.
Pre-Face / Overview

2
AH2 ... ... ...B
Fuel Types
Efficiency
Low Temperature A F
Condensing B J
CHP C
Gas Oil
Generation of Boiler
Consecutive Number
A B C ...
Heat Only Circuit Combi Combi Comfort Coiled Tubing Tank Stratified Loading tank Solar Heating For DHW Solar Heating
Wall-Mounted G H J K - L - -
Floor Standing - R - - S T U V
Series P
Segment 100 1
200 2
300 3
Identifying Boiler NomenclatureIdentifying Boiler Nomenclature

3
X2VD 2ZC ZP 01I2
Number of boilers in system Number of heating circuits
1, 2, 3 ...
Number of individual zones in system
Drawing version
How system is zoned
ZP Pumps
ZV Zone Valves
TV Thermostatic Radiator Valves
C Combination
Type of Circuits:
HC Heating Circuit
ZC Zone Circuit
HC/ZC Combination System
Boiler Segment
VD Vitodens
CU
CM Vitocrossal
CT
VR Vitorond
Segment / Series
1100 Series
2200 Series
3 300 Series
Domestic Capability
XNo DHW
IWith indirect DHW
C On demand DHW
T Stratified Loading Tank
Identifying Boiler NomenclatureIdentifying Application Codes

4
RECOMMENDED PRODUCT APPLICATIONS
Medium
120 -160 °F
Low
80 -120 °F
High
160 -190 °F
Medium
140 -160 °F
High
160 -190 °F
1 1
2
2
1 1
Medium
120 -180 °F
Re
f
er to
T
echnical Data Manual of each product for applicabl
T
e
certi
f
ications.
T
echnical information subject to change without not
T
T
i
ce.
Best Choice
Possible with limitations
Not recommended
1- Limited maximum boiler supply water temperature.
2- Ensure boiler protection to prevent against low return water temperature
Baseboard / Fan Coil
Cast Iron Radiator
Panel Radiator
Radiant Floor Heating
IndirectDHW
Air Handlers
Vitodens
100
Vitodens
200/222-F
Vitorond
100
Vitocrossal
300 CU3A
Typical Supply
Temperature
Application

5
Vitodens 200 accessories kit with
pressure relief and purge valves.
Ball valve Circulator with isolation flanges Aquastat Secondary low water cut-off
Low loss header Thermostatic mixing valve Radiant infloor manifold Motorized mixing valve Outdoor temperature sensor
Panel radiator Flow check valve Hot water baseboard radiator Thermostat Temperature sensor
Boiler water feed with double back
check valve
Air eliminator Expansion tank Viessmann Vitotrol Multi-zone control
Purge assembly:
(sediment faucet and ball valve)
Zone valve Hydronic air handler 24V Zone valve Circulator
Towel radiator Viessmann 3-way mixing valve
with actuator motor
Plate and frame heat exchanger 120 volt power
Hydronic Components Electrical Components
Component Index

6

7
Vitodens 200
Application # Application Code Page
Application 1 - VD2X 1ZC1ZP.01 28
Application 2 - VD2I 1ZC4ZV.01 32
Application 3 - VD2I 1ZC4ZP.01 36
Application 4 - VD2I 2ZC2ZP.01 40
Application 5 - VD2I 3HC/ZC3ZP.01 44
Application 6 - VD2I 3HC/ZC3ZP.02 48
Application 7 - VD2I 3ZC9C.01 52
Application 8 -2VD2I 3HC/ZC3ZP.01 56
Application 9 -2VD2X 3HC3ZP.01 60
Application 10 -4VD2I 2HC2ZP.01 64
Microload -Microload 68

