
5
4. Commissioning, inspec-
tion, maintenance
Steps - commissioning, inspection and maintenance ............................ 47
5. System configuration
(parameters)
Calling up parameters ............................................................................ 83
General .................................................................................................. 83
Boiler ...................................................................................................... 85
DHW ...................................................................................................... 87
Heating circuit 1, Heating circuit 2, Heating circuit 3, Heating circuit 4 .. 88
Fuel cell ................................................................................................. 95
6. Diagnosis and service
checks
Gas condensing module ........................................................................ 97
■Service menu ...................................................................................... 97
■Changing the service password ......................................................... 97
■Resetting all passwords to the factory setting .................................... 98
■Diagnosis ............................................................................................ 98
■Checking outputs (actuator and sensor test) ...................................... 98
Fuel cell module .....................................................................................100
■Checking power generated .................................................................100
■Checking the gas consumption to reclaim fuel tax ............................. 101
■Checking operating condition ............................................................. 101
■Checking grid monitoring parameters .................................................101
■Removing the SD card ....................................................................... 102
■Inserting the SD card and saving the fuel cell module data ............... 102
7. Troubleshooting Fault indicator on the programming unit ................................................ 103
Fault messages for gas condensing module ......................................... 104
Fault codes, fuel cell module ................................................................. 126
Repairs .................................................................................................. 126
■Putting the control unit into the service position ................................. 126
■Draining the system on the heating water and DHW sides ................ 127
■Checking the temperature sensors .....................................................130
■Checking the cylinder loading plate heat exchanger .......................... 132
■Checking the system separation plate heat exchanger ...................... 132
■Removing the flow sensor .................................................................. 133
■Removing the hydraulic unit ............................................................... 134
■Replacing the power cable ................................................................. 134
■Checking the fuse ............................................................................... 135
■Mixer extension kit .............................................................................. 135
8. Parts lists Overview of gas condensing module and fuel cell module ....................137
Assembly, Vitovalor sheet metal sections ..............................................138
Casing assembly ................................................................................... 140
Heat cell assembly .................................................................................142
Heat cell module assembly ....................................................................144
Burner assembly ....................................................................................146
Vitovalor hydraulic assembly ................................................................. 148
Hydraulic assembly ................................................................................150
Control unit / electrical components assembly ...................................... 152
HMU/MCU/BCU (control unit and burner control unit) assembly ...........154
Mains distributor box assembly ............................................................. 156
HMI programming unit assembly ........................................................... 158
Fuel cell assembly ................................................................................. 160
Miscellaneous assembly ........................................................................162
Overview cylinder module ......................................................................165
Casing assembly DCF 180 D1 .............................................................. 168
Cylinder module PCB with mounting plate assembly ............................ 170
Cylinder module PCB assembly ............................................................ 172
Vitovalor hydraulics assembly ............................................................... 174
Hydraulics assembly, system separation circuit .................................... 176
Cylinder module assembly .....................................................................178
Index
Index
5835783