Vogelzang International BX42E User manual

VGZ-005 / 20120202.0 BX42E-SN / Page 1
SAFETY NOTICE: IF THIS STOVE IS NOT PROPERLY INSTALLED, A HOUSE/BUILDING FIRE MAY
RESULT. FOR YOUR SAFETY, CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT PERMITS,
RESTRICTIONS, AND INSTALLATION REQUIREMENTS FOR YOUR AREA.
DELUXE BOXWOOD STOVE
Model BX42E Owners Manual
(save this manual for future reference)
NOTE: THIS STOVE IS
NOT A UL LISTED STOVE.
READ ALL INSTRUCTIONS CAREFULLY
BEFORE INSTALLING OR OPERATING
THIS STOVE. FAILURE TO FOLLOW INSTRUC-
TIONS MAY RESULT IN PROPERTY DAMAGE,
BODILY INJURY, OR EVEN DEATH.
REFER TO MARKINGS ON STOVE LABELS FOR
ADDITIONAL INFORMATION.
NOTE: IT IS RECOMMENDED INSTALLATION
BE COMPLETED BY A QUALIFIED HEATING
EQUIPMENT INSTALLER!
DO NOT INSTALL IN A MOBILE HOME.
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Page 2 / BX42E-SN VGZ-005 / 20120202.0
Read All Instructions carefully.
1. The installation of this stove must comply with your
local building code rulings. Please observe the
clearances to combustibles (see reference figures
7–9). Do not place fuel, furniture or any other ob-
jects within the clearance area.
2. Verify that the stove is properly installed before
firing the stove for the first time. After read-
ing these instructions, if you have any doubt
about your ability to complete your installation
properly, you must obtain the services of a
professional licensed installer familiar with all
aspects of safe and correct installation. DO NOT
use temporary or makeshift compromises
during installation. There must be NO DEVIATION
OR ALTERATION OF ANY KIND from the very
specific instructions spelled out in this instruction
manual as it pertains to the installation of this
woodstove. NO EXCEPTIONS!
3. DO NOT store wood, kindling, flammable liquids
or other combustible materials in the vicinity of the
appliance. Refer to certification label on back of unit
and reference figures 7–9 in this manual.
4. DO NOT INSTALL THIS STOVE IN A MOBILE
HOME, MANUFACTURED HOME, TRAILER OR
TENT NO EXCEPTIONS! (HUD Federal Stan-
dard: 24 CFR Ch.XX).
5. DO NOT ELEVATETHIS STOVE BY ANY MEANS.
(i.e. bricks under legs, cement blocks) Stove legs
must set directly upon the solid-surface non-com-
bustible floor as specified in this stove instruction
manual.
6. DO NOT MODIFY THIS STOVE IN ANY WAY!
Stove must be installed with legs provided, attached
as shown in the instructions. Assemble only with
original parts as supplied and shown in this manual.
DO NOT OPERATE A STOVE THAT IS MISSING
ANY PARTS! If any parts are missing or defective,
please notify the dealer or manufacturer immedi-
ately. Replace missing, broken or worn parts with
factory original or equivalent parts only.
7. Do not tamper with combustion air control
beyond normal adjustment capacities.
8. Always connect this stove to a chimney and vent
to the outside. Never vent to another room or in-
side a building. DO NOT CONNECT THIS UNIT
TO A CHIMNEY FLUE SERVING ANOTHER
APPLIANCE.
9. DO NOT CONNECT A WOOD BURNING
STOVE TO AN ALUMINUM TYPE B GAS VENT.
This is not safe. Use approved masonry or an
Underwriters Laboratories Listed UL 103 HT
Residential Type and Building Heating Appliance
Chimney. Use a 6˝/152mm diameter chimney,
that is high enough to give a good draft. (See
specifics in Chimney Connections instructions).
10. Be sure that your chimney is safely constructed
and in good repair. Have the chimney inspected
by the fire department or a qualified inspector.Your
insurance company should be able to recommend
a qualified inspector. Chimney connector pipe must
be in good condition. Replace if necessary before
using stove.
11. Creosote or soot may build up in the chimney
connector and chimney and cause a house/building
fire. Inspect the chimney connector and chimney
twice monthly during the heating season and clean
if necessary. (see Service Hints).
12. In the event of a chimney fire, turn the air con-
trol and flue damper to closed position, leave the
building and CALL THE FIRE DEPARTMENT
IMMEDIATELY! Have a clearly understood plan
on how to handle a chimney fire by contact-
ing your local fire authority for information on
proper procedures in the event of a chimney fire.
After the fire is out, the chimney must be cleaned
and inspected for any stress or cracks before starting
another fire. Check the condition of any combustibles
surrounding the chimney.
13. Ashes should not be allowed to accumulate above
the top of the hearth plate.
14. DISPOSAL OF ASHES Ashes should be placed in
a steel container with a tight fitting lid and moved
outdoors immediately. The closed container of
ashes should be placed on a noncombustible floor
or on the ground, well away from all combustible
materials, pending final disposal. If the ashes are
disposed of by burial in soil or otherwise locally
dispersed, they should be retained in the closed
container until all cinders have completely cooled.
Other waste shall not be placed in this container.
15. To prevent injury, do not allow anyone to use this
stove who is unfamiliar with the correct operation
of the stove.
16. Do not operate stove while under the influence of
drugs or alcohol.
17. The special paints used on your stove may give
off some smoke and an odor while they are curing
during the first 12 to 15 fires. Additional smoke
and odor may be emitted from the light oils used in
construction of the fire box. This should disappear
after a short period of time and not occur again.
Persons with lung conditions or owners of sus-
continued on next page
SAFETY INSTRUCTIONS
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VGZ-005 / 20120202.0 BX42E-SN / Page 3
ceptible domestic pets (such as birds) should take
prudent precautions. Open windows and doors as
needed to clear smoke and/or odor. Paint discolor-
ation will occur if the stove is over fired.
18. This stove has a painted surface which is durable
but it will not stand rough handling or abuse. When
installing your stove, use care in handling.
19. Clean exterior with soap and warm water when
stove is not hot. Do not use any acids or scouring
soap, as these solvents wear and dull the finish.
20. CLEAN STOVE FREQUENTLY as soot, creosote
and ash may accumulate.
