Viessmann Vitodens 222-F B2TB User guide

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Application Guide
The application examples contained in this document serve as a guideline only.
These are not engineered drawings and are not intended to replace project de-
signs provided by a professional engineer. It is the responsibility of the installing
contractor to ensure all aspects of the system comply with the local authorities
having jurisdiction.
©
2017 b
y
Viessmann.
All
ri
g
hts reserved.
N
o
p
art of this book ma
y
be used or re
p
roduced in an
y
m
anner whatsoever w
i
thout
p
r
i
or wr
i
tten
p
erm
i
ss
i
on.
For information
,
contact:
V
iessmann Manufacturin
g
C
om
p
an
y
I
nc.
7
50 McMurra
y
R
oad
W
ater
l
oo
ON,
N
2V 2
G
5
,
C
anada
P
hone: 519-885-6300
T
o
ll
Free: 800-387-7373
www.v
i
essmann.ca

IV

1
Each day Viessmann heating systems
face a wide variety of requirements
and challenges here in North America,
and around the world. Whether in
historically protected homes, modern
commercial buildings, or in large facil-
ities, Viessmann products meet every
demand and offer solutions for all your
needs: wood, oil, or gas fired boilers
for both residential and commercial
use, from 12KBTU to 17.9MBH (4 to
5263kW), domestic hot water storage
tanks, solar collectors, Biogas technol-
ogies, and much more.
Viessmann also sets the standard
for operational reliability, operating
comfort, environmental friendliness
and a long service life. All Viessmann
products have one thing in common:
they are based on a modular
technology strategy with one common
platform. This way, different product
versions can be created to fulfill each
customer’s specific requirements. In
short, Viessmann takes care of all your
needs, from start to finish.
Part of that is a comprehensive
support program: A knowledgeable
Viessmann sales representative
network, technical training academy,
and technical support personnel as-
sist you right from the planning stage
through to the installation and start-
up phase of a project.
With Viessmann you are witnessing
intelligent, high-tech boiler technology
at work. We have selected some of
the most interesting Viessmann appli-
cations from across North America for
your reference.
Pre-Face / Overview

2
AH2 ... ... ...B
Fuel Types
Efficiency
Low Temperature A F
Condensing B J
CHP C
Gas Oil
Generation of Boiler
C
onsecutive
N
umber
A B C ...
Heat Only Circuit Combi Combi Comfort Coiled Tubing Tank Stratified Loading tank Solar Heating For DHW Solar Heating
Wall-Mounted GHJ K - L - -
Floor Standing -R- - S T U V
Series P
Segment 100 1
200 2
300 3
Identifying Boiler Nomenclature

3
X2VD TI 2HC ZP 01I2
Number of boilers in system Number of heating circuits
1, 2, 3 ...
Number of supply water temperatures in the system.
Number of zones in the system
Drawing version
How system is zoned
ZP Pumps
ZV Zone valves
TV Thermostatic Radiator Valves
C Combination
Boiler Segment
VD Vitodens
CU
CM Vitocrossal
CT
VR Vitorond
Segment / Series
1100 Series
2200 Series
3 300 Series
Domestic Capability
XNo DHW
IWith indirect DHW
C On demand DHW
T Stratified loading tank
1 1
Identifying Application Codes

4
Medium
120 -160 °F
Low
80 -120 °F
High
160 -190 °F
Medium
140 -160 °F
High
160 -190 °F
11
2
2
11
Medium
180 -120 °F
Re
f
er to
T
echnical Data Manual of each product for applicabl
e
certi
f
ications.
T
echnical information subject to change without not
T
T
ice.
Best Choice
Possible with limitations
Not recommended
1- Limited maximum boiler supply water temperature.
2- Ensure boiler protection to prevent against low return water temperature
Baseboard / Fan Coil
Cast Iron Radiator
Panel Radiator
Radiant Floor Heating
Indirect DHW
Air Handlers
Vitodens
100
Vitodens
200/222-F
Vitorond
100
Vitocrossal
300 CU3A
Typical Supply
Temperature
Application
Recommended Product Applications

