VIORE PDP4210EA User manual

SERVICE MANUAL
Model:
PDP4210EA
Safety Precaution
Technical Specifications
lock Diagram
Circuit Diagram
asic Operations & Circuit Description
Main IC Specifications
Product Specification of PDP Module
Trouble Shooting Manual of PDP Module
Spare Part List
Exploded View
If you forget your V-Chip Password
Software Upgrade
This manual is the latest at the time of printing, and does not
include the modification which may be made after the printing,
by the constant improvement of product.

Safety Precaution
ACAUTION
RISK OF ELECTRIC SHOCK
DO NOT OPEN
CAUTION: TO REDUCE THE RISK OF
ELECTRIC SHOCK, DO NOT REMOVE COVER
(OR ACK). NO USER-SERVICEA LE PARTS
INSIDE. REFER SERVICING TO QUALIFIED
SERVICE PERSONNEL ONLY.
AThe lightning flash with arrowhead symbol,
within an equilateral triangle, is intended to
alert the user to the presen e of uninsulated
“dangerous voltage” within the produ t’s en lo
sure that may be of suffi ient magnitude to
onstitute a risk of ele tri sho k to persons.
The ex lamation point within an equilateral
triangle is intended to alert the user to the
presen e of important operating and
maintenan e (servi ing) instru tions in the
literature a ompanying the applian e.
PRECAUTIONS DURING
SERVICING
1. In addition to safety, other parts and
assemblies are spe ified for onforman e with
su h regulations as those applying to spurious
radiation. These must also be repla ed only
with spe ified repla ements.
Examples: RF onverters, tuner units, antenna
sele tion swit hes, RF ables, noise-blo king
apa itors, noise-blo king filters, et .
2. Use spe ified internal Wiring. Note espe ially:
1) Wires overed with PVC tubing
2) Double insulated wires
3) High voltage leads
3. Use spe ified insulating materials for hazardous
live parts. Note espe ially:
1) Insulating Tape
2) PVC tubing
3) Spa ers (insulating barriers)
4) Insulating sheets for transistors
5) Plasti s rews for fixing mi ro swit hes
4. When repla ing AC primary side omponents
(transformers, power ords, noise blo king
apa itors, et .), wrap ends of wires se urely
about the terminals before soldering.
5. Make sure that wires do not onta t heat
generating parts (heat sinks, oxide metal film
resistors, fusible resistors, et .)
6. Che k if repla ed wires do not onta t sharply
edged or pointed parts.
7. Make sure that foreign obje ts (s rews, solder
droplets, et .) do not remain inside the set.
MAKE YOUR CONTRI UTION
TO PROTECT THE
ENVIRONMENT
Used batteries with the ISO symbol \5<9
for re y ling as well as small a umulators
(re hargeable batteries), mini-batteries ( ells) and
starter batteries should not be thrown into the
garbage an.
Please leave them at an appropriate depot.
WARNING:
Before servi ing this TV re eiver, read the
SAFETY INSTRUCTION and PRODUCT
SAFETY NOTICE.
SAFETY INSTRUCTION
The servi e should not be attempted by anyone
unfamiliar with the ne essary instru tions on this
apparatus. The following are the ne essary
instru tions to be observed before servi ing.
1. An isolation transformer should be onne ted in
the power line between the re eiver and the
AC line when a servi e is performed on the
primary of the onverter transformer of the set.
2. Comply with all aution and safety related
provided on the ba k of the abinet, inside the
abinet, on the hassis or pi ture tube.
3. To avoid a sho k hazard, always dis harge the
pi ture tube's anode to the hassis ground
before removing the anode ap.
4. Completely dis harge the high potential voltage
of the pi ture tube before handling. The pi ture
tube is a va uum and if broken, the glass will
explode.