8
Product may not be exactly as shown
The flue gas temperature is only approximately 9-27ºF
(5-15ºC) above boiler return temperature (see chart
below).
AInox-Radial heat exchanger made from stainless steel
– for high operationalreliability and a long service life.
Large heating output in the smallest of spaces
B Modulating MatriX cylinder burner for extremely
clean combustion and quiet operation
CVariable speed combustion fan for quiet and
economical operation
DGas and water connections
EDigital boiler control unit
Delivered condition
Wall mounted gas condensing boiler with Inox-Radial heat
exchanger, modulating MatriX cylinder burner for natural
gas and LPG, plus wall mounting bracket. Vitotronic 200
for weather-compensated operation. Preset for operation
with natural gas. Fully plumbed and wired. White epoxy-
coated casing.
Vitodens 200-W B2HB 19, 26, 35, 45, 57 Cross-Section
Product Information
Vitodens 200-W, Technical Data

9
Cross-Section
Products may not be exactly as shown
AInox-Radial heat exchanger made from stainless steel
– for high operationalreliability and a long service life.
Large heating output in the smallest of spaces
B Modulating MatriX cylinder burner for extremely
clean combustion and quiet operation
CVariable speed combustion fan for quiet and
economical operation
DGas and water connections
EDigital boiler control unit
Delivered condition
Wall mounted gas condensing boiler with Inox-Radial heat
exchanger, modulating MatriX cylinder burner for natural
gas and LPG, plus wall mounting bracket. Vitotronic 200
for weather-compensated operation. Preset for operation
with natural gas. Fully plumbed and wired. White epoxy-
coated casing.
Vitodens 200-W B2HA 88, 100, 112, 150
The flue gas temperature is only approximately 9-27ºF
(5-15ºC) above boiler return temperature (see chart
below).
Product Information
Vitodens 200-W, Technical Data

10
*1 Output based on 140ºF (60ºC), 120ºF (49ºC) system supply/return temperature.
*2 Net AHRI rating based on piping and pick-up allowance of 1.15.
*3 If the gas supply pressure exceeds the maximum gas supply pressure value, a separate gas pressure regulator
must be installed upstream of the heating system.
*4 See “Waterside Flow” starting on page 8 in this manual.
19, 68 26, 94 35, 125 45, 160 57, 199BH2BW-002.oNledoMrelioB
CSA input Natural Gas (NG)
CSA inputLiquid Propane Gas (LPG)
CSA output/DOE *1
heating capacity NG
CSA output/DOE *1
heating capacity LPG
Net AHRI rating *2
MBH
(kW)
MBH
(kW)
MBH
(kW)
MBH
(kW)
MBH
(kW)
12-68
(3.5-20)
12-68
(3.5-20)
11-64
(3.2-19)
11-64
(3.2-19)
55
(16)
19-94
(5.5-27)
19-94
(5.5-27)
18-88
(5-26)
18-88
(5-26)
77
(22)
19-125
(5.5-37)
19-125
(5.5-37)
18-117
(5-34)
18-117
(5-34)
102
(30)
32-160
(9-47)
60-160
(17.5-47)
30-149
(9-44)
56-149
(17-44)
127
(37)
32-199
(9-58)
60-199
(17.5-58)
30-185
(9-54)
56-185
(17-54)
160
(47)
Heat exchanger surface area ft.2
(m2)
12.96
(1.2)
12.96
(1.2)
12.96
(1.2)
31.99
(2.9)
31.99
(2.9)
Min. gas supply pressure
Natural gas
Liquid propane gas
“w.c.
“w.c.
4
10
4
10
4
10
4
10
4
10
Max. gas supply pressure *3
Natural gas
Liquid propane gas
“w.c.
“w.c.
14
14
14
14
14
14
14
14
14
14
A.F.U.E. % 95.0 95.0 95.0 95.0 95.0
Weight lbs
(kg)
110
(50)
110
(50)
110
(50)
210
(95)
210
(95)
Boiler water content USG
(L)
1.02
(3.88)
1.02
(3.88)
1.02
(3.88)
3.85
(14.6)
3.85
(14.6)
Boiler max. flow rate *4 GPM
(L/h)
6.2
(1400)
6.2
(1400)
6.2
(1400)
14.3
(3250)
14.3
(3250)
Max. operating pressure
at 210ºF (99ºC)
psig
(bar)
45
(3)
45
(3)
45
(3)
60
(4)
60
(4)
Boiler water temperature
- Adjustable high limit (AHL) range
space heating (steady state)
DHW production
- Fixed high limit (FHL)
ºF
(ºC)
ºF
(ºC)
ºF (ºC)
68 to 180
(20 to 82)
165
(74)
210 (99)
68 to 180
(20 to 82)
165
(74)
210 (99)
68 to 180
(20 to 82)
165
(74)
210 (99)
68 to 180
(20 to 82)
165
(74)
210 (99)
68 to 180
(20 to 82)
165
(74)
210 (99)
Boiler connections
Boiler heating supply and return
Pressure relief valve
Drain valve
Boiler supply/return for
indirect-fired DHW storage tank
(field supplied)
Gas valve connection
NPTM”
NPTF”
(male
thread)
NPT”
NPTF”
¾
¾
¾
¾
¾
¾
¾
¾
¾
¾
¾
¾
¾
¾
¾
1b
¾
¾
1b
1
1b
¾
¾
1b
1
Product Information
Vitodens 200-W, Technical Data