21. ALERT ALL PERSONS TO THE HAZARDS OF
HIGH SURFACE TEMPERATURES while stove is
in operation – especially young children. Keep away
from a hot stove to avoid burns or clothing ignition.
22. NEVER LEAVE SMALL CHILDREN UNSUPER-
VISED WHEN THEY ARE IN THE SAME ROOM
AS THE STOVE. If small children will be in the
same room as the stove during operation, provide
a sturdy barrier to keep them at a safe distance
from the stove.
23. Keep stove area clear and free from all combustible
materials, gasoline, engine oil, naphtha and other
flammable vapors and liquids.
24. WHILE TENDING THE FIRE ALWAYS WEAR
PROTECTIVE CLOTHING, fire retardant hearth
gloves and eye protection, to prevent burns.
25. Never operate this stove with the door open except
when re-fueling. Such actions can result in very
dangerous operating conditions.
26. DO NOT OVER FIRE THE STOVE. Over firing
will occur if combustion air is uncontrolled as when
feed door is left open during operation. Such actions
can result in very dangerous operating conditions.
While in operation, keep the feed door closed and
secured at all times except while tending the fire
27. Do not load the fuel to a height or in such manner
that it would be hazardous when opening the door.
28. NEVER LEAVE THE STOVE UNATTENDED
when the door is open. Always close the door after
ignition.
29. DO NOT CONNECT TO OR USE IN CONJUNC-
TION WITH ANY AIR DISTRIBUTION DUCT-
WORK UNLESS SPECIFICALLY APPROVED
FOR SUCH INSTALLATIONS.
30. A WOOD-BURNING STOVE MUST NEVER BE
INSTALLED IN A HALLWAY OR NEAR A STAIR-
CASE, as it may block egress in the event of a fire.
31. DO NOT INSTALL IN A SLEEPING ROOM.
SAFETY INSTRUCTIONS continued…
DO NOT INSTALL THIS UNIT IN AN ALCOVE OR
INSIDE A FIREPLACE.
32. Install at least one smoke detector on each floor
of your home. Detectors should be located away
from the heating appliance to avoid false alarms.
Detecors should be located close to sleeping areas.
Follow the smoke detectors manufacturer’s place-
ment and installation instructions. Maintain smoke
detector per manufacturer’s instructions.
33. CARBON MONOXIDE (CO) HAZARD. A buildup
of CO fumes is toxic and can be fatal. Carbon
Monoxide is a colorless, odorless gas produced
during combustion of wood, coal, oil, gas and by
other fuel burning appliances. It is important to
have a proper draft and adequate replacement air
ventilation so fumes are drawn out the chimney.
Installed as instructed this stove is designed to
be as safe as possible yet it is recommended to
install a CO detector. Follow the manufacturer’s
recommendations for proper installation and use.
It is recommended to be placed at table-top level
(not near the ceiling) to avoid false alarms. Realize
that devices other than a stove (i.e. motor exhust)
can trigger CO alarms.
If alarm sounds:
• RecognizethesymptomsofCOpoisoning(head-
aches, nausea & drowziness).
 • Increaseventilation(openwindows&doors).
 • Makesurestovedoorsand/orlidsareclosedand
secured.
 • Checkstoveforsmokingorpufng(openairow
controls).
 • Checkchimney&connectorpipeforleaks,block-
age or down-draft conditions.
 • CheckCOdeviceforfalsealarm.
33. Keep power cords, electrical appliances
and/or assemblies outside of the clearance area
shown in this manual for combustible materials.
34. Consult your municipal building department or fire
officials about restrictions, permits and installation
requirements for your area.
35. For further information on using your stove
safely, obtain a copy of the National Fire
Protection Association (NFPA) publication, “Using
Coal and Wood Stoves Safely” NFPA No. HS-10-
1978. The address of the NFPA is Batterymarch
Park, Quincy, MA 02269.
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TABLE OF CONTENTS
Safety Precautions........................................................................................ 2 – 3
Tools and Materials Required for Installation................................................... 5
Assembly Instructions ....................................................................................... 5
Locating the Stove ............................................................................................. 6
Floor Protector, Minimum Clearances ................................................ 6–7
Connector Pipe Installation................................................................................ 8
Chimney Connections/Draft........................................................................ 9 –11
Operating Instructions
House Fire Hazards, Operating Precautions, Warnings ...................... 12
Wood Types/Sizes.................................................................................... 12
Starting a Fire ......................................................................................... 12
Adding Fuel ............................................................................................ 13
Service Hints
Creosote Formation, Prevention, Need for Removal .......................... 13
Stove Joints ............................................................................................ 14
Gasket Replacement ............................................................................... 14
Parts – Deluxe Boxwood ................................................................................. 15
Floor Protector Calculations............................................................................ 16
Chimney Connection Systems & Clearances................................................. 17
NOTE: A PROFESSIONAL, LICENSED HEAT-
ING AND COOLING CONTRACTOR MUST
BE CONSULTED IF YOU HAVE QUESTIONS
REGARDING THE INSTALLATION OF THIS
SOLID FUEL BURNING APPLIANCE.
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VGZ-005 / 20120202.0 BX42E-SN / Page 5
ASSEMBLY INSTRUCTIONS
tools required
CAUTION: STOVE IS HEAVY. MAKE SURE YOU
HAVE ADEQUATE HELP AND USE PROPER
LIFTING TECHNIQUES WHENEVER MOVING
STOVE.
Refer to diagram and parts lists at back of this manual.
1. Uncrate the stove and remove all packing materials
and protective poly bag. (Save exterior cardboard
for further assembly.)
2. Remove parts from inside of stove. Parts
include: two lids (#9), one lid support (#10) one
damper collar (#12), one feed door (#6), one lid lifter
(#14), four legs (#1), and S-Hook (#16) from inside
the firebox.
materials required
(NOTE: The following items are NOT included with your stove)
6. Carefully lift stove upright and place in desired loca-
tion (see following instructions for properly locating
stove).
