Vitrex Power Mixer Plus Maintenance and service guide

POWER MIXER PLUS
USER MANUAL Read manual before use. Keep hands arms and face
clear of blade whilst in use. Always have safety guard in
place when machine is switched on at the mains. Always
wear Vitrex Protective Equipment when using hand or
power tools.
Safety First
Everest Road
Lytham St Annes
Lancashire
FY8 3AZ
Tel: +44 (0) 1253 789180
Fax: +44 (0) 1253 789182
www.qep.com

02 03
Tel: +44 (0) 1253 789180 Tel: +44 (0) 1253 789180
Owner’s Safety and Operating Manual
Contents
Safety Instructions ...............................................3-4
Assembly & Operating Instructions ..........................5
Maintenance & Warranty ........................................6
Machine Specication..............................................7
Power Mixer Plus
Power Mixer Plus
Safety Instructions
PRODUCT DESCRIPTION
The machine has been designed to mix liquid and
powdery building materials such as paint, mortar,
adhesive, plaster and similar substances. The relevant
mixing action (which depends on the consistency of the
materials and the quantity that has to be mixed) must
be set up for the appropriate mixing tool.
Before operating the mixer, please read this operating
manual in full and take note of the safety precautions
detailed to prevent injuries and damages from
occurring.
This manual must be kept in a safe place so that the
information that it contains is always available. This
operating manual must accompany the mixer should
ownership transfer to someone else.
We do not accept any liability for accidents or damage
arising from failing to observe the safety precautions
detailed in this manual.
SAFETY INSTRUCTIONS
Read through these operating instructions carefully
before using the appliance. Become familiar with the
functions and method of operation. To ensure proper
operation, always maintain the appliance according
to the instructions. The operating instructions and
associated documents should always be kept close to
the appliance.
When using power tools, you must observe the following
basic safety precautions in order to ensure protection
from electric shocks, injury and re. Read and follow all
the instructions before using this power tool.
Always check if your mains voltage corresponds with
the value on the type plate
The machine has been double-insulated in accordance
with EN60745: therefore, an earth wire is not necessary
USE CORRECT SUPPLY VOLTAGE:
The power supply voltage must match the information
quoted on the tools identication plate.
USE PROPER EXTENSION CORD:
Only use an approved extension cable that is suitable
for the machine’s power.
The cord must have a diameter of at least 1.5mm2.
When the extension cable is on a reel, unroll the cable
in its entirety.
SWITCH OFF THE MACHINE IMMEDIATELY IN CASE OF:
1. Malfunction in the mains plug, power cable or cable
damage.
2. Broken switch.
3. Smoke or strong smell of burning.
GENERAL SAFETY RULES
WARNING! Read all safety warnings and all
instructions. Failure to follow the warnings and
instructions may result in electric shock, re and/or
serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your
mains-operated (corded) power mixer.
1) Work area safety
a) Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
b) Do not operate power tools in explosive atmospheres,
such as in the presence of ammable liquids, gases or
dust. Power tools create sparks which may ignite the dust
or fumes.
c) Keep children and bystanders away while operating a
power tool. Distractions can cause loss of control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools.
Unmodied plugs and matching outlets will reduce risk
of electric shock.
b) Avoid body contact with earthed surfaces, such as
pipes, radiators, ranges and refrigerators. There is an
increased risk of electric shock if your body becomes
earthed.
c) Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
d) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of
electric shock.
e) When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric
shock.
f) If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of
electric shock.

Power Mixer Plus
Tel: +44 (0) 1253 789180 Tel: +44 (0) 1253 789180
HOW TO USE THE MIXER
Before setting up, repair or maintenance of the
appliance you must always turn off the operating switch
and pull out the mains plug.
Before Initial Operation
•Check if the rated frequency of the mains supply
corresponds to the details of the type place.
•Before using the tool, read the instruction book
carefully.
Mixer Assembly (Fig. 1):
First screw mixer part (6a) together with mixer part (6b).