11
*5 Measured flue gas temperature with a combustion air temperature of 68°F (20°C).
*6 Based on maximum input rate.
*7 Requires 1 inch (25 mm) tubing. See the Installation Instructions of the Vitodens 200-W, B2HB for details.
*8 For side wall vent installations (coaxial system):
Do not exceed max. equivalent length specified in the Installation Instructions of the Vitodens 200-W, B2HB
Venting System.
Do not attempt to common-vent Vitodens 200-W B2HB 19, 26, 35 with any other appliance.
The Vitodens 200-W B2HB 45, 57 can only be common vented with other Vitodens 200-W boilers of the same
size and series.
Side wall co-axial vent installation must include Viessmann protective screen!
For details refer to the Installation Instructions for the Vitodens 200-W, B2HB Venting System.
For information regarding other Viessmann System Technology componentry, please reference documentation
of respective product.
Note:
For high altitude installation at 10,000 ft.the input for model B2HB 19 to 57 will have an altitude
de-ration of 21%.
Boiler Model No. 200-W B2HB
Dimensions
Overall depth
Overall width
Overall height
inches
(mm)
inches
(mm)
inches
(mm)
15.7
(400)
17¾
(450)
41
(1040)
15.7
(400)
17¾
(450)
41
(1040)
15.7
(400)
17¾
(450)
41
(1040)
21
(530)
19
(480)
43½
(1105)
21
(530)
19
(480)
43½
(1105)
Flue gas *5
Temperature (at boiler return
temperature of 86ºF (30ºC)
- at rated full load
- at rated partial load
Temperature (at boiler return
temperature of 140ºF (60ºC)
ºF (ºC)
ºF (ºC)
ºF (ºC)
113 (45)
95 (35)
154 (68)
113 (45)
95 (35)
154 (68)
113 (45)
95 (35)
154 (68)
95 (35)
91 (33)
149 (65)
104 (40)
95 (35)
158 (70)
Max. condensate flow rate *6
with natural gas and
TS/TR=122/86ºF (50/30ºC) USG/h
(L/h)
0.66
(2.5)
0.97
(3.7)
1.21
(4.6)
1.55
(6.0)
2.0
(8.0)
Condensate connection *7 hose
nozzle
Ø in ¾-1¾-1¾-1¾-1¾-1
Boiler flue gas connection *8 Ø
in (mm) 2 3
/8(60) 23/8(60) 23/8(60) 3¼(80) 3¼(80)
Combustion air supply
connection (coaxial)
outer
Ø in
(mm)
4
(100)
4
(100)
4
(100)
5
(125)
5
(125)
Sound Rating
- at maximum input
- at minimum input
dB
dB
41
35
48
36
51
36
56
39
67
39
19, 68 26, 94 35, 125 45, 160 57, 199
Product Information
Vitodens 200-W, Technical Data