5
Vitodens 222-F with connection set Ball valve Circulator with isolation flanges Aquastat Secondary low water cut-off
Low loss header Thermostatic mixing valve Radiant infloor manifold Motorized mixing valve Outdoor temperature sensor
Panel radiator Flow check valve Hot water baseboard radiator Thermostat Temperature sensor
Boiler water feed with double
back check valve
Air eliminator Expansion tank Viessmann Vitotrol Multi-zone control
Purge assembly:
(sediment faucet and ball valve)
Zone valve Hydronic air handler 24V zone valve Circulator
Towel radiator Viessmann 3-Way mixing valve
with actuator motor
Plate and frame heat exchanger 120 Volt power
Hydronic Components Electrical Components
Component Index

6

7
Vitodens 222-F (B2TB)
Application # Application Code Page
Application 1 - VD2T 1HC1T1ZP.01 22
Application 2 - VD2T 1HC1T4ZV.01 26
Application 3 - VD2T 1HC1T4ZP.01 30
Application 4 - VD2T 2HC2T2ZP.01 34
Application 5 - VD2T 2HC2T2ZP.02 38
Application 6 - VD2T 3HC3T3ZP.01 42

8
Product may not be exactly as shown
The flue gas temperature is only approximately 9-27ºF
(5-15ºC) above boiler return temperature (see chart
below).
A Stainless steel Inox-Radial heat exchanger for high
operational reliability, a long service life and high
heating output in the smallest space
B Modulating MatriX cylinder gas burner for extremely
clean combustion
C Integral diaphragm expansion tank
D Digital boiler control unit
E Integral, 3-speed high efficiency circulation pump
F Stainless steel DHW primary storage tank.
Product Information
Vitodens 222-F, B2TB 19 and 35 Technical Data

9
Boiler Model No. 222-F B2TB 19 35
Natural Gas / Liquid Propane Gas
CSA input
CSA output/DOE*1
heating capacity
Net AHRI rating *2
MBH
kW
MBH
kW
MBH
kW
12-68
3.5-20
11-64
3.2-19
55
16
19-125
5.5-37
18-117
5.1-34
102
30
Heat exchanger surface area ft. 2
m2
12.96
1.2
12.96
1.2
Min. gas supply pressure
Natural gas
Liquid propane gas
“w.c.
“w.c.
4
10
4
10
Max. gas supply pressure*3
Natural gas
Liquid propane gas
“w.c.
“w.c.
14
14
14
14
A.F.U.E. 5959%
Weight
(including installation fittings)
lbs
(kg)
278
(126)
278
(126)
Boiler water content USG
(L)
1.02
(3.88)
1.02
(3.88)
Boiler max. flow rate*4 GPM
(L/h)
6.2
(1400)
6.2
(1400)
Expansion tank*5
(for heating system side)
Precharge pressure
Capacity
psig
USG
(L)
12
3.2
(12)
12
3.2
(12)
Max. operating pressure
at 210ºF (99ºC)
psig
bar
45
3
45
3
Boiler water temperature
- Adjustable high limit (AHL) range
space heating (steady state)
- Fixed high limit (FHL)
ºF
(ºC)
ºF (ºC)
68 to 165
(20 to 74)
210 (99)
68 to 165
(20 to 74)
210 (99)
Boiler connections
Boiler heating supply and return
Pressure relief valve
Drain valve
Boiler supply/return for
indirect-fired DHW storage tank
(field supplied)
Gas valve connection
NPTM”
NPTF”
(male
thread)
NPT”
NPTF”
¾”
¾”
¾”
¾”
¾”
¾”
¾”
¾”
¾”
¾”
*1 Output based on 140ºF (60ºC), 120ºF (49ºC) system supply/return temperature.
*2 Net AHRI rating based on piping and pick-up allowance of 1.15.
*3 If the gas supply pressure exceeds the maximum gas supply pressure value, a separate gas pressure regulator
must be installed upstream of the heating system.
*4 See “Waterside Flow” starting on page 8 in this manual.
*5 Determine the required size of the expansion tank to be installed in the heating system.
If the integral expansion tank is insufficient, install a suitably sized expansion tank on site.
Technical Data
Vitodens 222-F, B2TB 19 and 35 Technical Data