Screw the mixer (6) into the mixer holder (5) when fully
assembled. Use the two spanners to do this. Use one of
the spanners (a) to hold the mixer holder (5) in place and
then use the second spanner (b) to tighten up the mixer
(6). Proceed in the reverse sequence to undo the mixer.
Paddle design may vary to illustration shown.
Starting the Unit
Ensure that the data listed on the nameplate concurs
with the mains voltage before connecting the unit up.
On/Off switch:
Switching on: Press the switch Fig 2(1)
Continuous running:
Press the locking knob on the switch Fig 2 (1) (2) to lock
it in place
Switching off:
Press the switch Fig 2 (1) briey
Speed control:
Use the speed control Fig 2 (3) to select the speed.
Switching between 1st - 2nd gear:
Fig 2 (4)
The switch position enables you to work at high or
low speeds. The gear switch position should only be
changed when the unit is stopped, in order to prevent
the gearing from being damaged.
Working With the Paint and Mortar
Mixer
The mains plug must be disconnected before the
mixing tool is changed.
The unit should be run at low speed before it is
immersed in or removed from the mixture. The speed
should only be increased to maximum after it has been
fully immersed in the mixture, in order to ensure that
motor is kept as cool as possible. The machine must
be moved around inside the mixing vessel during the
mixing process. Continue the mixing process until all of
the mixing components have been processed.
Always clean the mixer after you have nished using it.
3) Personal safety
a) Stay alert, be attentive and use common sense when
operating a power tool. Do not use a power tool while
you are tired or under the inuence of drugs, alcohol or
medication. A moment of inattention while operating
power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear
eye protection. Protective equipment such as a
respiratory mask, anti-slip safety shoes, hard hat, and
hearing protection, used as appropriate, will reduce
personal injuries.
c) Prevent unintentional starting. Ensure the switch is in
the off-position before connecting to power source and/
or battery pack, picking up or carrying the tool.
Carrying power tools with your nger on the switch or
energizing power tools that have the switch on invites
accidents.
d) Remove any adjusting key or spanner before turning
the power tool on. A spanner or a key left attached to a
rotating part of the power tool may result in personal
injury.
e) Do not overreach. Keep proper footing and balance at
all times. This enables better control of the power tool in
unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
g) If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection can
reduce dust-related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool
for your application. The correct power tool will do the
job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it
on and off. Any power tool that cannot be controlled with
the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or
the battery pack from the power tool before making any
adjustments, changing accessories, or storing power
tools. Such preventive safety measures reduce the risk
of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do
not allow persons unfamiliar with the power tool or these
instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any other
condition that may affect the power tool’s operation. If
damaged, have the power tool repaired before use. Many
accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in
accordance with these instructions, taking into account
the working conditions and the work to be performed.
Use of the power tool for operations different from those
intended could result in a hazardous situation.
5) Service
a) Have your power tool serviced by a qualied repair
person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
PRECAUTIONS ON USING MIXER
Attention! You must abide by the following basic safety
measures against electrical shocks, injuries and the
danger of re when using electric tools. Read and abide
by these instructions before you start to use any tools.
These instructions must be kept in a safe place.
•The equipment must never be used in surroundings
where an explosive atmosphere exists. Never mix in
solvents or substances containing solvent that have
ash points below 21°C.
•Do not let the cable touch any parts of your body.
•Only use an extension cable approved for use in the
working area.
•The unit must only be started and stopped when it is
inside a mixing vessel. Ensure that the mixing vessel is
placed on a solid, secure base.
•Never reach into the mixing vessel with your hands or
any other object during the mixing process.
•We recommend that you always wear industrial safety
gloves and safety goggles when working with the mixer.
•Wearing close-tting clothes is mandatory.
•Always allow for initial torque.
•Always wear a respiratory mask.
