Vogelzang International Highlander TR003 User manual

VGZ-028 / 030707.1 TR003 HIGHLANDER™ / Page 1
READ ALL INSTRUCTIONS CAREFULLY
BEFORE STARTINGTHE INSTALLATION
OR OPERATINGTHE STOVE. FAILURETO
FOLLOW INSTRUCTIONS MAY RESULT
IN PROPERTY DAMAGE, BODILY INJURY,
OR EVEN DEATH.
DO NOT USETHIS STOVE IN A
MOBILE HOME, MANUFACTURED HOME,
TRAILER ORTENT — NO EXCEPTIONS!
This stove meets
Test Standards:
UL 1482-1996 U.S. &
ULC-S627Canada
SAFETY INSTRUCTIONS
SAFETY NOTICE: IF THIS STOVE IS NOT PROPERLY INSTALLED A HOUSE/BUILDING FIRE
MAY RESULT. FOR YOUR SAFETY, CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT
PERMITS, RESTRICTIONS, AND INSTALLATION REQUIREMENTS FORYOUR AREA.
READ ALL INSTRUCTIONS CAREFULLY.
1. The installation of this stove must comply
withyourlocalbuilding coderulings.Please
observe the clearances to combustibles (see
reference figures 1–3). Do not place furni-
ture or other objects within the clearance
area.
2. Verify that the stove is properly installed
before firing the stove for the first time.
After reading these instructions, if you have
any doubt about your ability to complete
your installation properly, you must ob-
tain the services of a professional licensed
installer familiar with all aspects of safe
and correct installation. DO NOT use
temporary or makeshift compromises
during installation.
3. DO NOT store wood, flammable liquids
or other combustible materials too close to
the unit. Refer to certification label on back
of unit and reference figures 1 – 3 in this
manual.
4. Do not install this stove in a mobile
home, manufactured home, trailer or tent
(NO EXCEPTIONS! per HUD Federal
Standard: 24 CFR Ch.XX).
5. If any parts are missing or defective, please
notifythedealer ormanufacturerimmediately.
DO NOT OPERATE A STOVE THAT IS
MISSING ANY PARTS!.
6. Do not tamper with combustion air control
beyond normal adjustment capacities.
7. Always connect this stove to a chimney and
venttotheoutside.Neverventtoanotherroom
or inside a building. DO NOT CONNECT
THIS UNIT TO A CHIMNEY FLUE SERV-
ING ANOTHER APPLIANCE.
8. DO NOT CONNECT a wood burning stove
to an aluminum Type B gas vent. This is not
safe. Use approved masonry or a UL 103 HT
(U.S) / ULC-S629 (Canada) Listed Residen-
tial Type and Building Heating Appliance
Chimney. Use a 6” diameter chimney, that
Vogelzang International Corporation
400 West 17th Street
Holland, Michigan 49423
www.vogelzang.com
Phone: [phone]
Fax: [phone]
HigHlaNDER™HigH
EfficiENcy WOODsTOvE
EPA Certified (5.76 grams/hr)
ModelTR003 Owners Manual
(save this manual for future reference)
continued on next page
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Page 2 / TR003 HIGHLANDER™ VGZ-028 / 030707.1
is high enough to give a good draft. (See
specifics in Chimney Connections instruc-
tions).
9. Besurethatyourchimney is safelyconstructed
andingoodrepair.Havethechimneyinspected
by the fire department or a qualified inspector.
Your insurance company should be able to
recommend a qualified inspector.
10. Creosote or soot may build up in the chimney
connector and chimney and cause a house/
building fire. Inspect the chimney connector
and chimney twice monthly during the heating
season and clean if necessary. (See Chimney
Maintenance, page 12).
11. In the event of a chimney fire, turn the air
control to closed position, leave the build-
ing and CALL THE FIRE DEPARTMENT
IMMEDIATELY! Have a clearly understood
plan on how to handle a chimney fire by con-
tacting your local or provincial fire authority
for information on proper procedures in the
event of a chimney fire.
12. To prevent injury, do not allow anyone to use
this stove who is unfamiliar with the correct
operation of the stove.
13. Do not operate stove while under the
influence of drugs or alcohol.
14. For further information on using your stove
safely, obtain a copy of the National Fire
Protection Association (NFPA) publication,
“Using Coal and Wood Stoves Safely” NFPA
No. HS-10-1978. The address of the NFPA is
Batterymarch Park, Quincy, MA 02269.
15. Dispose of ashes in a metal container with a
tight fitting lid. Keep the closed container on
a noncombustible floor or on the ground, well
away from all combustible materials. Keep the
ashes in the closed container until all cinders
have thoroughly cooled. The ashes may be
buried in the ground or picked up by a refuse
collector.
16. The paint used on your stove may give off
smoke and/or odor during the first fires. This
may occur during the first 12 to 15 fires until
the paint has cured. After the paint has cured
this will end and not reoccur. Persons with
lung conditions or owners of susceptible
domestic pets (such as birds) should take
prudent precautions. Open windows and doors
as needed to clear smoke and odor. If the stove
SAFETY INSTRUCTIONS continued…
is overfired, paint discoloration will occur.
17. This stove has a painted surface which
is durable but it will not stand rough handling
or abuse. When installing your stove, use care
in handling. Clean with soap and warm water
when stove is NOT hot. Do not use any acids
or scouring soap, as these solvents wear and
dull the finish.
18. The walls of the firebox may become slightly
distorted after a period of use. A slight distor-
tion will not affect the operation of the stove.
19. While stove is in operation, all persons,
especially young children should be alerted to
the hazards from high surface temperatures.
Keep away from a hot stove to avoid burns or
clothing ignition.
20. If small children will be in the same room
as the stove during operation, provide a
sturdy barrier to keep them at a save distance
from the stove. NEVER LEAVE SMALL
CHILDREN UNSUPERVISED when they
are in the same room as the stove.
21. Keep stove area clear and free from all
combustible materials, gasoline, and other
flammable vapors and liquids.
