Bajaj Pulsar F250 BS VI Guide

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Service Station Manual - Pulsar F250 & N250 BS VI
Product codes :
➢Pulsar F250 - JR05
➢Pulsar N250 –JR03

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All information contained in this service station manual is based on the latest product information at the time of publication.
BajajAuto Limited accepts no liability for any inaccuracies or omissions in this publication, although every possible care has
been taken to make it as complete and accurate as possible.All procedures and specifications subject to change without prior
notice. The right is reserved to make such changes at any time without prior notice.
Doc. No . :71120182 Rev. No . : 00 Nov’21

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Sr
No
Rev No Date (MM/YY) Reason for change
100 Nov / 2021
Developed for new models
Revision Matrix

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Sr No
Parameter
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Workshop Safety
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General Information
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Customer Information
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Technical Information
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I Read…….. I Learn
•Vehicle Identification
•Speedometer Information/ABS System
•Control switches / Ignition switch /Headlight
Information
•Preventive Maintenance Chart
•PDI Checklist
Index
Sr No
Parameter
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Engine Section
•Torque Value & Service Limit
•Special Tools
•Important SOP
•Engine Oil Flow path
•Part Identification
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Frame Section
•Torque Value & Service Limit
•Special Tools
•Hose/Cable Routing
•Important SOP
•Part Identification
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Electrical Section
•Important SOP
•Part Identification
•Wiring Harness Routing
•Circuit Diagrams
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Supplementary Service Station Manual
–Pulsar N250

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Workshop Safety

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• Technicians must put on shoes & dressing should not be very
loose.
• Technicians must use Personnel Protective Equipment (PPE)
like –
- Hand Gloves
- Mask
- Safety Goggle
- Ear Plug
• Wear Nitrile Rubber Hand Gloves while handling
petrochemicals like petrol, Oil, Kerosene etc.
Precautions to be taken while handling Fire Extinguisher
-Install ‘ISI’ approved Fire extinguishers – CO2gas cylinders.
- Refill CO2before the gas expires.
- Install CO2gas cylinder at appropriate place so that there is
no obstruction / good accessibility.

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Safety Precautions while Operating Air Tools
Air tools operate on compressed air supplied by the shop air
system (Compressor & Air supply system).
Observe the following safety related precautions when using an
air tool.
• It is advisable to fit a pressure regulator (FRL:- Filter
Regulator Lubricator) in the pneumatic line which supplies air
pressure to the air tool. It regulates the outlet pressure to
@6.5 Kg/cm² . This avoids the risk of personal injury.
• Never use the blow gun to blow dust off your clothes and
never point it at anyone. The air pressure can drive dust
particles at high speed. These particles can penetrate the
flesh or eyes. High pressure air hitting on open wound can
force air into the blood stream. This can result in death.
• Never look into the air outlet of a pneumatic tool.
• Never blow-clean brake or clutch parts. This could put
asbestos dust particles into the air which are harmful to inhale.
(These particles are cancerous - can lead to Cancer).

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• Hand Tools
- Do not use worn out hand tools.
• Calibration of Workshop Equipment
- Calibrate all Workshop and M & T Equipment once in a year.
• Avoid direct body contact with Petrol, Kerosene.
Caution : Prolonged contact of used oil may cause cancer.
• Waste Oil Disposal
- Sell used oil to Government approved re-cycle agencies.
- Collect used oil in oil disposer / barrel.
-Don’t throw oil into sewage line.
-Don’t spill oil on the floor.

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• Precautions to be taken while handling Hydro-Electric Lift
- While raising / lowering the lifter bay ensure that vehicle is
firmly hold on the lifter bay to avoid accident.
- After raising the lifter bay, lock the lift.
-Don’t put leg/hand in between while raising / lowering the
lifter Bay.
• Safety Tips
- Do not lower the lifter bay table without unlocking the
mechanical lift lock.
- Do not keep your leg between the top and bottom frame while
lowering the lifter bay.
- Do not work with loose clothing while working on the lifter bay.
- Do not keep hydraulic joints loose.
-Do not stand on the lifter bay’s top, when it is being operated.
- Special care is to be adopted to avoid injuries if either leg or
hand is entangled between.
- Keep off direct fire near the power pack.
- Avoid oil spillage around the working area for safety reasons.
• Electrical Wiring
- Carry out periodic checks & repairs
- Electrical board & Main Switch must be located such that
they are easily accessible.

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General information