10
Technical Data
Vitodens 222-F, B2TB 19 and 35 Technical Data

11
Note: The dimensional drawing shows example fittings for upward connection and connection to the left/right, for
installation on finished walls. Order the connection sets separately as accessories. For the dimensions of the
individual connection sets, see the design information.
Model B2TB 19 and 35 Model B2TB 19 and 35
a *1in. (mm) 46.1 (1172) k * 1in. (mm) 65.6 (1665)
b *1in. (mm) 48.3 (1227) l *1in. (mm) 68.0 (1726)
c * 1in. (mm) 28 (710) approx. m in. (mm) 16.1 (410)
d *1in. (mm) 52.6 (1337) n in. (mm) 8.8 (224)
f * 1in. (mm) 57.0 (1447) o in. (mm) 15.3 (389)
g in. (mm) 2.0 (50) p in. (mm) 14.2 (361)
h *1in. (mm) 59.1 (1502) q in. (mm) 12.6 (320)
i *1in. (mm) 64.2 (1630) r in. (mm) 13.0 (330)
j *1in. (mm) 65.6 (1666) s in. (mm) 8.7 (220)
Legend
ACondensate Drain (side)
*1
Note: All height dimensions of the boiler have a tolerance of +.6 in. (+15 mm) due to the factory installed adjustable feet
*1 Add 1f in. (40 mm) when using the optional accessory seismic bracket kit.
Note: All height dimensions of the boiler have a tolerance of +.5 in. (+13 mm) due to the seismic bracket adjustable feet.
Boiler Dimensions
Vitodens 222-F, B2TB 19 and 35 Technical Data

12
Note: ehtdessapsahreliobBT2B,F-222snedotiVehT
zero inches vent clearance to combustibles testing
requirements dictated by the boiler Harmonized
Standard ANSI Z21.13. CSA 4.9 (latest edition) and
therefore is listed for zero clearance to combustibles
when vented with a single-wall UL/ULC certified
special venting system. The zero inches vent
clearance to combustibles for the Vitodens boiler
supercedes the clearance to combustibles listing
that appears on the special venting system label.
The back or side clearance shall be increased if
piping installation is required.
Recommended minimum service clearances
See the Vitodens 222-F B2TB Venting
System Installation Instructions for details.
Boiler model B2TB 19 35
Top 0 0
Sides (left and right) 0 0
Vent pipe 0 0
Front (alcove or closet) 0 0
Rear 0 0
Floor combustible combustible
Minimum clearances to combustibles
Boiler Dimensions
Vitodens 222-F, B2TB 19 and 35 Technical Data