22. To prevent burns always wear protective
clothing, leather hearth gloves and eye
protection, while tending the fire.
23. While in operation, keep the feed door closed
and secured at all times except while tending
the fire.
24. Do not overfire the stove. Overfiring will
occur if the feed door is left open during
operation. Such actions can result in very
dangerous operating conditions.
25. NO NOT ELEVATE FIRE! Build fire directly
on the bottom of the firebox. This stove has not
been tested with the use of grates, andirons, or
other means of elevating fire and should not be
used.
26. All power cords and electrical appliances
and/or assemblies must be kept outside of the
clearance dimensions shown in this manual for
combustible materials.
NOTE: A LICENSED PROFESSIONAL HEAT-
ING AND COOLING CONTRACTOR SHOULD
BE CONSULTED IF YOU HAVE QUESTIONS
REGARDING THE INSTALLATION OF THIS
SOLID FUEL BURNING APPLIANCE.
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VGZ-028 / 030707.1 TR003 HIGHLANDER™ / Page 3
ASSEMBLY INSTRUCTIONS
tools
TOOLS AND MATERIALS REQUIRED FOR INSTALLATION
• Pencil
• 6 foot Folding Rule orTape Measure
• Tin Snips
• Drill: Hand or Electric
• 1/8” dia. Drill Bit (for sheet metal screws)
• Screwdrivers (blade and Phillips type)
• 14mm Nut Driver or Ratchet with 14mm Socket
• Safety Glasses
• Gloves
materials
(NOTE:The following items are NOT included with your stove)
Flooring Protection: 35” x 41”as specified (see page 4)
Chimney Connection Pipe: 6” black steel (24 ga. min.) straight
stove pipe or elbow (as required)
1/2”Sheet Metal Screws
Chimney: Existing 6” Lined Masonry Chimney or 6” Inside Dia.
ListedType HT chimney.
Furnace Cement (manufacturer recommends Rutland Code 78
or equivalent)
CAUTION: STOVE IS HEAVY. MAKE SUREYOU
HAVE ADEQUATE HELP AND USE PROPER
LIFTING TECHNIQUES WHENEVER MOVING
STOVE.
1. Uncrate the stove and remove cardboard pack-
ing and protective poly bag. Remove pedestal
base (#5) from carton. (Save cardboard for
further assembly.)
2. Remove parts from inside stove. Parts include:
Blower Assembly (#1), Pedestal Front (#4),
two (2) Pedestal Sides (#3), Pedestal Back
(#2), and Hardware Pack (#27) located inside
firebox.
NOTE: Stove may be lightened during instal-
lationbyremovingfirebrick.Replacefirebrick
before using. There are three different sizes
brick. Note the location of each while remov-
ing or refer to illustration 1 for proper location
inside firebox.
3. Assemble pedestal using fasteners provided
in hardware pack. Attach both sides (#3) to
pedestal front (#4) then attach pedestal back
to sides.
4. Place flattened carton on floor and place base
(#5) face side up on the carton.
5. Place pedestal assembly on top of base. Align
holes in pedestal sides with holes in the base.
Insert bolts into each hole.
6. Carefully tip the base assembly back, place a
lockwasher and thread a nut onto each bolt.
Tighten all pedestal hardware.
7. Replace the pedestal assembly to the upright
position.
8. After properly locating floor protector (fig 1,
page 4) to accomodate minimum stove clear-
ances, place pedestal in position on floor pro-
tector.
9. Carefully position stove body onto base as-
sembly. Angle brackets attached to bottom of
stove must fit inside pedestal assembly. Using
self-tapping screws, attach pedestal base to
stove using two screws on each side.
NOTE: Stove body is HEAVY. Make sure
you have adequate help to lift stove body onto
pedestal and use proper lifting techniques.
10. Attachblowerassembly(#1)to thebottomrear
of stove. Use two scres to attach blower to the
underside of stove and two screws tot attach
blower to pedestal base.
11. Route the power cord away from stove. Do not
allow the powercordtotouchany hot surfaces.
Keep power cord at least 12” from stove sur-
faces.
12. Once stove is positioned, plug power cord into
a grounded 120v outlet.
1. The stove must be placed on solid concrete,
solid masonry, or when installed on a com-
bustible floor, on a listed floor protector, such
as Hy-C or Imperial Model UL 3648BK or
equivalent with 0.8 R-factor. (NOTE: to calcu-
late R-value of alternative materials see page
17). The base must extend at least 18” beyond
the front of the access door, 8” to the sides
of fuel opening, and must extend under and
2 inches beyond either side of the stove pipe
if it is elbowed towards a wall. (See figures 1
& 3 and consult local building codes and fire
protection ordinances). A grouted ceramic
floor tile installed per local building code is
considered a durable equivalent.
LOCATING STOVE
Continued on next page
NOTICE: Vogelzang International Corp. grants no warranty, stated or implied, for the installation or maintenance of
your wood stove and assumes no responsibility of any incidental or consequential damages.
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CAUTION: KEEP FURNISHINGS AND OTHER
COMBUSTIBLE MATERIALS AWAY FORM THE
STOVE AND OUTSIDE MINIMUM CLEARANCES.
CAUTION: REPLACE FIREBRICKS BEFORE
FIRINGWOODSTOVE.POSITION FIREBRICKS
SO NO GAPS REMAIN BETWEEN BRICKS.
LOCATING STOVE …continued
Fig. 1 – TOPVIEW Minimum Clearance Dimensions from Combustible Surfaces
FLOOR
PROTECTOR
DASHED LINES SHOW HORIZONTAL CHIMNEY CONNECTOR
AND ADDITIONAL FLOOR PROTECTOR REQUIRED BENEATH
AND EXTENDING 2” BEYOND EACH SIDE
NON COMBUSTIBLE CONSTRUCTION IN ACCORDANCE WITH NFPA 211
BACKWALL
SIDEWALL
8"min.
17"
41"
16"min.