1/8” dia. Drill Bit
(sheet metal screws)
Screwdrivers
(blade and Phillips types)
5/16” Nut Driver or Ratchet
with 5/16” Socket (for 1/4”
Hex Nuts)
11mm Nut Driver or
Ratchet with 11mm Socket
(for Stove Bolts)
Safety Glasses
Hearth Gloves
Pencil
6 foot Folding Rule or
Tape Measure
Tin Snips
Drill: Hand or Electric
Flooring Protection: 52” x 74”
as specified (see page 3)
Chimney Connection: 6” black
steel (24 ga. min.) straight or
elbow (as required)
1/2” Sheet Metal Screws
Chimney: Existing 6” Lined Ma-
sonry Chimney or 6”Inside Dia.
listed Type HT chimney.
Furnace Cement (manufacturer
recommends Rutland Code 78
or equivalent)
NOTICE: Vogelzang International Corp. grants no warranty, stated or implied, for the installation or maintenance
of your wood stove and assumes no responsibility of any incidental or consequential damages.
Figure 1 – Hardware Pack
Figure 2 – Hearth Plate
Assembly
Figure 3 – Leg Assembly
3. Place flattened carton on floor and carefully turn
stove over onto carton.
4. Attach hearth to bottom of stove, figure 2, with two
short stove bolts (A), washers (E), and hex nuts (F).
5. The leg bolts (B)
pass through the
clearance holes
in the base of the
stove, figure 3,
through the legs
and then are se-
cured with flat
washers (E) and
hex nuts (F).
7. Attach damper collar to rear top surface of stove,
figure 4, using short stove bolts (A) flat washers (E)
and hex nuts (F).
Figure 4 – Damper Collar
9. Place lid support and two lids in position on swing
top.
10. Lower feed door into position while aligning hinge
pins.
11. Place S-Hook in hole at left front corner of hearth.
NOTE: S-Hook is used to hang lid lifter while not in
use.
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Page 6 / BX42E-SN VGZ-005 / 20120202.0
Figure 6 – Minimum Clearance Dimensions from Combustible Surfaces
COMBUSTIBLE
CONSTRUCTION
PER NFPA 211
FLOOR
PROTECTOR
DASHED LINE SHOWS
HORIZONTAL CHIMNEY
CONNECTOR AND
ADDITIONAL FLOOR
PROTECTION REQUIRED
BACKWALL
52" (TOP VIEW)
36"
18"
18" 18"
38"
36" 74"
18"
SIDEWALL
COMBUSTIBLE
CONSTRUCTION
PER NFPA 211
LOCATING STOVE
Proper clearances must be maintained for ad-
equate air circulation and protection from radi-
ant heat. Adequate ventilation must be
provided while operating this stove.
1. The stove must be placed on solid concrete, solid
masonry, or when installed on a combustible floor,
on a Type 2 floor protector listed to standard UL
1618 with a minimum R value of 3.0 and a minimum
thickness of 1” or equivalent. The floor protector
is required to provide heat, live ember, and ash
protection and must be of a non-combustible, con-
tinuous solid surface to protect against infiltration of
live embers and ash. For UL Listed floor protectors,
refer to manufacturers instructions for installation
directions. Manufacturers of listed floor protectors
include Imperial Metal Products and Hy-C among
others. To calculate R-Values for alternative meth-
ods, see page 16. Floor protector must extend at
least 18” beyond the front of the hearth, to the sides,
and beyond the rear of the stove.The area under a
horizontal run of the chimney connector must also
be protected; extending two (2) inched beyond the
outer dimension of the horizontal connector. The
minimum sized floor protector for this stove is 52” x
74”. Consult local building codes and fire protection
ordnances.
CAUTION: (FIRE HAZARD) CARPETING AND
OTHER COMBUSTIBLE MATERIAL MUST NOT
COVER THE FLOOR PROTECTOR. THESE
MATERIALS MUST REMAIN OUTSIDE OF
COMBUSTIBLE CLEARANCES, SEE FIG. 6-8.
2. The stove must have its own flue. DO NOT CON-
NECT TO ANY AIR DISTRIBUTION DUCT OR
SYSTEM.
3. After observing the clearances to combus-
tible materials (figure 6–8), locate your floor
protector accordingly and carefully place the stove
in your selected location. Install connector pipe,
elbows, and thimble as required, utilizing either a re-
cently cleaned and inspected 6˝ masonry chimney
or a 6˝ i.d. UL 103 HT listed manufactured chimney.
Maximum 64 square inches..
4. Use round 6˝ dia., minimum 24 MSG black or 26
MSG blue steel stove pipe to connect the stove
to the chimney. Do not use galvanized stove pipe.
Secure connector pipe to the flue collar with three
(3) sheet metal screws. Use three screws in each
stove pipe and/or elbow joint to firmly hold the pipe
continued on next page
ASSEMBLY INSTRUCTIONS continued…
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VGZ-005 / 20120202.0 BX42E-SN / Page 7
CAUTION: KEEP FURNISHINGS AND OTHER
COMBUSTIBLE MATERIALS AWAY FORM THE
STOVE.
Figure 8 – Top View
Minimum Corner Clearances from
Combustible Surfaces
36"
36"
CORNER CLEARANCES
MINIMUM CLEARANCES
TO COMBUSTIBLE SURFACES
Unit to Sidewall ....................... 36 inches
Unit to Backwall ...................... 36 inches
Unit Corner to Wall ..................36 inches
Pipe Connector to Backwall...38 inches
Pipe Connector to Ceiling ...... 18 inches
LOCATING STOVE continued…
sections together. DO NOT connect this stove to
any air distribution or duct system.
5. Recheck clearances from the stove,
connector stove pipe, and corner clearanc-
es using the illustrations (figure 6–8) and
your local building codes or fire protection
ordinances.
NOTE: ANY WALL CONTAINING COMBUSTI-
BLE MATERIAL SUCH ASWOODEN STUDS OR
DRYWALL AND FACEDWITH BRICK OR STONE
MUST BE CONSIDERED A COMBUSTIBLE
SURFACE.
6. DO NOT INSTALL THIS STOVE IN A MOBILE
HOME, MANUFACTURED HOME, TRAILER OR
TENT – NO EXCEPTIONS! (HUD Federal Stan-
dard: 24 CFR Ch.XX)
Figure 7 – Minimum Clearance Dimensions from Combustible Surfaces
7. The clearances provided are minimum
dimensions determined by the NFPA. Installation
of this stove must comply with the latest edition of
NFPA 211 and/or your local building code rulings.