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Tel: +44 (0) 1253 789180 Tel: +44 (0) 1253 789180
Power Mixer Plus
Specifications
MIXPLUS MIXPLUSIND
Power Supply 230v-50Hz 110v-50Hz
Motor 1600W 1400W
RPM (no load) 180-460/300-750 rpm 0-480/0-800 rpm
Number of Gears 2 2
Mixing Paddle Diameter 140mm 140mm
Thread for Paddle Mixer
M14x2 M14x2
Weight 5kg 5kg
Q.E.P. Co UK Ltd is committed to a continuing program of product
improvement. Consequently, please be advised that specica-
tions, performance, appearance, and dimensions of QEP/Vitrex
products are subject to change without notice. For more up-to-
date information about our range of products, please contact
our Customer Service
Ofce on +44 (0)1253 789180 or your local distributor.
For further information or advice, please call the Vitrex Technical Helpline on
+44 (0) 1253789180.
This Power Mixer has been manufactured to a high quality standard. It is guaranteed against faulty materials and
workmanship for 12months from the date of purchase. Any claim must be accompanied by a valid till receipt as proof of purchase.
A faulty machine will either be repaired or replaced free of charge. If a direct replacement is not available, an alternative to the
same or greater value/specication will be offered.
This guarantee does not cover machine defects caused by or resulting from:
a) Misuse, abuse or neglect, b) Trade, Professional or hire use, c) Repairs attempted by anyone other than our authorised repair
agent, d) Ingress of foreign objects, substances or accident
In the unlikely event of a fault occurring, contact should be made through the Vitrex Technical Helpline +44 (0) 1253 789180
The above guarantee is only valid within the UK and does not affect your statutory rights.
The guarantor is Q.E.P. Co. UK Ltd., Everest Road, Lytham St. Annes, Lancashire, FY8 3AZ (Registered No. 04988177 England).
CARE AND MAINTENANCE
Remove the plug from the socket before carrying out any adjustment, servicing or
maintenance.
Your power tool requires no additional lubrication or maintenance.
Always store your power tool in a dry place.
If the supply cord is damaged, it must be replaced by the manufacturer,
their service agent or similarly qualied persons in order to avoid a hazard.
If a fault can not be rectied, return the mixer to an authorised dealer for repair.
Cleaning
Keep the safety devices, ventilation slots and motor housing as free of dirt and dust
as possible.
Clean the unit by rubbing it with a clean cloth or blow it clean using low-pressure
compressed air.
We recommend that you always clean the unit immediately after using it.
•Clean the unit regularly by rubbing it with a damp cloth and a little soft soap.
•Do not use cleaners or solvents; these will attack the plastic parts in the unit.
•You must also ensure that water cannot get into the inside of the unit.
Carbon brushes
•If excessive sparking occurs you must have the carbon brushes checked by a
qualied electrician.
CAUTION!
Brushes should only be changed by a qualied electrician.
Maintenance
There are no parts tted inside the unit that require maintenance.
For your own safety, never remove parts or accessories during maintenance. In
case of fault or damage, repairs should only be carried out by a specialist engineer
or by the manufacturer.
Environmental protection
Do not dispose of in general household
waste. Instead dispose of in an
environmental friendly way, contact your
local recycling centre of council for advice.
Please take the care of the environment
very seriously.
9. CORRECTIVE ACTION IN CASE OF FAILURE
(1) The operating switch is switched on, but the motor is
not working.
•Wires in the mains plug or in the socket are loose.
Have socket and plug checked or repaired.
•The switch is faulty.
Have the switch replaced.
(2) The operating switch is switched on, but unusual
noises can be heard, the motor is not working or only
very slowly.
•Switch contact has failed.
Have the switch replaced.
•Component jammed.
Have the electric tool checked or repaired.
•The motor is dragging.
Use lower gear during the task.
(3) Motor gets hot.
•Foreign substances have got inside the motor.
Have the foreign substances removed.
•Lack of or contaminated lubrication grease.
Have lubricating grease applied or replaced.
•Pressure too high
Use lower gear during the task.
(4) Frequent or strong sparks on the commutator.
•Short circuit on the armature.
Have the armature replaced.
•Carbon brushes worn out or jammed
Have the carbon brushes checked.
•Rough running of the commutator.
Have the surface of the commutator cleaned or
ground.
Repairs should only by carried out a specialist engineer or by the manufacturer.
This manual suits for next models
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