6"min.23"
15"
min.
12"min
TOP VIEW
35"
CAUTION: (FIRE HAZARD) CARPETING AND
OTHER COMBUSTIBLE MATERIAL SHALL
NOT COVER THE FLOOR PROTECTOR.THESE
MATERIALS MUST REMAIN OUTSIDE OF
COMBUSTIBLE CLEARANCES, SEE FIG. 1 – 3.
2. The stove must have its own flue. DO NOT
CONNECT THIS UNIT TO A CHIMNEY
FLUE SERVING OTHER APPLIANCES.
3. After observing the clearances to combus-
tible materials (figures 1–3), locate your floor
protector accordingly (figure 1) and care-
fully place the stove in your selected location.
Install stove pipe, elbows, and thimble as
required, utilizing either a recently cleaned
and inspected 6” masonry chimney or a 6” i.d.
listed chimney.
4. Use 6” round black stove pipe, not
galvanized stove pipe. Secure pipe sections
with three (3) sheet metal screws in each stove
pipe and/or elbow joint to firmly hold the pipe
sectionstogether. DONOTCONNECTTHIS
STOVETOANYAIRDISTRIBUTIONOR
DUCT SYSTEM.
5. Recheck clearances from the stove,
connector stove pipe, and corner clearances
using the illustrations in figures 1–3 and
your local building codes or fire protection
ordinances.
NOTE:Drywall facedwith brick or stonemust
be considered a combustible surface.
Continued on next page
6. Do Not iNstall this stove iN a mobile
home, maNufactureD home, trailer
or teNt – NO EXCEPTIONS! (HUD Federal
Standard: 24 CFR Ch.XX)
7. The clearances provided are minimum
dimensions determined by Omni Test Labo-
ratories, Inc., the manufacturer’s testing
laboratory. Installation of this stove must
comply with the latest edition of NFPA 211
for reduced clearances and/or your local build-
ing code rulings. Use whichever minimum
dimensions are LARGEST.
Failure to follow these minimum clear-
ance requirements may result in an unsafe
installation and could cause a fire.
8. This stove meets U.S. Test Standard:
UL 1482-1996 and Canadian Test Standard
ULC-S627.
9. Alwayslocate stovetoprovideasourceoffresh
air into the room where the unit is installed.
Failure to do so may result in air starvation of
other fuel burning appliances and the possible
development of hazardous conditions.
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LOCATING STOVE …continued
Fig. 3a – Front View
Minimum Clearance Dimensions
from Combustible Surfaces
Fig. 3b – Side View
Minimum Clearance Dimensions
from Combustible Surfaces
12"
12"
CORNER CLEARANCES
FIREBRICK ASSEMBLY
Firebrick extends the life of your stove and
radiates heat more evenly. Check to see that all
firebricksarein theircorrectpositionsand havenot
become misaligned during shipping or assembly.
If removed for ease of locating stove, firebrick
must be replaced before firing. See diagrams, fig.
4a – 4c, for proper positioning.
CAUTION: NEVER OPERATE STOVE WITH
MISSING OR CRACKED FIRE BRICKS!
Fig.4a– Step 1, Bottom Firebrick Installation
A A C
B
AA
B
Four (4) A-Size
Two (2) B-Size
One (1) C-Size
Fig. 2 – Top View
Minimum Corner Clearances
from Combustible Surfaces
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Fire Brick Dimensions
A-Size: 9”x4½”x1¼”
B-Size: 9”x2¾”x1¼”
C-Size: 9”x3¼”x1¼”
LOCATING STOVE
1. The tapered end of the connector stovepipe fits
into the stove flue collar.
2. Horizontal pipe runs must slope upwards
towards the chimney at least 1/4” per foot of
horizontal run.
3. You must have at least 18 inches of clearance
between any horizontal piping and the ceil-
ing.
4. The pipe cannot extend into the chimney flue
(figure 5).
5. Securepipe/elbowsectionswiththree(3)sheet
metal screws at each joint to make the piping
rigid.
6. It is recommended that no more than two (2)
90 degree bends be used in the stovepipe in-
stallation. The use of more than two 90 degree
bends may decrease the amount of draw and
possiblycausesmoke spillage.Wherepossible,
use only corrugated (nonadjustable) elbows.
These provide a better seal.
7. The connector pipe must not pass through an
attic or roof space, closet, or any concealed
space, or floor, ceiling, wall or combustible
construction. (See Chimney Connector Sys-
tems & Clearances, page 17). A UL 103 HT
Listed (U.S.) or ULC-S629 (CANADA) chim-
ney must be used from the first penetration of
ceiling or wall to the chimney cap. Never use
single wall connector pipe as a chimney - a
house fire could result.
Fig.5 – Stovepipe/Flue Connections
CORRECT WRONG WRONG
NOTE: CONNECTOR PIPE IS NOT INCLUDED.
TO PURCHASE, VISIT YOUR LOCAL HARD-
WARE, HOME OR BUILDING CENTER. SEE
“LOCATINGSTOVE”PAGE 4 FORADDITIONAL
SPECIFICATIONS.
CONNECTOR PIPE INSTALLATION
Fig.4b– Step 2, Side Firebrick Installation Fig.4c– Step 3, Back Firebrick Installation
A A C
B
A A
B
AAB
AAB
A
C
C
A
A A C
B
A A
B
AAB
AAB
Four (4) A-Size
Two (2) B-Size Two (2) A-Size Two (2) C-Size
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VGZ-028 / 030707.1 TR003 HIGHLANDER™ / Page 7
CHIMNEY CONNECTIONS
The stove must be connected to either a ma-
sonry or manufactured metal chimney built and
tested to the specifications listed on the previous
pages.
Chimneys perform two functions:
1). As a means of exhausting smoke and flue
gases which are the result of fuel combustion.
2).Thechimney provides“draft”whichallows
oxygen to be continuously introduced into the
appliance, so that proper combustion is possible.
This stove relies on natural draft to operate.