5. When repla ing a MAIN PCB in the abinet,
always be ertain that all prote tive are
installed properly su h as ontrol knobs,
adjustment overs or shields, barriers, isolation
resistor networks et .
6. When servi ing is required, observe the original
lead dressing. Extra pre aution should be given
to assure orre t lead dressing in the high
voltage area.
7. Keep wires away from high voltage or high
tempera ture omponents.
8. Before returning the set to the ustomer,
always perform an AC leakage urrent he k
on the exposed metalli parts of the abinet,
su h as antennas, terminals, s rewheads, metal
overlay, ontrol shafts, et ., to be sure the set
is safe to operate without danger of ele tri al
sho k. Plug the AC line ord dire tly to the
AC outlet (do not use a line isolation
transformer during this he k). Use an AC
voltmeter having 5K ohms volt sensitivity or
more in the following manner.
Conne t a 1.5K ohm 10 watt resistor paralleled
by a 0.15pF AC type apa itor, between a
good earth ground (water pipe, ondu tor et .,)
and the exposed metalli parts, one at a time.
Measure the AC voltage a ross the ombination
of the 1.5K ohm resistor and 0.15 uF
apa itor. Reverse the AC plug at the AC
outlet and repeat the AC voltage measurements
for ea h exposed metalli part.
The measured voltage must not ex eed 0.3V
RMS.
This orresponds to 0.5mA AC. Any value
ex eeding this limit onstitutes a potential
sho k hazard and must be orre ted
immediately.
The resistan e measurement should be done
between a essible exposed metal parts and
power ord plug prongs with the power swit h
"ON". The resistan e should be more than
6M ohms. AC VOLTMETER
PRODUCT SAFETY NOTICE
Many ele tri al and me hani al parts in this
apparatus have spe ial safety-related
hara teristi s.
These hara teristi s are offer passed
unnoti ed by visual spe tion and the prote tion
afforded by them annot ne essarily be obtained
by using repla ement omponents rates for a
higher voltage, wattage, et .
The repla ement parts whi h have these
spe ial safety hara teristi s are identified by A
marks on the s hemati diagram and on the parts
list. Before repla ing any of these omponents,
read the parts list in this manual arefully. The
use of substitute repla ement parts whi h do not
have the same safety hara teristi s as spe ified
in the parts list may reate sho k, fire, or other
hazards.
9. Must be sure that the ground wire of the AC
inlet is onne ted with the ground of the
apparatus properly.
Good earth ground
such as the water
- pipe, conductor,
etc.
1500 ohmi, lOwatt
Place this probe
on each exposed
metallic part
AC Leakage Current Check

Technical Specifications MODEL i PDP4210EA
42" Plasma Display
DATE FIRST ISSUED ISSUE
1RAISED Y CHECKED Y NUM ER OF PAGES
10
REVISIONS
ISSUED DATE DESCRIPTION RAISED Y i
SPECIFICATION AGREED : SIGNATURE DATE
R & D DEPARTMENT
COMMERCIAL DEPARTMENT
PRODUCTION DEPARTMENT
Q/A DEPARTMENT
CUSTOMER
SPECIFICATION APPROVED : SIGNATURE : DATE
NOTE : Only do uments stamped “Controlled Do ument” to be used for manufa ture of produ tion parts.

Technical Specifications PDP4210EA
CONTINUATION PAGE
NUM ER 2 OF 10 PAGES
1. Standard Test Conditions
All tests shall be performed under the following onditions, unless otherwise spe ified.
1.1 Ambient light
1.2 Viewing distan e :
1.3 Warm up time :
1.4 PDP Panel fa ing :
1.5 Measuring Equipment :
1.6 Magneti field :
1.7 Control settings :
1.8 Power input :
1.9 Ambient temperature :
1.10 Display mode :
1.11 Other onditions :
150ux (When measuring IB, the ambient luminan e
^0.1Cd/m2)
50 m in front of PDP
30 minutes
no restri ted
PC, Chroma 2225 signal generator (with Chroma digital
additional ard) or equivalent, Minolta CA100 photometer
no restri ted
Brightness, Contrast, Tint, Color set at Center(50)
110~120Va ,60Hz
20°C ± 5°C (68°F ± 9°F)
31.5KHz/60Hz (Resolution 852 x 480)
1.11.1 With image sti king prote tion of PDP module, the luminan e will des end
by time on a same still s reen and rapidly go down in 5 minutes. When
measuring the olor tra king and luminan e of a same still s reen, be sure
to a omplish the measurement in one minute to ensure its a ura y.
1.11.2 Due to the stru ture of PDP, the extra-high-bright same s reen should not
hold over 5 minutes for fear of branding on the panel.

