
4
4.1 Tools You Will Need ................................................................................................................ 11
4.2 Disassembling the 2-Way Valve.............................................................................................. 11
4.3 Disassembling the Piston Assembly........................................................................................ 12
4.4 Disassembling the Sleeve Assembly ....................................................................................... 12
4.5 Inspecng the Sleeve and Cone.............................................................................................. 13
4.6 Reassembling the Sleeve Assembly ........................................................................................ 13
4.7 Reassembling the Piston Assembly......................................................................................... 14
4.8 Reassembling the 2-Way Valve............................................................................................... 14
Chapter 5 CV-300 Series & CV-500 Series Valve Maintenance ..................................17
5.1 Dierences Between the CV 2-Way and 3-Way Valves.......................................................... 17
5.2 Disassembling the 3-Way Valve.............................................................................................. 17
5.3 Disassembling the Piston Assembly........................................................................................ 18
5.4 Disassembling the Sleeve Assembly ....................................................................................... 18
5.5 Reassembling the Sleeve Assembly ........................................................................................ 18
5.6 Reassembling the Piston Assembly......................................................................................... 18
5.7 Reassembling the 3-Way Valve............................................................................................... 18
Chapter 6 Maintenance & Troubleshoong ....................................................................21
6.1 Air Supply Problems................................................................................................................ 21
6.1.1 Solenoid Pilot Valve Visual Check ................................................................................ 21
6.1.1.1 If the Light Goes On and O for a Dierent Solenoid Pilot Valve................... 21
6.1.1.2 If No Light Goes On or O............................................................................... 22
6.1.2 Solenoid Pilot Valve Audio Check ................................................................................ 22
6.1.2.1 No “Air Escaping” Sound When CV Valves Are Opened & Closed.................. 22
6.1.2.2 The Air Supply is Not Dry ................................................................................ 22
6.1.2.3 The Air Pressure is Too Low............................................................................ 23
6.1.2.4 The Air Pressure is Too High ........................................................................... 23
6.1.2.5 Constant “Air Escaping” Sound....................................................................... 23
6.1.2.6 Compressed Air Supply Runs Out Quickly ...................................................... 24
6.2 Fluid Supply Problems............................................................................................................. 24
6.2.1 Fluid Leaks from the CV Valve Bleed Port.................................................................... 24
6.2.2 Fluid Leaks Across a “Closed” Valve............................................................................. 25
6.2.3 Fluid Leaks Into Air Tubes ............................................................................................ 25
6.2.4 Fluid is Not Traveling Properly..................................................................................... 25
Appendix 1: Removal & Replacement of the Cone ........................................................27