NOTICE:Alwaysprovideasourceoffreshair
into the room where the stove is located. Failure
to do so may result in air starvation of other fuel
burningappliancesandthepossibledevelopment
of hazardous conditions, fire or death.
Your stove itself does not create draft. Draft is
provided by the chimney. To achieve proper draft
yourchimneymustmeet thethreeminimumheight
requirements detailed in figures 7 – 9.A minimum
of0.05w.c.(measuredinwatercolumn)isrequired
for proper drafting to prevent back puffing, smoke
spillage,andtomaximizeperformance.(Gaugesto
measure draft are readily available at stove stores
and are economical to rent or purchase.)
Factors such as wind, barometric pressure,
trees, terrain and chimney temperature can have
an adverse effect on the draft. The manufacturer
cannot be held responsible for external factors
leading to less than optimal drafting.
Should you have a problem with inadequate
draft, you should contact a licensed heating and
cooling contractor for assistance in solving the
problem.
IMPORTANT Installation Points
1. Size chimney fluetostovecollar.Thisstove
requires a 6” diameter flue.
2. Never connect this unit to a chimney serv-
ing another appliance.
3. The chimney must meet all minimum
height requirements.
4. Never use a chimney to ventilate a cellar
or basement.
5. Contact your local building authority
for approved methods of installation and any
necessary permits and/or inspections.
Fig. 7 - Chimney Construction Through Attic Space
CHIMNEY
FLUE
5/8"TILE
CHIMNEY
LINER
MASONRY
CHIMNEY
THIMBLE
COLLAR
6˝ ROUND
24 ga. BLACK
CONNECTOR
STOVEPIPE
8˝ MIN.
LINER
BELOW
ENTRY
HOLE
MASONRY CHIMNEY
Before using an existing masonry chimney,
clean the chimney, inspect the flue liner and make
any repairsneededto be sure it is safe to use. Make
repairs before attaching the stove. The connec-
tor stove pipe and fittings you will need to con-
nect directly to a masonry chimney are shown in
figure 6.
If the connector stove pipe must go through a
combustiblewallbeforeenteringthemasonrychim-
ney, consult a qualified mason or chimney dealer.
Theinstallationmust conformto localbuildingand
fire codes and latest edition of NFPA 211.
If there is a cleanout opening in the base of the
chimney, close it tightly.
Fig.6 - Masonry Chimney Connection
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Fig. 8 - Chimney Construction Through Roof
Fig. 9 - Chimney Connection to Firebox
Through MasonryWall
CHIMNEY CONNECTIONS continued …
MANUFACTURED CHIMNEY
REFER TO CHIMNEY AND CHIMNEY
CONNECTORMAKER’SINSTRUCTIONSFOR
INSTALLATION AND USE.
Use only 6” diameter listed chimney UL 103
HT(U.S.)orULC-S629(Canada).Chimneymade
to this listing is High Temperature rated to 2100
degrees Fahrenheit. Use chimney from only one
manufacturer. Never mix brands. Carefully follow
the chimney manufacturer’s stated requirements
and clearances. Use the chimney manufacturer’s
attic guards, roof supports, flashing and fire stops
when passing through a ceiling. Use a listed
thimble when passing through a combustible wall.
Do not use makeshift compromises during instal-
lation. Never use a single-wall connection pipe
as a chimney!
When using a pre-existing chimney, have it’s
condition and installation inspected before using.
Make sure that the chimney meets all of the UL
ratingrequirementslisted above. Be awarethat not
all manufactured chimney is of the UL 103 HT
(US) or ULC-S629 (Canada) type.
NOTE:Itisrecommendedthatyoucontactali-
censedheatingandcoolingcontractor(consultyour
local yellow pages) for chimney installation.
Manufacturedchimneywiththeproperrequired
UL listing is available from most home centers,
hardware stores, and HVAC supply stores.
If you have access to the internet, you may
wish to view chimney manufacturers’informa-
tion on-line. See, www.duravent.com, www.
selkirkinc.com, or www.mtlfab.com.
VENTINGTO EXISTING FIREPLACE
In some instances, people desire to convert an
existing fireplace for stove use. Usually, safe con-
nection to an existing masonry chimney requires
more work than using a prefabricated chimney.
The existing fireplace must be closed and sealed at
the damper with high-temperature caulk, ceramic
wool,or furnacecement.Prior to installation,clean
and inspect the existing flue and smoke shelf. In-
stallation should be designed so the system can be
dismantled for periodic cleaning and inspection.
Beforeconversion,makesuretheexistingchimney
Continued on next page
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CHIMNEY CONNECTIONS continued …
Continued on next page
is structurally sound, the chimney incorporates a
flue liner and make sure it is in good condition.
(A flue liner consists of clay tile that protects the
brickworkofachimney.Ifa chimney doesnothave
aliner,oritisdamaged, have it relinedbyaprofes-
sional. DO NOT USE a chimney that is unlined
or damaged!) If you have any question regarding
the condition of the chimney, consult a qualified
licensed contractor, qualified engineer, competent
mason, certified Chimney Sweep, or a knowledg-
able inspector. Consult your insurance company if
you cannot find a qualified expert.
CAUTION:Notallfireplacesaresuitable
for conversion to a wood stove. Check
with a qualified expert.
Many prefabricated fireplaces are of the
“zero-clearance fireplace” category. These consist
of multilayered metal construction. They are de-
signed with enough insulation and/or air cooling
on the base, back and sides so they can be safely
installed in direct contact with combustible floors
and walls.Although many prefabricated fireplaces
carry endorsements from nationally recognized
organizations for use as fireplaces, they have not
been tested for connection to wood stove heaters.
Connecting a stove to such a device will void the
manufacturer’s warranty.
Steel-lined fireplaces are constructed with
1/4” firebox liner, an air chamber in connec-
Donotcreatea hazardinyourhomebyconnecting
in this manner.