Use whichever minimum dimensions are
LARGEST.
Clearances listed and shown MUST be adhered to
for safe operation of this appliance. CLEARANCES
MAY NOT BE REDUCED BY ANY MEANS.
Failure to follow these minimum clear-
ance requirements may result in an unsafe
installation and could cause a fire.
8. This stove is NOT a UL listed stove.
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Page 8 / BX42E-SN VGZ-005 / 20120202.0
CONNECTOR PIPE INSTALLATION
Figure 9 – Stovepipe/Flue Connections
CORRECT WRONG WRONG
Connector pipe is used to make the connection
from the final positioning of your stove to an approved
chimney. Connector pipe is NOT included as part of
the stove. Connector pipe must be 6˝/152mm diameter
minimum of 24 MSG (minimum standard gauge) black
or 26 MSG blue steel stove pipe. Any connector pipe
used must be in good condition. Replace if necessary
before using stove. Connector pipe is not rated to pro-
vide close contact to combustible materials and must
have proper clearance from combustible materials
as shown in the clearance diagrams on the previous
pages. Connector pipe should never be used in place
of a chimney. If proper clearances are not observed a
house fire could result.
Installation Instructions
1. The smooth end of the stovepipe fits over the stove
flue collar. Secure with three (3) sheet metal screws.
The first section of connector pipe must be single
walled to properly attach to the stove collar. Install
additional pipe and elbow with the crimped end
towards the stove.This will allow any condensation
in the flue to run back into the firebox.
2. Horizontal pipe runs must slope upwards
towards the chimney at least 1/4˝(6.4mm) per foot
of horizontal run.
3. You must have at least 18˝/457mm of clearance
between any horizontal piping and the ceiling.
4. The pipe cannot extend into the chimney flue
(figure 9).
5. Secure pipe/elbow sections with three sheet metal
screws at each joint to make the piping rigid.
6. It is recommended that no more than two (2)
90° bends be used in the stovepipe installa-
tion. The use of more than two 90° bends may
decrease the amount of draw and possibly
cause smoke spillage. Where possible, use only
corrugated (non adjustable) elbows. These
provide a better seal.
7. The connector pipe must not pass through an
attic or roof space, trusses, closet, or any concealed
space, floor, ceiling, wall, or combustible construc-
tion. (See Chimney Connector Systems & Clear-
ances, page 17.) A UL 103 HT Listed chimney must
be used from the first penetration of ceiling or wall
to the chimney cap.
CAUTION: NEVER USE SINGLE WALL CON-
NECTOR PIPE AS A CHIMNEY - A HOUSE FIRE
COULD RESULT.
NOTE: CONNECTOR PIPE IS NOT INCLUDED.
TO PURCHASE, VISIT YOUR LOCAL HARD-
WARE, HOME, OR BUILDING CENTER.
SEE “LOCATING STOVE” PAGE 6 & 7 FOR
ADDITIONAL SPECIFICATIONS.
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VGZ-005 / 20120202.0 BX42E-SN / Page 9
CHIMNEY CONNECTIONS
The stove must be connected to either a lined ma-
sonry or manufactured metal chimney built and tested
to the specifications listed on the previous pages.
Chimneys perform two functions:
1). As a means of exhausting smoke and
flue gases which are the result of fuel com-
bustion.
2). The chimney (only) provides “draft” which allows
oxygen to be continuously introduced into the
appliance, so that proper combustion is
possible. This stove relies on natural draft to
operate.
NOTICE: Always provide a source of fresh air into
the room where the stove is located. Failure to do
so may result in air starvation of other fuel burn-
ing appliances and the possible development of
hazardous conditions.
A stove DOES NOT create draft. Draft is provided
by the chimney. To achieve proper draft your chimney
must meet the four minimum height requirements
detailed in figures 11–13. If these minimum require-
ments are not met your stove will not operate
properly. A minimum of 0.05 w.c. (measured in water
column) is required for proper drafting to prevent back
puffing, smoke spillage, and to maximize performance.
(Gauges to measure draft are readily available at stove
stores and are economical to rent or purchase.)
Factors such as wind, barometric pressure, trees,
terrain and chimney temperature can have an adverse
effect on the draft. The manufacturer cannot be held
responsible for external factors leading to less than
optimal drafting.
Should you have a problem with inadequate draft,
you should contact a licensed heating and cooling con-
tractor for assistance in solving the problem.
IMPORTANT Installation Points
1. Size chimney flue to stove collar. This stove
requires a minimum of a 6”/152mm diameter flue.
2. Never connect this unit to a chimney serving an-
other appliance.
3. The chimney must meet all minimum height require-
ments.
4. Never use a chimney to ventilate a cellar or base-
ment.
5. Contact your local building authority
for approved methods of installation and any
necessary permits and/or inspections.
Masonry Chimney
Before using an existing masonry chimney,
clean the chimney, inspect the flue liner and make
any repairs needed to be sure it is safe to use. Make
repairs before attaching the stove. The connec-
tor stove pipe and fittings you will need to connect
directly to a lined masonry chimney are shown in
figure 10.
Figure 11 - Chimney Construction Through Attic Space
If the connector stove pipe must go through a
combustible wall before entering the masonry chimney,
consult a qualified mason or chimney dealer.The instal-
lation must conform to local building and fire codes and
latest edition of NFPA 211.
If there is a clean out opening in the base of the
chimney, close it tightly.
CHIMNEY
FLUE
5/8" TILE
CHIMNEY
LINER
MASONRY
CHIMNEY
THIMBLE
COLLAR
6˝ ROUND
24 ga. BLACK
CONNECTOR
STOVEPIPE
8˝ MIN.
LINER
BELOW
ENTRY
HOLE
Figure 10 - Masonry Chimney Connection
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Page 10 / BX42E-SN VGZ-005 / 20120202.0
Figure 12 - Chimney Construction Through Roof
Figure 13 - Chimney Connection to Firebox
Through Masonry Wall
CHIMNEY CONNECTIONS continued …
MANUFACTURED CHIMNEY
REFER TO CHIMNEY AND CHIMNEY CONNEC-
TOR MAKER’S INSTRUCTIONS FOR INSTALLATION
AND USE.
Use only 6” diameter listed chimney UL 103 HT.