12
*A For high altitude installations 5,000 - 10,000 ft. (1500 m - 3000 m), the input for model B2HA 88,100 and 150
will have an altitude de-ration of 14% for 5,000 ft. (1500 m) and 29% for 10,000 ft. (3000 m) average of 2.8%
/ 1,000 ft. (305 m).
*BThe input for model B2HA 112 at 10,000 ft. (3000 m) will have an input de-rate of 13%.
*C Net AHRI rating based on piping and pick-up allowance of 1.15.
*1 If the gas supply pressure exceeds the maximum gas supply pressure value, a separate gas pressure regulator
must be installed upstream of the heating system.
*2 See “Waterside Flow” starting on page 10 of this manual.
*3 Output based on 180ºF (82ºC), 80ºF (26ºC) system supply/return temperature.
*88AH2B.oNledoMrelioB A100 *A112 *B150 *A
CSA input Natural Gas (NG)
CSA inputLiquid Propane Gas (LPG)
CSA output NG *3
CSA output LPG *3
MBH
(kW)
MBH
(kW)
MBH
(kW)
MBH
(kW)
71-311
(21-91)
104-311
(30-91)
67-294
(20-86)
98-294
(29-86)
71-352
(21-103)
104-352
(30-103)
67-333
(20-98)
98-333
(29-98)
113-399
(33-117)
113-399
(33-117)
103-375
(30-110)
103-375
(30-110)
113-530
(33-155)
113-530
(33-155)
103-495
(30-145)
103-495
(30-145)
DOE/AHRI Gross output
Net AHRI Rating *C
MBH
(kW)
MBH
(kW)
292
(85)
254
(74)
329
(96)
286
(84)
371
(109)
323
(95)
490
(144)
426
(125)
Heat exchanger surface area ft.2
(m2)
28.88
(2.68)
28.88
(2.68)
36.78
(3.41)
36.78
(3.41)
Min. gas supply pressure
Natural gas
Liquid propane gas
“w.c.
“w.c.
4
10
4
10
4
10
4
10
Max. gas supply pressure *1
Natural gas
Liquid propane gas
“w.c.
“w.c.
14
14
14
14
14
14
14
14
CSA thermal/combustion efficiency
ANSI Z21,13/CSA 4.9 % 94.5 94.5 93.9 93.5
Weight lbs
(kg)
194
(88)
194
(88)
298
(135)
298
(135)
Boiler water content USG
(L)
3.4
(12.8)
3.4
(12.8)
4
(15)
4
(15)
Boiler max. flow rate *2 GPM
(L/h)
25
(5700)
25
(5700)
37.9
(8600)
38
(8600)
Max. operating pressure
at 210ºF (99ºC)
psig
(bar)
60
(4)
60
(4)
80
(5.5)
80
(5.5)
Boiler water temperature
- Adjustable high limit (AHL) range
space heating (steady state)
DHW production
- Fixed high limit (FHL)
ºF
(ºC)
ºF
(ºC)
ºF
(ºC)
68 to 185
(20 to 85)
176
(80)
210
(99)
68 to 185
(20 to 85)
176
(80)
210
(99)
68 to 185
(20 to 85)
180
(82)
210
(99)
68 to 185
(20 to 85)
180
(82)
210
(99)
Boiler connections
Boiler heating supply and return
Pressure relief valve
Drain valve
Boiler supply/return for
indirect-fired DHW storage tank
(field supplied)
Gas valve connection
NPTM”
NPTF”
(male
thread)
NPT”
NPTF”
1½
¾
¾
1½
1
1½
¾
¾
1½
1
2
¾
¾
2
1
2
¾
¾
2
1
Product Information
Vitodens 200-W, Technical Data