FIREPLACE INSTALLATION
Directlyconnectingthestovepipeintotheexist-
ingmasonrychimney(figure10“TypeA”fireplace
conversion) of the fireplace is the only approved
method of installation. This is a complicated and
involved process and to insure safety should only
by done by a qualified installer.
1. Anentryholemust be cut throughthemasonry
and tile liner with minimal damage to the liner.
Atleast8”of linermustremainbelow theentry
position. When locating the stove and stove-
pipe,allminimumclearancesmustbeobserved
from combustible surfaces including mantels,
combustible trimwork, ceilings and walls.
Positioning the center of the stove pipe entry
into the chimney 24” below the ceiling should
insure proper clearance for a 6” stovepipe.
2. Installametal orfireclay(5/8”minimumthick-
ness) thimble. Make sure the thimble is flush
with the inner surface of the chimney liner and
does not protrude into the flue (see figure 4 on
page 6).
3. Secure the thimble with refractory mortar.The
thimble should be surrounded by 8” of solid
unit masonry brickwork or 24” of stone.
4. Install the stovepipe into the thimble as far as
possible without extending past the flue lining
(see figures 4 & 6 on pages 6 & 7).
5. A small airspace (about 1/2”) should remain
between the stovepipe and thimble to allow for
FIG. 10 - Fireplace Conversion
tion with 8” of masonry. These can
be safely used with wood burning
stoves. They contain all the essential
components of a fireplace, firebox,
damper, throat, smoke shelf, and
smoke chamber. Many look identical
to masonry fireplaces and should be
checked carefully before connecting
a stove to them.
Ventingastovedirectlyintoafire-
place does not meet code and should
not be attempted. (This constitutes
connection to another appliance - the
fireplace.) Combustion products will
be deposited and build up in the fire-
box or fireplace. The stove warranty
will be void with such an installation.
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Page 10 / TR003 HIGHLANDER™ VGZ-028 / 030707.1
This stove is designed to burn
WOOD FUEL ONLY!
Hardwood, 16” to 18” should be split and air
dried (seasoned), for 6 months to obtain maximum
burning efficiency.Wood should be stored in a dry,
well ventilated area.
NOTICE: USE SOLIDWOOD MATERIALS ONLY.
DO NOT BURN GARBAGE OR FLAMMABLE
FLUIDS. DO NOT BURN COAL ASTHIS STOVE
ISNOTDESIGNEDTOACCOMMODATETHEAIR
FLOW (DRAFT) NECESSARY TO PROPERLY
BURN COAL OR COAL PRODUCTS. DO NOT
ELEVATE FIRE OR USE GRATES OR AND-
IRONS. BUILD FIRE DIRECTLY ON BOTTOM
OF FIREBOX.
BUILDING A FIRE
1. Open air inlet control fully.
2. Open the feed door and place several wads of
crushed paper in the firebox.
3. Cover the paper with a generous amount of
kindling in a teepee fashion and a few small
pieces of wood.
4. Ignite the paper and leave the door open
slightly. DO NOT LEAVE STOVE UNAT-
TENDEDWITH DOOR OPEN!
CAUTION: HOUSE FIRE HAZARDS
• DO NOT STOREWOOD ON FLOOR PROTEC-
TOR, UNDERNEATH STOVEPIPE OR ANY-
WHEREWITHINMINIMUM CLEARANCESFROM
COMBUSTIBLE SURFACES SPECIFIED FOR
THIS STOVE.
• OVERFIRING MAY CAUSE A HOUSE FIRE.
YOU ARE OVERFIRING IF A UNIT OR CHIMNEY
CONNECTOR GLOWS RED.
OPERATING SAFETY PRECAUTIONS
1. NEVER OVERFIRETHIS STOVE BY BUILD-
ING EXCESSIVELY HOT FIRES AS A HOUSE/
BUILDING FIRE MAY RESULT.YOU ARE OVER-
FIRING THE STOVE IF UNIT OR STOVEPIPE
BEGINSTO GLOW ORTURN RED.
2. NEVER BUILD EXTREMELY LARGE FIRES
IN THIS TYPE OF STOVE AS DAMAGE TO THE
STOVE OR SMOKE LEAKAGE MAY RESULT
3. DO NOT BUILD FIRE TOO CLOSE TO
GLASS.
4. UNIT IS HOT WHILE IN OPERATION. KEEP
CHILDREN,CLOTHING,ANDFURNITUREAWAY.
CONTACT MAY CAUSE SKIN BURNS. DO NOT
TOUCH THE STOVE AFTER FIRING UNTIL IT
HAS COOLED.
5. PROVIDE AIR INTOTHE ROOM FOR PROP-
ER COMBUSTION.
6. INSPECT STOVEPIPE EVERY 60 DAYS.
REPLACE IMMEDIATELY IF STOVEPIPE IS
RUSTING OR LEAKING SMOKE INTO THE
ROOM.
Continued on next page
CHIMNEY CONNECTIONS continued …
expansion of the pipe. Seal this airspace with
high-temperature caulking or ceramic wool.
6. Secure and seal the damper in the closed posi-
tion using high-temp caulking, ceramic wool,
or furnace cement. Also check to see if the
chimney has a cleanout. If it does, make sure it
is closed and sealed as well. A leaky cleanout
will greatly reduce draft efficiency.
If you have any questions regarding venting
your stove, contact the manufacturer or contact
the National Fire Protection Association (NFPA)
and request a copy of the latest editions of NFPA
Standard 211 and NFPA Standard 908. Their ad-
dress is:
Battery March Park, Quincy, MA 02269.
OPERATING INSTRUCTIONS
WARNING: EXPLOSION HAZARD
• NEVER USE CHEMICALS, GASOLINE,
GASOLINE-TYPELANTERNFUEL,KEROSENE,
CHARCOAL LIGHTER FLUID, OR SIMILAR
FLAMMABLE LIQUIDSTO START OR“FRESH-
EN-UP”A FIRE IN THE STOVE.