Chimney made to this listing is High Temperature rated
to 2100 degrees Fahrenheit. Use chimney from only one
manufacturer. Never mix brands. Carefully follow the
chimney manufacturer’s stated requirements and clear-
ances. Use the chimney manufacturer’s attic guards,
roof supports, flashing and fire stops when passing
through a ceiling. Use a listed thimble when passing
through a combustible wall. Do not use makeshift com-
promises during installation. Never use a single-wall
connection pipe as a chimney!
When using a pre-existing chimney, have it’s condi-
tion and installation inspected before using. Make sure
that the chimney meets all of the UL rating requirements
listed above. Be aware that not all manufactured chim-
ney is of the UL 103 HT type.
NOTE: It is recommended that you contact a li-
censed heating and cooling contractor (consult your
local yellow pages) for chimney installation.
Manufactured chimney with the proper required UL
listing is available from most home centers, hardware
stores, and HVAC supply stores.
If you have access to the internet, you may wish
to view chimney manufacturers’ information on-line.
See, www.duravent.com, www.selkirkinc.com, or
www.mtlfab.com.
VENTING TO EXISTING FIREPLACE
In some instances, people desire to convert an ex-
isting fireplace for stove use. Usually, safe connection to
an existing masonry chimney requires more work than
using a prefabricated chimney. The existing fireplace
must be closed and sealed at the damper with high-
temperature caulk, ceramic wool, or furnace cement.
Prior to installation, clean and inspect the existing flue
and smoke shelf. Installation should be designed so
the system can be dismantled for periodic cleaning and
inspection. Before conversion, make sure the existing
chimney is structurally sound, the chimney incorporates
a flue liner and make sure it is in good condition. (A flue
liner consists of clay tile that protects the brickwork of
a chimney. If a chimney does not have a liner, or it is
damaged, have it relined by a professional. DO NOT
USE a chimney that is unlined or damaged!) If you
have any question regarding the condition of the chim-
ney, consult a qualified licensed contractor, qualified
engineer, competent mason, certified Chimney Sweep,
or a knowledgable inspector. Consult your insurance
company if you cannot find a qualified expert.
CAUTION: Not all fireplace chimneys
are suitable for conversion to a wood
stove. Check with a qualified expert.
Many prefabricated fireplaces are of the “zero-
clearance fireplace” category. These consist of mul-
tilayered metal construction. They are designed with
Chimney Minimum Height Requirements:
(1) Overall Height – 11 ft./3.35m min.
(2) Height above roof – 3 ft./91cm
(3) Height above slope – 2 ft./61cm min. within
10 ft./3.05m
(4) Minimum rise before horiz. section – 24 in./61cm
NOTICE: If minimum chimney requirements are
not met, your stove will not operate properly.
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VGZ-005 / 20120202.0 BX42E-SN / Page 11
CHIMNEY CONNECTIONS continued …
Figure 14 - Fireplace Conversion
enough insulation and/or air cooling on the base, back
and sides so they can be safely installed in direct con-
tact with combustible floors and walls. Although many
prefabricated fireplaces carry endorsements from na-
tionally recognized organizations for use as fireplaces,
they have not been tested for connection to wood stove
heaters. Connecting a stove to such a device will void
the manufacturer’s warranty.
Steel-lined fireplaces are constructed with
1/4” firebox liner, an air chamber in connection with 8”
of masonry. These can be safely used with wood burn-
ing stoves. They contain all the essential components
of a fireplace, firebox, damper, throat, smoke shelf,
and smoke chamber. Many look identical to masonry
fireplaces and should be checked carefully before con-
necting a stove to them.
Venting a stove directly into a fireplace does not
meet code and should not be attempted.The stove war-
ranty will be void with such an installation. Do not create
a hazard in your home by connecting in this manner.
FIREPLACE INSTALLATION
Directly connecting the stovepipe into the existing
masonry chimney (figure 14 “Type A” Fireplace Conver-
sion) of the fireplace is the only approved method of
installation.This is a complicated and involved process
and to insure safety should only by done by a qualified
installer.
1. An entry hole must be cut through the masonry and
tile liner with minimal damage to the liner. At least 8”
of liner must remain below the entry position.When
locating the stove and stovepipe, all minimum clear-
ances must be observed from combustible surfaces
including mantels, combustible trimwork, ceilings
and walls. Positioning the center of the stove pipe
entry into the chimney 24” below the ceiling should
insure proper clearance for a 6” stovepipe.
2. Install a metal or fire clay (5/8” minimum thickness)
thimble. Make sure the thimble is flush with the inner
surface of the chimney liner and does not protrude
into the flue (see figures 10).
3. Secure the thimble with refractory mortar. The
thimble should be surrounded by 12” of solid unit
masonry brickwork or 24” of stone.
4. Install the stovepipe into the thimble as far as pos-
sible without extending past the flue lining (see
figures 9 & 10).
5. A small airspace (about 1/2”) should remain
between the stovepipe and thimble to allow for
expansion of the pipe. Seal this airspace with high-
temperature caulking or ceramic wool.
6. Secure and seal the damper in the closed posi-
tion using high-temp caulking, ceramic wool, or
furnace cement. Also check to see if the chimney
has a cleanout. If it does, make sure it is closed and
sealed as well. A leaky cleanout will greatly reduce
draft efficiency.
If you have any questions regarding venting your
stove, contact the manufacturer or contact the Na-
tional Fire Protection Association (NFPA) and request
a copy of the latest editions of NFPA Standard 211
and NFPA Standard 908. Their address is:
Battery March Park, Quincy, MA 02269.
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Page 12 / BX42E-SN VGZ-005 / 20120202.0
OPERATING INSTRUCTIONS
This stove is designed to burn
WOOD FUEL ONLY.
Hardwood, 20” to 24” should be air dried (sea-
soned), for a minimum of 6 months. Logs grater than
6˝ (152mm) in diameter should be split. Wood should
be stored in a dry, well ventilated area. The humidity
content for usable firewood must be less than 20% of
the weight of the log.
Attempts to use wet or unseasoned wood will
cause:
- ignition problems
- rapid creosote build-up resulting in chimney fire
- incomplete combustion
- low heat yield
NOTICE: USE SOLID WOOD MATERIALS ONLY.