Technical Specifications PDP4210EA
CONTINUATION PAGE
NUM ER 3 OF 10 PAGES
ELECTRICAL CHARACTERISTICS
2. Power Input
2.1 Voltage
2.2 Input Current
2.3 Maximum Inrush Current
Test ondition
2.4 Frequen y
2.5 Power Consumption
Test ondition
2.6 Power Fa tor
2.7 Withstanding voltage
3. Display
3.1 S reen Size
3.2 Aspe t Ratio
3.3 Pixel Resolution
3.4 Peak Brightness
3.5 Contrast Ratio (Dark room)
3.6 Viewing Angle
3.7 OSD language
4. Signal
4.1 AV & Graphi input
4.1.1 TV standard
4.1.2 TV Tuning system
4.1.3 CATV
4.1.4 Composite signal
4.1.5 Y,C Signal
4.1.6 Component signal
4.1.7 Graphi I/P
4.1.8 PnP ompatibility
4.1.9 I/P frequen y
110 ~120VAC
3.5A
<30 A (FOR AC110V ONLY)
Measured when swit hed off for at least 20 mins
60Hz(±3Hz)
< 330W
full white display with maximum brightness and
ontrast
Meets I EC 1000-3-2
1.5kVa or 2.2kVd for 1 se
42” Plasma display
16:9
852x480
1000 d/m2 (Panel module without filter)
3000:1 (Panel module without filter)
Over 160°
English, Spaish, Fren h
NTSC/ATSC
181CH (for NTSC), 2~69CH (for ATSC)
125CH (for NTSC)
AV
S-Video
Y, Pb/Cb, Pr/Cr, HDTV ompatible
Analog: D-sub 15pin deta hable able
Digital: DVI
DDC 1.0
fH 31.5kHz to 60kHz/fV: 56.25Hz to 75Hz (640x480
re ommended)

Technical Specifications PDP4210EA
CONTINUATION PAGE
NUM ER 4 OF 10 PAGES
4.2 Audio input
Audio I/P(L/Rx5)
4.3 Audio output
Audio O/P(L/Rx1)
SPDIF
5. Environment
1 for DVI
1 for D-Sub
2 for YPbPr
1 for S-Video /AV
Monitor out(L/R)
Opti al x 1
5.1 Operating environment
5.1.1 Temperature :
5.1.2 Relative humidity:
5.2 Storage and Transport
5.2.1 Temperature :
5.2.2 Relative humidity:
6. Panel Chara teristi s
6.1 Type :
6.2 Size :
6.3 Aspe t ratio
6.4 Viewing angle
6.5 Resolution
6.6 Weight
6.7 Color
6.8 Contrast
6.9 Peak brightness
5° to 33°C
20% to 85%(non- ondensing)
-20°C to 60°C(-4° to 140°F)
5% to 95%
LG V6
42”, 1005mm(width)x597mm(height)x61 mm(depth)±1
mm)
16:9
Over 160°
852x480
14.8kg ±0.5 kg (Net)
16.77 million olors by ombination of 8 bits R,G,B digital
Average 60:1 (In a bright room with 150Lux at enter)
Typi al 3000:1 (In a dark room 1/25 White Window
pattern at enter).
Typi al 1000 d/m2 (1/25 White Window)
6.10 Color Coordinate Uniformity : Contrast; Brightness and Color ontrol
at normal setting
Full white pattern
Average of point A,B,C,D and E +/- 0.01

CONTINUATION PAGE
Technical Specifications PDP4210EA NUM ER 5 OF 10 PAGES
6.11 Color temperature Contrast at enter (50); Brightness enter (50);
Color temperature set at Natural
x=0.285±0.02
y=0.293±0.02
6.12 Cell Defe t Spe ifi ations
Subje t to Panel supplier spe ifi ation as appends.
7. Front Panel Control Button
7.1 CH Up / Down Button
Volume Up/ Down Button
Menu Button
Input Sele t Button
7.2 Stand by Button
7.3 Main Power Swit h
8. OSD Fun tion
Full on s reen display
Push the key to hanging the hannel up or down.
When sele ting the item on OSD menu.
Push the key to in rease the volume up or down.
When sele ting the adjusting item on OSD menu
in rease or de rease the data-bar.
Enter to the OSD menu.
Push the key to sele t the input signals sour e.
Swit h on main power, or swit h off to enter power
Saving modes.
Turn on or off the unit.

