Volkswagen Passat 1995 Operating instructions

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4 Spd. Automatic Transmission 096
00 - General, Technical data
Transmission identification
Code letters, model/engine applications, ratios, equipment
Capacities
Repair instructions
01 - On Board Diagnostic (OBD)
On Board Diagnostic (OBD), general information
Technical data
On Board Diagnostic (OBD) program - Guide
Electronic component locations
On Board Diagnostic (OBD) program
VAG 1551 Scan Tool (ST), connecting and selecting functions
List ofselectable functions
Diagnostic Trouble Code (DTC) Memory, checking
Diagnostic Trouble Code (DTC) table
Diagnostic Trouble Code (DTC) Memory, erasing
Basic setting, initiating
Reading measured value block
Transmission electrical testing
Electrical testing on Transmission Control Module (TCM) with 38-
pin connector
Test table
Electrical testing on Transmission Control Module (TCM) with 68-
pin connector
Test table
32 - Torque converter
Torque converter
Torque converter, identifying
Torque converter, draining
Torque converter oil seal, removing and installing
37 - Automatic Transmission - Controls, Housing
Shift mechanism, servicing
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Shift mechanism, checking
Selector lever cable, checking and adjusting
Ignition lock, checking
Shift mechanism, disassembling and assembling
Selector lever, disassembling and assembling
Locking cable, removing and installing
Locking cable, adjusting
Transmission, checking
Shift points, checking
Stall speed, checking
Main pressure, checking
Transmission, removing and installing
ATF level
ATF level, checking
ATF, topping up
Gear selector elements
Transmission, disassembling and assembling
ATF cooler and ATF filler tube, removing and installing
Planetarygearboxdisassemblyand assembly, overview
I - ATF pump to support tube, removing and installing
II - Reverse gear clutch -K2- to large sun gear, removing and
installing
III - Free wheel and reverse gear brake -B1-, removing and
installing
IV - Planet carrier and input gear, removing and installing
Planetarygearbox, disassembling and assembling
Planetarygearboxadjustments, overview
Planet carrier, adjusting
Reverse gear brake -B1-, adjusting
Clutch playbetween -K1- and -K2-, adjusting
2nd and 4th gear brake -B2-, adjusting
38 - Automatic Transmission - Gears, Hydraulic controls
ATF pump, disassembling and assembling
Free wheel with -B1- piston, disassembling and assembling
1st to 3rd gear clutch -K1- with turbine shaft, disassembling
and assembling
Reverse gear clutch -K2-, disassembling and assembling
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4th gear clutch -K3- with pump shaft, disassembling and
assembling
Valve body, removing and installing
Valve bodyconductor strip with transmission fluid temperature
sensor, removing and installing
Parking lock, disassembling and assembling
39 - Final drive, Differential
Oil in final drive, checking
Drive flange oil seal, removing and installing
Final drive, disassembling and assembling
Repair overview
Input gear, removing and installing
Drive pinion, removing and installing
Differential, removing and installing
Differential, disassembling and assembling
Final drive, adjusting
Adjustment overview
Adjustments to be completed after replacing individual components
Drive pinion, adjusting
Input gear, adjusting
Differential, adjusting
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00-1
Transmission identification
The 4-speed automatic transmission 096 is
installed in the Passat beginning in the 1995
model year.
It may be installed in combination with either a 4-
cylinder or a 6-cylinder engine. Applications
page 00-3 .
The transmission is identified by type (096), code
letters and date of manufacture.
Location on transmission
Code letters (arrow -1-)
Automatic transmission 096 (-arrow 2-)
Automatic transmission 096 (-2-)
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Transmission identification
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00-2
Transmission code letters anddate of
manufacture (arrow -1-)
The code letters of the transmission are also listed on
the vehicle data plates.
Example: CFF 03 01 4
II I I
II I I
Transmission
code letters Day Month Year
Date (e.g. 3 Jan.,1994)
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Transmission identification
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00-3
Code letters, model/engine applications, ratios, equipment
Automatic transmission 096
Transmission Code letters CFF CNK
Manufactured from:
to: 01.93
08.93
Torque converter Code letters QCCR QACA
Valve body Code letters QBA QBA
Manufactured from:
to: 10.93
10.93
Number of plates Inner Outer Inner Outer Inner Outer
Clutch -K1- 5555
Clutch -K2- 5555
Clutch -K3- 6554
Brake -B1- 5555
Brake -B2- 6767
Application Model Passat 1995 Passat 1995
Engine 2.8 liter - 128 kW
(172 hp)
2.0 ltr. - 85 kW
(115 hp)
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Code letters, model/engine applications, ratios, equipment
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00-4
Transmission Code letters CFF CNK
Ratios 1st gear 2.714 :1 2.714 :1
2nd gear 1.441 :1 1.441 :1
3rd gear 1.000 :1 1.000 :1
4th gear 0.743 :1 0.743 :1
Reverse gear 2.884 :1 2.884 :1
Intermediate drive No. of teeth Input gear 62 62
Output gear 61 61
Ratio 0.984 0.984
Final drive No. of teeth Drive pinion 20 18
Final drive gear 74 76
Ratio 3.700 :1 4.222 :1
Drive shaft Flange diameter - mm 100 star-shape
ATF cooler Equipment Pressure-side 6-row Pressure-side 6-row
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Code letters, model/engine applications, ratios, equipment
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00-5
Capacities
Planetary gearbox
Capacities Planetary
gearbox Automatic transmission
Initial filling 5.6 liters
(5.9 US qt.)
096
Oil change approx. 3.0
liters
(3.2 US qt.)
Lubricant ATF Dexron
Final drive
Capacities Final drive Automatic
transmission
Initial filling 0.75 liter
(0.79 US
qt.)
096
Oil change Filled for life
No change
Lubricant Gear oil
SAE75
W90
(synthetic
oil)
Note:
Gear oil SAE 75 W90 (synthetic oil) is available
as follows:
0.5 liter container - Part No. G 052 145 A1
1.0 liter container - Part No. G 052 145 A2
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Capacities
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