DO NOT BURN GARBAGE, CHARCOAL OR
FLAMMABLE FLUIDS SUCH AS GASOLINE,
NAPHTHA OR ENGINE OIL. DO NOT USE COAL.
THIS STOVE IS NOT DESIGNEDTO ACCOMMO-
DATE THE AIR FLOW (DRAFT) NECESSARY TO
PROPERLY BURN COAL OR COAL PRODUCTS.
NOTE: A 2˝/51mm layer of sand or a layer of
firebrick should be used as bottom insulation in
the Boxwood stove. An optional cast iron grate,
42G, may be used instead of firebrick or sand. See
Accessory Sheet included with this manual or visit
www.vogelzang.com for ordering information.
STARTING A FIRE
1. Open collar draft damper fully to provide maximum
draft.
2. Open the feed door and place several wads of
crushed paper in the firebox.
3. Lay small stacks of kindling on the paper to start
the fire.
4. Light the paper and kindling, close the door and
secure tightly.
5. Add fuel after fire is burning briskly. Use care not to
smother the kindling fire when adding wood. Close
the door and secure tightly.
6. Adjust the collar draft damper and door spin draft
control. The more closed the spin draft is set, the
lower and slower the fire will burn. The more open,
the faster and hotter the fire will burn. Do not over-
fire the stove.
continued on next page
CAUTION: HOUSE FIRE HAZARDS
• DONOTSTOREWOODONFLOORPROTEC-
TOR, UNDERNEATH STOVEPIPE, OR ANY-
WHEREWITHIN MINIMUM CLEARANCES FROM
COMBUSTIBLE SURFACES SPECIFIED FOR
THIS STOVE.
• OVER FIRING MAY CAUSE A HOUSE FIRE.
YOU ARE OVER FIRING IF A UNIT OR CHIMNEY
CONNECTOR GLOWS RED.
OPERATING SAFETY PRECAUTIONS
1. NEVER OVER FIRE THIS STOVE BY BUILD-
ING EXCESSIVELY HOT FIRES AS A HOUSE/
BUILDING FIRE MAY RESULT.YOU ARE OVER
FIRINGTHE STOVE IF UNIT OR STOVEPIPE
BEGINS TO GLOW OR TURN RED.
2. NEVER BUILD EXTREMELY LARGE FIRES
IN THIS TYPE OF STOVE AS DAMAGE TO
THE STOVE OR SMOKE LEAKAGE MAY
RESULT
3. UNIT IS HOT WHILE IN OPERATION. KEEP
CHILDREN, CLOTHING, AND FURNITURE
AWAY. CONTACT MAY CAUSE SKIN BURNS.
DO NOT TOUCHTHE STOVE AFTER FIRING
UNTIL IT HAS COOLED.
4. PROVIDE AIR INTOTHE ROOM FOR PROP-
ER COMBUSTION.
5. INSPECT STOVEPIPE EVERY 60 DAYS.
REPLACE IMMEDIATELY IF STOVEPIPE IS
RUSTING OR LEAKING SMOKE INTO THE
ROOM.
WARNING: EXPLOSION HAZARD
• DO NOT USE CHEMICALS OR FLUIDSTO
START THE FIRE.
• NEVER USE GASOLINE, GASOLINE-TYPE
LANTERN FUEL, KEROSENE, CHARCOAL
LIGHTER FLUID, OR SIMILAR LIQUIDS TO
START OR ‘FRESHEN-UP’ A FIRE IN THIS
HEATER. KEEP ALL SUCH LIQUIDS WELL
AWAY FROM THE HEATER WHILE IT IS IN USE.
• KEEP ALL FLAMMABLE LIQUIDS,
ESPECIALLY GASOLINE, OUT OF THE
VICINITY OF THE STOVE — WHETHER IN USE
OR IN STORAGE.
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VGZ-005 / 20120202.0 BX42E-SN / Page 13
OPERATING INSTRUCTIONS continued …
NOTICE - INITIAL BURNS to Cure PAINT
Because of the high operating temperatures,
this stove uses a special high-temp paint which
requires a series of burns to cure the paint for
durability and a lifetime of service.
Proper curing of the high-temp paint
requires a series of three initial burns. The stove
should be allowed to cool off between each burn.
The first two burns should be small fires and low
temperatures (250°F/120°C) for a duration of
20 minutes each. The third fire should be at a
medium-high temperature (500 to 700°F/260 to 370°C)
for twenty minutes. Provide adequate cross ventilation to
clear any smoke or odor caused by initial firings.
ADDING FUEL
Add small amounts of fuel each hour or so
instead of piling large quantities of fuel at one
time. This will ensure a more complete combustion
process and less buildup of tars, soot, or creosote will
occur in the chimney.
1. Always open collar draft damper before opening the
feed door.
2. When adding fuel be careful not to smother the
fire. Do not build fires against the door. Do not load
fuel to a height or in such a manner that it creates
a hazard when opening the door.
3. Close the feed door and secure tightly.
4. Adjust the damper and spin draft control to achieve
desired burn rate.
5. Empty ashes regularly. Do not allow ashes to pile
up higher than the top lip of the hearth plate (see
Safety Instructions, item #14, page 2. If ashes build
up to the grate, burnout will occur.
6. Properly dispose of hot ashes (see Safety
Instructions, item #14 on page 2.)
7. Do not over fire the stove. Over firing is when any
part of the stove exterior or chimney connections
glow.
CAUTION: DO NOT OVER FIRE STOVE.YOU ARE
OVERFIRING IF THE CHIMNEY CONNECTORS
OR STOVE GLOWS RED. IMMEDIATELY CLOSE
THE DOOR, DAMPER, AND SPIN DRAFT TO RE-
DUCE THE AIR SUPPLY AND SLOW DOWN THE
FIRE. TOO MUCH WOOD OR BURNING NON-
RECOMMENDED MATERIALS SUCH AS
TRASH OR FLAMMABLE LIQUIDS MAY CAUSE
OVER FIRING.
continued on next page
CAUTION: DO NOT OVER FIRE APPLIANCE.