Technical Specifications PDP4210EA
CONTINUATION PAGE
NUM ER 6 OF 10 PAGES
9. Agen y Approvals
Safety UL60950
Emissions FCC lass B
10. Reliability
11.1 MTBF : 20,000 hours(Use moving pi ture signal at 25°C ambient)
11. A essories : User manual x1, Remote ontrol x1, Stand x1, Power ord x1.
Battery x 2.

CONTINUATION PAGE
Technical Specifications PDP4210EA NUM ER 7 OF 10 PAGES
13. Support the Signal Mode
A. VGA and DVI mode
NO. Resolution Horizontal
Frequen y
(KHz)
Verti al
Frequen y
(Hz)
Dot Clo k
Frequen y
(MHz)
1 640 x 400 31.47 70.08 25.17
2 640 x 480 31.50 60.00 25.18
3 640 x 480 37.50 75.00 31.50
4 640 x 480 37.86 72.81 31.50
5 720 x 400 31.47 70.08 28.32
6 800 x 600 35.16 56.25 36.00
7 800 x 600 37.90 60.32 40.00
8 800 x 600 46.90 75.00 49.50
9 800 x 600 48.08 72.19 50.00
10 832 x 624 49.00 75.00 57.27
11 1024x 768 48.40 60.00 65.00
12 1024x 768 56.50 70.00 75.00
13 1024x 768 60.00 75.00 78.75
14 1152x 864 63.86 70.02 94.51
15 1152x 864 67.52 75.02 108.03
16 1280x 720 45.00 60.00 74.25
17 1280x 960 60.02 60.02 108.04
18 1280x 1024 64.00 60.01 108.00
B. HDTV Mode (YPbPr)
NO. Resolution Horizontal
Frequen y
(KHz)
Verti al
Frequen y
(Hz)
Dot Clo k
Frequen y
(MHz)
1 480i 15.734 59.94 13.50
2 480p(720x480) 31.468 59.94 27.00
3 576p(720x576) 31.25 50.00 27.00
4 720p(1280x720) 37.50 50.00 74.25
5 720p(1280x720) 45.00 60.00 74.25
6 1080i(1920x1080) 33.75 60.00 74.25
- When the signal re eived by the Display ex eeds the allowed range, a warning message
"Main Not Support!” shall appear on the s reen.
- You an onfirm the input signal format from the on-s reen.
-D V I cou H n ot suppo rt som e P C G raph ic c a id s.

CONTINUATION PAGE
Technical Specifications PDP4210EA NUM ER 8 OF 10 PAGES
Remote Control
E
Standby ( 0 ): Press to turn on and off.
2
Mute ( [& ): Press to mute the sound.
Press again to restore the sound.
3
0~9 Number uttons: Press 0~9 to
select a channel, and used to input the
password; the channel changes after
2 seconds.
4
EPG: Press to display EPG mode.
Press it again to exit EPG mode.
©
Input: Press to select the signal
source, such as TV, AV, S-Video,
Component 1, Component 2, VGA,
DVI or DTV.
©
DTV: Press to choose DTV directly.
0
Dot: Press number buttons with it to
select the channels directly in DTV.
8
VOL +/-: Press to adjust the volume.
9
CH +/- : Press to select the channel
forward or backward.
10 MTS: Press repeatedly to cycle through
the Multi-channel TV sound (MTS)
options: Mono, Stereo and SAP
(Second Audio Program).
11
◄ ,►,▲,▼, Enter: Press ◄ ,►,▲,
▼ to move the on-screen cursor. To
select an item, press Enter to confirm.
And it can also press ▲ or ▼ to
select channels, press ◄ or ► to
adjust the volume.
12
Exit: Press this button to exit.
13
Menu: Press to enter into the on-screen
setup menu, press again to exit.
14
V-Chip: Press to select the child
protect mode.
11
CCD: Press to select the Closed Caption mode.
11
Freeze: Press to freeze the picture, press again to restore the picture.
11
Display: Press to display the channel information and it disappear after 3 seconds.
11
Favorite: Press repeatedly to cycle through the favorite channel list.
11
Add/Erase: Press to add or delete favorite or dislike channels.
20
S.Mode: Press repeatedly to cycle through the sound mode: Normal, News, Cinema,
Flat and User.
21
PIC Size: Press repeatedly to cycle through the picture size that best corresponds your
viewing requirements: Normal, Full, Widel, Wide2, Wide3, 4:3, No Scale and Panoramic.
(Continued on next page)
20
22
24
20
20-
Standby
rh
:(D CD CD'
.® CD ®
®® / Glx
"EPS / Tnput
o <§>
- p Q
Red _ //G r e en Y ellow \_ lu e
pooov
-a
-20
-20
-22
-20