13
*A For high altitude installations 5,000 - 10,000 ft. (1500 m - 3000 m), the input for model B2HA 88,100 and 150
will have an altitude de-ration of 14% for 5,000 ft. (1500 m) and 29% for 10,000 ft. (3000 m) average of 2.8%
/ 1,000 ft. (305 m).
*BThe input for model B2HA 112 at 10,000 ft. (3000 m) will have an input de-rate of 13%.
*4 Measured flue gas temperature with a combustion air temperature of 68°F (20°C).
*5 Based on maximum input rate.
*6 Requires 1 inch (25 mm) tubing. See the Installation Instructions of the Vitodens 200-W, B2HA for details.
*7 For side wall vent installations (coaxial system):
Do not exceed max. equivalent length specified in the Installation Instructions of the Vitodens 200-W, B2HA
Venting System.
Side wall co-axial vent installation must include Viessmann protective screen!
For details refer to the Installation Instructions for the Vitodens 200-W, B2HA Venting System.
The Vitodens 200-W can only be common vented with other Vitodens 200-W boilers of the same size and series.
For details refer to the Common Venting Manual.
*8 Add approximately 2½ inches (65 mm) for coaxial vent pipe transition adaptor.
For information regarding other Viessmann System Technology componentry, please reference the documentation
of each respective product.
*88AH2B.oNledoMrelioB A100 * A112 * B150 * A
Dimensions
Overall depth
Overall width
Overall height *8
inches
(mm)
inches
mm)
inches
mm)
21
(530)
19
(480)
43 ½
(1105)
21
(530)
19
(480)
43 ½
(1105)
27.1
(698)
23 5/8
(600)
44 ½
(1128)
27.1
(698)
23 5/8
(600)
44 ½
(1128)
Flue gas *4
Temperature (at boiler return
temperature of 86ºF (30ºC)
- at rated full load
- at rated partial load
Temperature (at boiler return
temperature of 140ºF (60ºC)
ºF (ºC)
ºF (ºC)
ºF (ºC)
135 57)
99 37)
162 72)
135 (57)
99 (37)
162 (72)
124 (51)
102 (39)
158 (70)
140 (60)
102 (39)
165 (74)
Max. condensate flow rate *5
for NG and LPG
TS/TR=104/86ºF (40/30ºC) USG/h
(L/h)
3.1
(11.7)
3.5
(13.1)
4.35
(16.5)
5.28
(20.0)
Condensate connection*6 hose
nozzle
Ø in. ¾- 1¾- 1¾- 1¾- 1
Boiler flue gas connection*7 Ø
in. (mm) 4
3/8(110) 4 3/8(110) 4 3/8(110) 4 3/8(110)
Combustion air supply
connection (coaxial)
outer
Ø in. (mm) 6 (150) 6 (150) 6 (150) 6 (150)
Sound Rating
- at maximum input
- at minimum input
dB
dB 69
38
69
38
57
40
61
40
Product Information
Vitodens 200-W, Technical Data

14
Legend
ABoiler Supply
BGas Connection, ¾” NPTF
C Boiler Return
D Recommended height (single boiler system)
E Condensate drain
FCombustion air intake (left or right)
G Combustion air intake (through co-axial)
Boiler Dimensions - Models 200-W, B2HB 19, 26, 35
Vitodens 200-W, Technical Data

15
Legend
ABoiler supply, 1 ½ ”
BGas connection, 1” NPTF
C Boiler return, 1 ½”
D Recommended height (single boiler system)
E Condensate drain
Boiler Dimensions - Models 200-W, B2HB 45, 57
Vitodens 200-W, Technical Data

16
Legend
ABoiler supply
BGas connection, 1” NPTF
C Boiler return
D Recommended height (single boiler system)
E Condensate drain
Boiler Dimensions - Model B2HA 88, 100
Vitodens 200-W, Technical Data