CAUTION: SLOW BURNING FIRES AND EX-
TENDED USE MAY CAUSE EXCESSIVE CREO-
SOTE BUILDUP. IGNITION OF CREOSOTE
BUILDUP OR OVERFIRING MAY CAUSE A
CHIMNEY FIRE. CHIMNEY FIRES BURN EX-
TREMELY HOT AND MAY IGNITE SURROUND-
ING MATERIALS. IN CASE OF A CHIMNEY FIRE
IMMEDIATELY LEAVE THE BUILDING AND
CALL THE FIRE DEPARTMENT FROM A SAFE
LOCATION.
CREOSOTE – FORMATION AND NEED FOR
REMOVAL
CAUTION: RISK OF FIREWhen wood is burned
slowly, it produces tar and other organic va-
pors, which combine with expelled moisture to
form creosote.The creosote vapors condense
in the relatively cool chimney flue of a slow-
burning fire. As a result, creosote residue ac-
cumulates on the flue lining.When ignited this
creosote makes an extremely hot fire.
The chimney connector and chimney should
be inspected at least once every two months
during the heating season to determine if a
creosote buildup has occurred.
If creosote has accumulated (3mm or more)
it should be removed to reduce the risk of a
chimney fire.
Failure to remove creosote may result in ignition
and may cause a house/building fire. Creosote may be
removed using a chimney brush or other commonly
available materials from your local hardware retailer.
Chimney fires burn very hot. If the unit or chimney
connector should glow red, reduce the fire by clos-
ing the inlet air control and immediately call the fire
department.
CAUTION: A CHIMNEY FIRE MAY CAUSE IGNI-
TION OF WALL STUDS OR RAFTERS WHICH
WERE ASSUMED TO BE A SAFE DISTANCE
FROM THE CHIMNEY. IF A CHIMNEY FIRE
HAS OCCURRED, HAVE YOUR CHIMNEY IN-
SPECTED BY A QUALIFIED EXPERT BEFORE
USING AGAIN.
A fire in the firebox may be smothered by pouring
a large quantity of coarse salt, baking soda, or cool
ashes on top of the fire.
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Page 14 / BX42E-SN VGZ-005 / 20120202.0
MAINTENANCE & SERVICE continued …
Preventing Creosote Buildup
1. Creosote will inevitably form in your chimney and
connector pipe. Following these steps will help
reduce the rate of build up.
2. BURN ONLY SEASONED WOOD that has dried
for at least one year. (<20% humidity by weight)
3. Burn hardwood rather than softwood. Hardwood
is denser or heavier wood and burns hotter.
4. Do not attempt to burn (or mix in) green or wet
wood. The use of green or wet wood will cause a
rapid build up of creosote. Wood that hisses, sizzles
and blackens without igniting in five minutes must
be considered too wet to burn.
5. Do not attempt to extend the burn time by using
wet wood. Not only does burning wet wood rapidly
build up creosote, but it reduces the heat output by
up to 25 percent.
6. Do not load more than ¼ to ½ of the fuel capacity
at one time. Loading too much wood at once will
cause excessive smoke which contains creosote.
Mature fires or coals produce very little creosote-
producing smoke.
7. Establish a routine for the handling of fuel, firing,
and operating the stove. Check daily for creosote
build up until experience shows how often you need
to clean for safe operation. Be aware that the hotter
the fire, the less creosote is deposited and even
though monthly cleanings may be enough in the
colder months, weekly cleanings may be necessary
in mild weather.
WARNING: IN CASE OF CHIMNEY FIRE
(1) CLOSE AIR INLET CONTROLS & FLUE
DAMPER (2) GET OUT OF THE HOUSE (3) CALL
THE FIRE DEPARTMENT.
IF A CHIMNEY FIRE HAS OCCURRED, HAVE
YOUR CHINEY INSPECTED BY A QUALIFIED
EXPERT BEFORE USING AGAIN.
ASH DISPOSAL – Do not allow ashes to accumu-
late higher than the optional grate. Dispose of properly.
(See Safety Instructions #14, page 2.)
CHIMNEY DRAFT – Draft is a function of the chim-
ney, not the stove — do not expect the stove to draw.
Smoke spillage into the house or excessive buildup of
condensation or creosote in the chimney are warnings
that the chimney is NOT functioning properly. Correct
the problem before using the stove. Following are some
possible causes for improper draft.
1. The connector stovepipe may be pushed into
the chimney too far, stopping the draft.
2. If the chimney temperature is too cool,
water will condense in the chimney and run back into
the stove. Creosote formation will be rapid and may
block the chimney. Operate the stove at a fire level high
enough to keep the chimney warm to prevent conden-
sation from forming.
3. If the fire burns well but sometimes creates
excess smoke or burns slowly, it may be caused by the
chimney top being lower than another part of the house
or a nearby tree.The wind blowing over a house or tree,
falls on top of the chimney like water over a dam, beating
down the smoke. The top of the chimney should be at
least three (3) feet above the roof and be at least two
(2) feet higher than any point of the roof within ten (10)
feet.
CHIMNEY INSPECTIONS – The chimney connec-
tor and chimney should be inspected at the beginning
of and at least twice a month during the heating
season to determine if a creosote buildup has occurred.
STOVE JOINTS
RequiredTune-up. This stove is manufactured with
cast iron components. IT DOES NOT HAVE WELDED
SEAMS. Periodic “tune up” may be required by refill-
ing and/or replacing the cement/joint mortar along the
seams where the cast iron components meet.
DOOR GASKET REPLACEMENT
CAUTION: DO NOT OPERATE A STOVE THAT IS
MISSING DOOR GASKET MATERIAL. OVER FIR-
ING AND UNSAFE OPERATING CONDITIONS
MAY RESULT.
Procedure:
1. Ensure appliance is not in operation and is
thoroughly cooled.
2. Remove old door gasket and clean channel.
3. Using an approved, high temperature gasket
cement, apply a thin coat in bottom of channel.
4. Starting at hinge side of door, work gasket into
channel around door unit, end butt and trim to
length.
5. Close door and allow three to four hours for cement
to set before firing appliance.
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VGZ-005 / 20120202.0 BX42E-SN / Page 15
ORDERING PARTS - BX42E BOXWOOD STOVE
When ordering missing or replacement parts, always give the Model Number of the stove,
Part Number, and Part Description. Use the illustrations and part lists provided to identify parts.
Contact us at 616-396-1911 to order parts.
Part No. Description Qty.