• KEEP ALL FLAMMABLE LIQUIDS,
ESPECIALLY GASOLINE, OUT OF THE
VICINITY OF THE STOVE— WHETHER IN USE
OR IN STORAGE.
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VGZ-028 / 030707.1 TR003 HIGHLANDER™ / Page 11
OPERATING INSTRUCTIONS
5. Add large pieces of wood as the fire progresses
being careful not to overload. (Do not fill fire-
boxbeyondfirebrickarea.)Anidealcoalbedof
1 –2” should be established t achieve optimum
performance.
6. This unit is designed to function most effec-
tively when air is allowed to circulate to all
areas of the firebox. An idea; rake a slight (1˝
to 2˝ wide) trough in the center of the coal bed
from front to back prior to loading the fuel.
7. Once fuel has been loaded, close the door and
fully open air inlet control until fire is well
established (approximately 10 minutes) being
careful not to overfire.
8. Re-adjust the air inlet control to desired burn
rate. (If excessive smoke fills the firebox, open
air inlet control slightly until flames resume
and wood is sufficiently ignited.) The basic
rule of thumb is “closed - low,” “half way open
- medium” and “fully open - high.”
ADDING FUEL
Add small amounts of fuel each hour or so
instead of piling large quantities of fuel at one
time.Thiswillinsure a more completecombustion
process and less buildup of tars, soot, or creosote
will occur in the chimney.
1. When refueling, adjust air inlet control to the
fullyopen position.Whenfire brightens,slowly
and carefully open the door. This procedure
willpreventgasesfromignitingcausingsmoke
and flame spillage.
2. Add fuel being careful not to overload or over-
fire the stove.
3. Whenadding fuelbecarefulnot to smotherthe
fire. Do not build fires against glass on models
with glass door.
3. Close the feed door and secure tightly.
4. Adjust the air inlet control as described
above.
5. Empty ashes regularly. Do not allow ashes
to pile up (see Safety Instructions #11 on
page 2.)
6. Properly dispose of hot ashes (see Safety
Instructions, item #11 on page 2.)
7. Do not overfire the stove.
CAUTION: DO NOT OVERFIRE APPLIANCE.
YOU ARE OVERFIRING IF THE CHIMNEY
CONNECTORSORSTOVEGLOWSRED.CLOSE
THE DOOR AND SHUT DAMPER IMMEDIATELY
TO REDUCE THE AIR SUPPLY TO THE FIRE.
THISWILL SLOW DOWNTHE FIRE.
CAUTION: SLOW BURNING FIRES AND
EXTENDED USE MAY CAUSE EXCESSIVE
CREOSOTE BUILDUP. IGNITION OF CREO-
SOTE BUILDUP OR OVERFIRING MAY CAUSE
A CHIMNEY FIRE. CHIMNEY FIRES BURN
EXTREMELY HOT AND MAY IGNITE
SURROUNDING MATERIALS. IN CASE OF A
CHIMNEY FIRE CALLTHE FIRE DEPARTMENT
IMMEDIATELY.
OPERATINGTIPS
Preventing Creosote Buildup
1. Burn with air control open for several minutes
at numerous intervals throughout the day dur-
ing the heating season, being careful not to
over-fire the unit.
2. Burn stove with air inlet control wide open
for several minutes every time you apply
fresh wood. This allows wood to achieve the
charcoal stage faster and burns wood vapors
which might otherwise be deposited within the
heating system.
3. BURN ONLY SEASONED WOOD. Avoid
burning wet or green wood. Seasoned wood
has been dried for at least one year.
4. A small fire is preferable to a large smoldering
onethatcandepositcreosotewithintheheating
system.
5. Establish a routine for the handling of fuel,
wood burner and firing technique. Check daily
for creosote build-up until experience shows
how often you need to clean for safe operation.
Be aware that the hotter the fire, the less creo-
sote is deposited and weekly cleanings may be
necessaryinmildweathereventhough monthly
cleanings may be enough in colder months.
WARNING: IN CASE OF CHIMNEY FIRE
(1) CLOSE AIR INLET CONTROL (2) GET OUT
OF THE HOUSE (3) CALL THE FIRE DEPART-
MENT.
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Page 12 / TR003 HIGHLANDER™ VGZ-028 / 030707.1
SERVICE HINTS
CHIMNEY DRAFT
Draft is a function of the chimney, not the
stove — do not expect the stove to draw. Smoke
spillageintothehouseorexcessbuildupofconden-
sation or creosote in the chimney are warnings that
the chimney is NOT functioning properly. Correct
the problem before using the stove. Following are
some possible causes for improper draft.
1. The connector stovepipe may be pushed
into the chimney too far, stopping the draft.
2. If the chimney is operating too cool, water
will condense in the chimney and run back into the
stove. Creosote formation will be rapid and may
block the chimney. Operate the stove at a fire level
high enough to keep the chimney warm preventing
this condensation.
3. If the fire burns well but sometimes creates
excessive smoke or burns slowly, it may be caused
by the chimney top being lower than another part
of the house or a nearby tree. The wind blowing
overahouseor tree,fallson topof thechimneylike
water over a dam, beating down the smoke. The
top of the chimney should be at least three (3) feet
above the roof and be at least two (2) feet higher
than any point of the roof within ten (10) feet.
NOTE: A DRAFT READING OF 0.05 TO 0.06
W.C. (WATER COLUMN) IS SUGGESTED FOR
PROPER BURNING OFTHIS STOVE.
GLASS CARE
The following usage and safety tips should be
observed:
1. Inspect the glass regularly for cracks and
breaks. If you detect a crack or break, extin-
guish the fire immediately and contact the
manufacturer for a replacement.
2. Do not slam the door or otherwise impact the
glass.When closing doors, make sure that logs
or other objects do not protrude to impact the
glass.
3. Do not build fires against (or that might fall
against) the glass.
4. Do not clean the glass with materials that
may scratch (or otherwise damage) the glass.
Scratches on the glass can develop into cracks
or breaks during operation.