13
The Vitodens 222-F, B2TB is designed for closed loop,
forced circulation hot water heating systems only. Use
standard friction loss method for pipe sizing. Observe
boiler maximum and minimum flow rate limitations. If
system flow rate exceeds boiler maximum flow rate
(as stated below), falls below the minimum flow rate
or if system flow rate is unknown, Viessmann strongly
recommends the installation of a low-loss header.
An alternative method may be used, such as primary
secondary piping using closely spaced tees.
A low-loss header offers additional benefits not provided
by a pair of closely spaced tees. Viessmann therefore
strongly recommends and prefers the use of a low-loss
header over closely spaced tees.Once the low-loss header
is connected, the built-in low-loss header logic of the
Vitodens 222-F boiler ensures the requiredUt across the
system through the sensory communication between the
low-loss header and the boiler.
Pressure drop (primary circuit) for
Vitodens 222-F, B2TB 19 and 35
Boiler maximum flow rate 6.2 GPM (1400 L/h)
Boiler maximum flow rate 6.2 GPM (1400 L/h)
Model B2HB 19 1 boiler
Output (NG/LPG)
MBH 64
Ut for NG/LPG
20ºF (11ºC) rise GPM (L/h) 6.4 (1453)
25ºF (14ºC) rise GPM (L/h) 5.1 (1163)
30ºF (17ºC) rise GPM (L/h) 4.3 (969)
35ºF (19.5ºC) rise GPM (L/h) 3.7 (830)
40ºF (22ºC) rise GPM (L/h) 3.2 (727)
Model B2HB 35 1 boiler
Output (NG/LPG)
MBH 117
Ut for NG/LPG
20ºF (11ºC) rise GPM (L/h) 11.7 (2657)
25ºF (14ºC) rise GPM (L/h) 9.4 (2126)
30ºF (17ºC) rise GPM (L/h) 7.8 (1771)
35ºF (19.5ºC) rise GPM (L/h) 6.7 (1518)
40ºF (22ºC) rise GPM (L/h) 5.9 (1328)
Flow rate
Supply head pressure (water)
Waterside Flow (primary circuit)
Vitodens 222-F, B2TB 19 and 35 Technical Data

14
Pump Information IMPORTANT
Pump selection must be based on accurate system flow
and pressure drop calculations (includes DHW sizing).
Sizing of Low-Loss Header in a Residential Single-Boiler Application
*1For system Ut < 20°F ( 11ºC) use low-loss header sizes for Ut 20°F (11ºC).
*2Low-Loss temperature sensor - is included with the boiler for use in single-boiler applications.
Boiler
Model
No. of
Boilers
Boiler
Max.
Flow
Rate
GPM
(L/h)
Typical System Flow Rates Viessmann
Low-loss
Temp.
Sensor
Required*2
Ut*1 °F
(°C)
20
(11.0)
25
(13.9)
30
(16.8)
35
(16.1)
40
(13.4)
B2TB
19
1 6.2
(1400)
System Flow
Rate
LLH Required
LLH Model
GPM
(L/h)
6.4
(1453)
Yes
80/60
5.1
(1163)
Optional
80/60
4.3
(969)
Optional
80/60
3.7
(830)
Optional
80/60
3.2
(727)
Optional
80/60
included
B2TB
35
1 6.2
(1400)
System Flow
Rate
LLH Required
LLH Model
GPM
(L/h)
11.7
(2657)
Yes
80/60
9.4
(2126)
Yes
80/60
7.8
(1771.6)
Yes
80/60
6.7
(1518)
Yes
80/60
5.9
(1328)
Optional
80/60
included
Note: The Vitodens 222-F comes equipped with a factory preset integrated boiler pump.
Vitodens 222F B2TB 19-35 are equipped with a boiler/
system pump. The system pump flow must be selected
on Ut. If the system flow exceeds the boiler’s maximum
flow rate , a low-loss header is strongly recommended.
Low-Loss Header Application
Heating Circuit
Vitodens 222-F, B2TB 19 and 35 Technical Data

15
Pump Model Grundfos UPS15-78
Rated voltage VAC 115
Rated current A max. 1.15
A min. 0.8
Capacitor F8
Power consumption W max. 130
W min. 80
Grundfos UPS15-78 three speed heating circuit/DHW circuit pump for Vitodens 222-F, B2TB boilers
(in the factory setting, the pump speed is preset to ‘speed three’)
Speed One
Speed Three
Speed Two
Flow Q (gpm)
Ft of Head
Performance chart courtesy of Grundfos
Grundfos UPS15-78 residual head pressure
Residual head of built-in three speed pump used with Vitodens 222-F, B2TB
Flow Q (gpm)
Ft of Head
Hydronic Components
Heating Circuit Pumps
Vitodens 222-F, B2TB 19 and 35 Technical Data