CONTINUATION PAGE
Technical Specifications PDP4210EA NUM ER 9 OF 10 PAGES
22
P.Mode: Press repeatedly to cycle
through the picture mode: Normal,
Vivid, Hi- right, User and Dark.
23 System: Press repeatedly to cycle
through the system options: AUTO,
and NTSC3.58.
24
Recall: Press to return to previous
channel.
22
Sleep: Press repeatedly until it
displays the time in minutes (5 Min,
10 Min, 15 Min, 30 Min, 60 Min, 90
Min, 120 Min and, OFF) that you
want the TV to remain on before
shutting off. To cancel sleep time,
press SLEEP repeatedly until sleep
OFF appears.
22
Red: Press this button to access the
red item or page.
22
lue: Press this button to access the
blue item or page.
22
Green: Press this button to access
the green item or page.
22
Yellow: Press this button to access
the yellow item or page.
Note: P ress CH +/- on the remote ontrol an turn on TV set from standby mode.
Insertion of atteries:
- Turn the remote control upside down, press and slide off the battery cover.
- Insert two 1.5V (AAA) batteries into the compartment, take care to observe the © and ©
markings indicated inside.
- Replace the cover and slide in reverse until the lock snaps.
rn-
3
6
22
22
22
22
22-
Standby Mute
'CD CD CD)
CD CD CD!
CD CD/ CD/1
"EHS
o- Tnput
(S>
0 D Ö Q
— ! vol ! m ts ¡ ^ n -
P.Mode Recall Sleep System
O O Q O
Green Y ello w \_
pooov
-a
-7
-22
-22
-22
-22

CONTINUATION PAGE
Technical Specifications PDP4210EA NUM ER 10 OF 10 PAGE
PHYSICAL CHARACTERISTICS
14. Power Cord
Length :
Type :
15. Cabinet
15.1 Color :
1.8m nominal
optional
“Bla k” olour as defined by olour plaque referen e number
15.2 Weight
Net weight
Gross weight 36.2 kg(with stand) /34.0kg(without stand)
41.0 kg
15.3 Dimensions(with stand)
Width
Height
Depth
1040 mm
690 mm
290 mm
S

lock Diagram Product Specification of PDP Module
LVDS Input
Control Signal —
(Serial Interface)
APL Data
Input
Interface
Controller
Memory
Controller
Driver
Timing
Controller
Display data, Driver timing
>
•
Q
G
d
O
GO
Color Plasma Display Panel
85 X 480 pixels
<u
>
•G
T3
ö
3
O
a
a
o
O
Address Driver
Vs(180V~190V)
Va(55V~65V)
Vcc(+5V)
Applied Voltage level is specified at the time when Full-White pattern is displayed on the panel.

lock Diagram

From MT3551
lock Diagram
—3.3V-
N
) o
— 5
K)
AV1 Audio >
{AV Audio in
AV2 Audio > e° T
5V

Circuit Diagram
- Power supply board of PDP Module,
- Power supply board of PDP Module,
- Main (Video) board
- Audio/Tuner board
- ATSC board
- Keypad board
- Remote control receiver board
- External L/R Speakers board
- Remote control board

DGP-420WXGA
USP490M-42LP


□LIVE Q 0 - 30VD 1 1 300VDC
1
-----
1 PULS VOLTAGE
| | NEUTRAL Q 100VDC | | REFERENCE
□ rG | | 150V | | SECONDRAY
NOTE : VALUE FOR AL L CAPACITOR ARE IN uF. ELSE SPECIFY.
RATED WATTAGE FOR ALL RESISTOR ARE 1/10W. ELSE SPECIFY.
LAST NO :
CO N-171825-9 C0N-GP39Q -04P -T S
60VA [
5VCTRL
C0N -GP3 90-10P-TS C ON -1-1123 723 -8 CON—171825—8 CON-171825-2
USP490M-42LP
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1
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