5. Never attempt to clean the glass while the unit
is hot. If deposits are not very heavy, normal
glass cleaners are adequate using a soft, non-
abrasive cleaning pad. Heavier deposits may
be removed with oven cleaners.
6. Never put substances which can ignite explo-
sively in the unit. Even small explosions in
confined areas can blow out the glass.
Gasket and Glass cleaning products are avail-
able at local retail home centers. Manufacturers
of cleaning products include, A.W. Perkins Co.
(www.awperkins.com)orRutlandProducts(www.
rutland.com).
GLASS REPLACEMENT
CAUTION: REPLACE GLASS ONLY WITH 5MM
HIGHTEMPERATURECERAMICGLASSOFTHE
PROPER SIZE.DONOTUSETEMPEREDGLASS
OR DOUBLETHICKNESS WINDOW GLASS!
Glass Replacement Procedure:
1. Ensure appliance is not in operation and is
thoroughly cooled.
2. Remove screw and glass clip. (See parts list
and diagram.)
3. Lift glass out from glass clip.
4. Remove old gasket and clean glass.
5. Replace new gasket starting at the bottom of
glassworkingalongedges,beingsuretocenter
gasket channel on glass.
6. Trim to length and butt ends together.
7. Replace glass into door, being sure not to over-
tighten screw and clip.
After extensive use, the gasket material which
provides glass and door seal may lose it’s resil-
iency and will need to be replaced. Inspect glass
and door gaskets periodically to ensure proper
seal; if gaskets become frayed or worn, replace
immediately.
Continued on next page
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VGZ-028 / 030707.1 TR003 HIGHLANDER™ / Page 13
CHIMNEY MAINTENANCE
CREOSOTE – Formation and Removal
When wood is burned slowly, it produces tar
and other organic vapors which combine with
expelled moisture to form creosote. The creosote
vapors condense in the relatively cool chimney
flue of a slow-burning fire. As a result, creosote
residue accumulates on the flue lining. If ignited,
this creosote creates an extremely hot fire which
may ignite surrounding materials resulting in a
building fire.
The chimney connector and chimney should
be inspected (at least) twice a month during the
heating season to determine if a creosote buildup
has occurred.
If creosote has accumulated, it should be
removed. Failure to remove creosote may result
in ignition and may cause a house/building fire.
Creosote may be removed using a chimney brush
or other commonly available materials from your
local hardware retailer.
Chimney fires burn very hot. If the unit or
chimney connector should glow red, reduce the
fireby closingtheinletaircontrolandimmediately
call the fire department.
Door Gasket Replacement Procedure:
1. Ensure appliance is not in operation and is
thoroughly cooled.
2. Remove old door gasket and clean channel.
3. Usinganapproved, hightemperaturegasketce-
ment, apply a thin coat in bottom of channel.
4. Starting at hinge side of door, work gasket into
channel around door unit, end butt and trim to
length.
5. Close door and allow three to four hours for
cement to set before firing appliance.
SERVICE HINTS continued . . .
CAUTION: A CHIMNEY FIRE MAY CAUSE IGNI-
TION OF WALL STUDS OR RAFTERS WHICH
WERE ASSUMED TO BE A SAFE DISTANCE
FROM THE CHIMNEY. IF A CHIMNEY FIRE
HAS OCCURRED, HAVE YOUR CHIMNEY IN-
SPECTED BY A QUALIFIED EXPERT BEFORE
USING AGAIN.
Afireinthefireboxmaybesmotheredbypour-
ing a large quantity of coarse salt, baking soda, or
cool ashes on top of the fire.
Continued in next column
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Page 14 / TR003 HIGHLANDER™ VGZ-028 / 030707.1
PARTS -TR003 HIGHLANDER HIGH-EFFICIENCY STOVE
When ordering missing or replacement parts, always give the Model Number of the stove,
Part Number, and Part Description. Use the illustrations and part lists provided to identify parts.
Part No. Description Qty. Part No. Description Qty.
14 Fire Brick, A-size (9”x4-1/2”x1-1/4”) ............ 16
15 Fire Brick, B-size (9”x2-3/4”x1-1/4”) ............. 3
16 Fire Brick, C-size (9”x3-1/4”x1-1/4”)............. 2
17 “Z” Bar, Baffle Support ................................. 1
18 Door Assembly (complete)........................ 1
19 Handle Assembly (complete).................... 1
20 Door Frame............................................... 1
21 Door Glass................................................ 1
22 Gasket, Glass ........................................... 1
23 Retainer, Glass ......................................... 1
24 Screws, Glass Retainer............................. 8
25 Gasket, Door............................................. 1
26 Hinge Pin ................................................. 2
27 Hardware Pack (not shown) ......................... 1
1 Blower Assembly.......................................... 1
2 Pedestal Back............................................... 1
3 Pedestal Side................................................ 2
4 Pedestal Front............................................... 1
5 Pedestal Base............................................... 1
6 Nickle Trim, Hearth ....................................... 1
7 Nickle Trim, Top Plate ................................... 1
8 Handle, Slide Draft Spring............................ 1
9 Air Tube, Front .............................................. 1
10 Air Tube, Middle............................................ 1
11 Air Tube, Rear............................................... 1
12 Retainer Pins, Air Tube ................................ 3
13 Ceramic Fiber Pad........................................ 1
17
13
9 (12)
10 (12)
1
2
87
6
11 (12)
14, 15, 16
19
18
14
3
45
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VGZ-028 / 030707.1 TR003 HIGHLANDER™ / Page 15
PARTS -TR003 HIGHLANDER HIGH-EFFICIENCY STOVE
When ordering missing or replacement parts, always give the Model Number of the stove, Part
Number, and Part Description. Use the illustrations and part lists provided to identify parts.
Part No. Description Qty.