42-01 Leg............................................................... 4
42-02 Bottom ......................................................... 1
42-03 Side ............................................................. 2
42-04 Back............................................................. 1
42-05 Front ............................................................ 1
42-06 Door............................................................. 1
42-07 Top............................................................... 1
42-08 Damper, Slide Draft .................................... 1
42-09 Lid................................................................ 2
42-10 Lid Support .................................................. 1
42-11 Hearth.......................................................... 1
42-12 Damper Collar Assembly ............................. 1
42-13 Handle Assembly ........................................ 1
42-14 Lid Lifter (L-1) .............................................. 1
42-15
42-16 S-Hook (used to hang lid lifter) .................... 1
42-17 Spin Draft .................................................... 1
42-18 Door Latch ................................................... 1
42-19 Gasket, Door (1/4” dia. fiberglass) ............... 1
HP-42 Hardware Pack ........................................... 1
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Page 16 / BX42E-SN VGZ-005 / 20120202.0
FLOOR PROTECTOR MATERIAL CALCULATIONS
This stove has been tested for and must be installed on a floor protector with the proper Thermal Resistance or R-value
as stated in the installation instructions on page 3, “Locating Stove” step 1, of this manual. If the floor protector materials
listed in the instructions are not available, materials with an equivalent R-value may be substituted.
Alternate materials may be rated with C-factor (Thermal Conductance) or k-factor (Thermal Conductivity) ratings
which must be converted to R-value to determine if the alternate material meets the tested requirements. The following
instructions provide the proper information and formulas for conversion to R-value.
To determine if alternate materials are acceptable follow this sequence.
1. Convert material specifications to R-value:
a. R-value given — no conversion necessary
b. k-factor is given with a required thickness (T) in inches:
R = 1/k x T
c. C-factor is given: R = 1/C
2. Determine the R-value of proposed alternate floor protector:
a. Use formulas in step 1 above to calculate R-value of proposed material(s).
b. For multiple layers, add R-values of each layer to determine overall R-value.
3. If the overall R-value of the floor protector system is equal to or greater than the floor protector specifications given,
the alternate is acceptable.
Definitions:
Thermal conductance (C) = BTU =W
(hr)(ft2)(°F) (m2)(°K)
Thermal conductivity (k) = (Btu)(inch) =W =Btu
(hr)(ft2)(°F) (m)(°K) (hr)(ft)(°F)
Thermal resistance (R) = (ft2)(hr)(°F) =(m2)(°K)
Btu W
Example:
The specs of floor protector material should be 3/4-inch thick material with a k-factor of 0.84.
The proposed alternative material is 4” brick with a C-factor of 1.25 over 1/8-inch mineral board
with a k-factor of 0.29.
Step 1: Convert specs to R-value.
R = 1/k x T = 1/0.84 x 0.75 = 0.893 System must have a R-value of 0.893 = Rspecs
Step 2: Calculate R-value of individual components
4” Brick with C-factor = 1.25. R = 1/C = 1/1.25 = 0.80 = Rbrick
1/8-inch (0.125”) mineral board with k-factor = 0.29. R = 1/0.29 x 0.125 = 0.431 = Rmin.brd.
Step 3: Add R-values of components to get total R-value of system
Rbrick + Rmin.brd = 0.80 + 0.431 = 1.231 = Rsystem
Step 4: Compare Rsystem to Rspecs
Rsystem = 1.231 is larger than Rspecs of 0.893. System R-value exceeds the required
specifications and therefore is an acceptable alternative.
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VGZ-005 / 20120202.0 BX42E-SN / Page 17
A. Brick Masonry
Minimum 3.5˝/ 89mm thick brick masonry all framed
into combustible wall with a minimum of 12˝/305mm
brick separation from clay liner to combustibles.The
fireclay liner shall run from outer surface of brick
wall to, but not beyond, the inner surface of chimney
flue liner and shall be firmly cemented in place.
B. Insulated Sleeve
Solid-insulated, listed factory-built chimney length
of the same inside diameter as the chimney con-
nector and having 1˝/25.4mm or more of insulation
with a minimum 9˝/229mm air space between the
outer wall of the chimney length and combustibles.
C. Ventilated Thimble
Sheet steel chimney connector, minimum 24 gauge
in thickness, with a ventilated thimble, minimum 24
gauge in thickness, having two 1˝/25.4mm air chan-
nels, separated from combustibles by a minimum of
6˝/152mm of glass fiber insulation. Opening shall be
covered, and thimble supported with a sheet steel
support, minimum 24 gauge in thickness.
D. Chimney Section Pass-through
Solid insulated, listed factory-built chimney length
with an inside diameter 2˝/51mm larger than the
chimney connector and having 1˝/25.4mm or
more of insulation, serving as a pass-through
for a single wall sheet steel chimney connector
of minimum 24 gauge thickness, with a minimum
2˝/51mm air space between the outer wall of chim-
ney section and combustibles. Minimum length
of chimney section shall be 12˝/305mm chimney
section spaced 1˝/25.4mm away from connector
using sheet steel support plates on both ends of
chimney section. Opening shall be covered, and
chimney section supported on both sides with
sheet steel support securely fastened to wall sur-
faces of minimum 24 gauge thickness. Fasteners
used to secure chimney section shall not penetrate
chimney flue liner.
CHIMNEY CONNECTOR SYSTEMS & CLEARANCES
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Page 18 / BX42E-SN VGZ-005 / 20120202.0
This Vogelzang heating appliance is safe when installed properly and will provide you with years of service.
However, always exercise good judgement when you are using this stove. You are dealing with FIRE! Fire is
inherently dangerous and must be treated with respect. Stay warm and in good health!
Respectfully yours,
Proprietor
COMPANY TESTIMONY:
Vogelzang International Corporation
400 West 17th Street
Holland, Michigan 49423
www.vogelzang.com
Phone: [phone]
Fax: [phone]
“FOR GOD SO LOVED THE WORLD THAT HE GAVE HIS ONLY BEGOTTEN SON, THAT WHOEVER
BELIEVES IN HIM SHALL NOT PERISH BUT HAVE ETERNAL LIFE”
JOHN 3:16
MADE IN CHINA
SteveVogelzang
DO NOT USE THIS STOVE IN A
MOBILE HOME, MANUFACTURED HOME,
TRAILER OR TENT — NO EXCEPTIONS!
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