16
Boiler location
As a direct vent appliance, the Vitodens 222-F can
be installed for room air independent operation (sealed
combustion) regardless of size and ventilation method
of the room in which it is located.
The Vitodens 222-F can be installed, for example, in
the main living area of a house, in non-ventilated utility
rooms, cupboards, closets and alcoves with no clearance
required from combustible materials, as well as in attics
with a direct outlet for the flue gas/fresh air system.
Follow all local and national codes.
Flue gas system
Viessmann PPS (Polypropylene) concentric flue gas/
fresh air systems for room air independent operation
(sealed combustion) and side wall venting are tested
to ANSI Z21.13 - CSA 4.9 - 2000 standards and are
certified together with the Vitodens 222-F boiler as a
constructional unit.
The Vitodens 222-F boiler may also be vented vertically,
using an AL29-4C®special stainless steel, single-wall, room
air dependentventing system (UL listed for category IV).
For a more detailed description of the direct vent and
single-wall vent system, please refer to the Vitodens 222-F
Venting System Installation Instructions.
Flue gas temperature protection
Flue pipes used for the Vitodens 222-F are suitable for
max. flue gas temperatures of up to 230°F (110°C).
No flue gas temperature protection is required as the
maximum permissible flue gas temperature is not
exceeded in any operating condition or in the event of
malfunctioning.
Low water cut-off
A low water cut-off may be required by local codes.
If the boiler is installed above the radiation level, a low
water cut-off device of approved type must be installed
in all instances. An approved type low water cut-off
device must be provided by the heating contractor.
Do not install an isolation valve between the boiler and
the low water cut-off.
Water connections
Vitodens 222-F boilers can be used in any fully pumped
hot water heating system.
Minimum system pressure is 14 psig.
Chemical corrosion protection products
Corrosion does not typically occur in sealed heating
systems which have been correctly installed and are
correctly operated.
Many manufacturers of plastic pipes recommend the
use of chemical additives. In this case, only those
commercially available corrosion protection products
approved for boilers with domestic hot water heating
via single-wall heat exchangers (instantaneous plate
heat exchangers or DHW tanks) must be used.
Water quality
Treatment for boiler feed water should be considered in
areas of known problems, such as where a high mineral
content and hardness exist. In areas where freezing might
occur, an antifreeze may be added to the system water
to protect the system. Please adhere to the specifications
given by the antifreeze manufacturer. Do not use
automotive silicate based antifreeze.
Please observe that an antifreeze/water mixture may
require a backflow preventer within the automatic water
feed and influence components such as diaphragm
expansion tanks, radiation, etc. Maximum antifreeze
content is 50% for the Vitodens 222-F boiler. Do not
use antifreeze other than specifically made for hot water
heating systems. System also may contain components
which might be negatively affected by antifreeze.
Check total system frequently when filled with antifreeze.
Advise system operator/ultimate owner that system is
filled with a glycol mix. The heating contractor must
provide a MSDS (Material Safety Data Sheet) for the
antifreeze used to the system operator/ultimate owner.
Total permissible hardness of the fill and top-up water
Total heating output Specific heating volume
MBH <5 USG per 3412 BTU P5 USG per 3412 BTU to
<13 USG per 3412 BTU
P13 USG per 3412 BTU
>170 300 pp 17.5 gpg 200 ppm 11.7 gpg 2 ppm 0.11 gpg
>170 to >682 200 pp 11.7 gpg 150 ppm 8.8 gpg 2 ppm 0.11 gpg
>682 to >170 150 pp 8.8 gp 2 ppm 0.11 gpg 2 ppm 0.11 gpg
gpg11.0mpp2gpg11.0mpp2gpg11.0mpp20502>
ppm - parts per million
gpg - grains per gallon
Boiler location
Wtti
System Design Considerations
Vitodens 222-F, B2TB 19 and 35 Technical Data