18 Door Assembly (complete)........................ 1
19 Handle Assembly (complete).................... 1
20 Door Frame............................................... 1
21 Door Glass................................................ 1
22 Gasket, Glass ........................................... 1
23 Retainer, Glass ......................................... 1
24 Screws, Glass Retainer............................. 8
25 Gasket, Door............................................. 1
26 Hinge Pin ................................................. 2
20 21
22 23
25
26
24
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Page 16 / TR003 HIGHLANDER™ VGZ-028 / 030707.1
WIRING DIAGRAM - HIGHLANDER BLOWER ASSEMBLY
When ordering missing or replacement parts, always give the Model Number of the stove,
Part Number, and Part Description. Use the illustrations and part lists provided to identify parts.
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VGZ-028 / 030707.1 TR003 HIGHLANDER™ / Page 17
FLOOR PROTECTOR MATERIAL CALCULATIONS
This stove has been tested for and must be installed on a floor protector with the proper Thermal
Resistance or R-value as stated in the installation instructions on page 3, “Locating Stove” step 1, of
this manual. If the floor protector materials listed in the instructions are not available, materials with
an equivalent R-value may be substituted.
Alternate materials may be rated with C-factor (Thermal Conductance) or k-factor (Thermal
Conductivity) ratings which must be converted to R-value to determine if the alternate material meets
the tested requirements. The following instructions provide the proper information and formulas for
conversion to R-value.
To determine if alternate materials are acceptable follow this sequence.
1. Convert material specifications to R-value:
a. R-value given — no conversion necessary
b. k-factor is given with a required thickness (T) in inches:
R = 1/k x T
c. C-factor is given: R = 1/C
2. Determine the R-value of proposed alternate floor protector:
a. Use formulas in step 1 above to calculate R-value of proposed material(s).
b. For multiple layers, add R-values of each layer to determine overall R-value.
3. If the overall R-value of the floor protector system is equal to or greater than the floor protector
specifications given, the alternate is acceptable.
Definitions:
Thermal conductance (C) = BTU =W
(hr)(ft2)(°F) (m2)(°K)
Thermal conductivity (k) = (Btu)(inch) =W =Btu
(hr)(ft2)(°F) (m)(°K) (hr)(ft)(°F)
Thermal resistance (R) = (ft2)(hr)(°F) = (m2)(°K)
Btu W
Example:
The specs of floor protector material should be 3/4-inch thick material with a k-factor of 0.84.
The proposed alternative material is 4” brick with a C-factor of 1.25 over 1/8-inch mineral board
with a k-factor of 0.29.
Step 1: Convert specs to R-value.
R = 1/k x T = 1/0.84 x 0.75 = 0.893 System must have a R-value of 0.893 = Rspecs
Step 2: Calculate R-value of individual components
4” Brick with C-factor = 1.25. R = 1/C = 1/1.25 = 0.80 = Rbrick
1/8-inch (0.125”) mineral board with k-factor = 0.29. R = 1/0.29 x 0.125 = 0.431 = Rmin.brd.
Step 3: Add R-values of components to get total R-value of system
Rbrick + Rmin.brd = 0.80 + 0.431 = 1.231 = Rsystem
Step 4: Compare Rsystem to Rspecs
Rsystem = 1.231 is larger than Rspecs of 0.893. System R-value exceeds the required
specifications and therefore is an acceptable alternative.
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Page 18 / TR003 HIGHLANDER™ VGZ-028 / 030707.1
A. Brick Masonry
Minimum 3.5-inch thick brick masonry all framed
into combustible wall with a minimum of 2-inch brick
separation from clay liner to combustibles.The fireclay
liner shall run from outer surface of brick wall to, but
not beyond, the inner surface of chimney flue liner and
shall be firmly cemented in place.
B. Insulated Sleeve
Solid-insulated, listed factory-built chimney length of
the same inside diameter as the chimney connector and
having 1-inch or more of insulation with a minimum
9-inch air space between the outer wall of the chimney
length and combustibles.
C. Ventilated Thimble
Sheet steel chimney connector, minimum 24 gauge in
thickness, with a ventilated thimble, minimum 24 gauge
in thickness, having two 1-inch air channels, separated
from combustibles by a minimum of 6-inch of glass
fiber insulation. Opening shall be covered, and thimble
supportedwith a sheetsteel support,minimum24gauge
in thickness.
D. Chimney Section Pass-through
Solid insulated, listed factory-built chimney length with
an inside diameter 2-inch larger than the chimney con-
nector and having 1-inch or more of insulation, serving
as a pass-through for a single wall sheet steel chimney
connector of minimum 24 gauge thickness, with a
minimum 2-inch air space between the outer wall of
chimney section and combustibles. Minimum length of
chimneysectionshallbe12-inchchimneysectionspaced
1-inch away from connector using sheet steel support
plates on both ends of chimney section. Opening shall
be covered, and chimney section supported on both
sides with sheet steel support securely fastened to wall
surfaces of minimum 24 gauge thickness. Fasteners
used to secure chimney section shall not penetrate
chimney flue liner.
CHIMNEY CONNECTOR SYSTEMS & CLEARANCES
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VGZ-028 / 030707.1 TR003 HIGHLANDER™ / Page 19
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Page 20 / TR003 HIGHLANDER™ VGZ-028 / 030707.1
Vogelzang International Corporation
400 West 17th Street
Holland, Michigan 49423
www.vogelzang.com
Phone: [phone]
Fax: [phone]
COMPANYTESTIMONY:
“FOR GOD SO LOVED THE WORLD THAT HE GAVE HIS ONLY BEGOTTEN SON, THAT WHOEVER
BELIEVES IN HIM SHALL NOT PERISH BUT HAVE ETERNAL LIFE”
John 3:16
MADE IN CHINA
ThisVogelzang heating appliance is safe when installed properly and will provide you with years of
service. However, always exercise good judgement when you are using this stove.You are dealing with
FIRE! Fire is inherently dangerous and must be treated with respect. Stay warm and in good health!
Respectfully yours,
SteveVogelzang
Proprietor
DO NOT USETHIS STOVE IN A
MOBILE HOME, MANUFACTURED HOME,
TRAILER ORTENT — NO EXCEPTIONS!
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