Vollrath Ftg9016 User manual

Item No. 2350101-1 en Rev 10/15

ENGLISH

Operator’s Manual

MEDIUM DUTY CAYENNE®GAS FLAT TOP GRIDDLE

Thank you for purchasing this Vollrath equipment. Before operating the equipment, read and familiarize yourself with the following operating

and safety instructions. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. Save the original box and packaging. Use this

packaging to ship the equipment if repairs are needed.

Item Model Description BTU/hr Gas Type Control Type

40718 FTG9012 Gas Flat Top Griddle 12” 28,000 Natural Gas or Propane* Manual

40719 FTG9016 Gas Flat Top Griddle 18” 28,000 Natural Gas or Propane* Manual

40720 FTG9024 Gas Flat Top Griddle 24” 56,000 Natural Gas or Propane* Manual

40721 FTG9036 Gas Flat Top Griddle 36” 84,000 Natural Gas or Propane* Manual

40839 FTG9048 Gas Flat Top Griddle 48” 112,000 Natural Gas or Propane* Manual

40840 FTG9060 Gas Flat Top Griddle 60” 140,000 Natural Gas or Propane* Manual

40722 FTA1024 Gas Flat Top Griddle 24” 56,000 Natural Gas or Propane* Thermostatic

40723 FTA1036 Gas Flat Top Griddle 36” 84,000 Natural Gas or Propane* Thermostatic

*Shipped setup for Natural Gas and includes a kit for conversion to Propane Gas.

OperatOr’sManual

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FOR YOUR SAFETY

Do not store or use gasoline or other ammable vapors or

liquids in the vicinity of this or any other appliance.

WARNING

Improper installation, adjustment, alteration, service

or maintenance can cause property damage, injury or

death. Read the installation, operating and maintenance

instructions thoroughly before installing or servicing this

equipment.

WARNING

FIRE, INJURY or DEATH HAZARD

Have this equipment installed by a qualied installer in

accordance with all federal, state and local codes. Failure to

install this equipment properly can result in injury or death.

WARNING

FIRE, INJURY or DEATH HAZARD

This appliance must be installed and adjusted by a qualied

technician in accordance with all federal, state and local

codes. Failure to install, adjust or maintain this equipment

properly can result in property damage, injury or death.

WARNING

FIRE HAZARD

Do not install or use without 4” legs. Use of this equipment

without legs can cause the appliance to overheat and cause

a re.

WARNING

FIRE, INJURY or DEATH HAZARD

This appliance is for use in non-combustible locations only.

WARNING

FIRE and INJURY OR DEATH HAZARD

Injuries or death can occur if this equipment is not used

properly. To reduce risk of injury or death:



Keep the appliance area free and clear from combustibles



Do not obstruct the ow of combustion and ventilation air



Do not spray controls or the outside of the appliance with liquids

or cleaning agents



Let hot appliance cool before cleaning or moving



The appliance should only be used in a at, level position



Do not operate unattended

Safety PrecautionS

To ensure safe operation, read the following statements and

understand their meaning. Please read carefully.

WARNING

Warning is used to indicate the presence of a hazard that can cause

severe personal injury, death, or substantial property damage if the

warning is ignored.

CAUTION

Caution is used to indicate the presence of a hazard that will or can

cause minor personal injury or property damage if the caution is

ignored.

NOTE

Note is used to notify people of installation, operation, or

maintenance information that is important but not hazard-related.

For Your Safety!

These precautions should be followed at all times. Failure to follow

these precautions could result in injury to yourself and others.

function and PurPoSe

This equipment is intended to be used for grilling foods in commercial

foodservice operations only. It is not intended for household, industrial or

laboratory use.

unPacking the equiPment

When no longer needed, dispose of all packaging and materials in an

environmentally responsible manner.

1. Remove all packing material and tape, as well as any protective plastic

from the equipment.

2. Use caution and assistance from others in lifting and moving this

equipment.

3. Clean any glue residue left over from the plastic or tape.

4. Place the equipment in the desired position and height.

5. Install the four (4) legs (A) and feet (B) onto the equipment. See Figure 1.

6. Before using this equipment it must be cleaned and dried thoroughly.

initial SetuP

NOTE: It is vital that the purchaser of this equipment post in a prominent

location instructions to be followed in the event that the user smells gas.

This information shall be obtained by consulting the local gas supplier. The

purchaser of this equipment must post in a prominent location

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OperatOr’sManual

The installation of this appliance must conform with local codes,

or in the absence of local codes, with the National Fuel Gas Code,

International Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas

and Propane Installation Code, CSA B149.1, as applicable.

The appliance and its individual shutoff valve must be disconnected from

the gas supply piping system during any pressure testing of that system

at test pressures in excess of ½ psi (3.5 kPa).

The appliance must be isolated from the gas supply piping system by

closing its individual manual shutoff valve during any pressure testing

of the gas supply piping system at test pressures equal to or less than

½ psi (3.5 kPa).

Clearance and positioning around the appliance: This appliance

must be installed adjacent to non-combustible surfaces only with a minimum

spacing of 6” from all sides. This appliance must be a minimum distance of

6” from another appliance. The appliance must have the supplied 4” legs

installed and be placed on a non-combustible surface.

Air supply and ventilation: The area in front and around the appliances

must be kept clear to avoid any obstruction of the ow of combustion and

ventilation air. Adequate clearance must be maintained at all times in front of

and at the sides of the appliance for servicing and proper ventilation.

Orice sizing: Equipment is manufactured for 1000 BTU per cubic feet

heat value of natural gas. Installer is responsible for correct orice sizing.

Refer to the International Fuel Gas Code for proper orice sizing.

Pressure regulator: All commercial cooking equipment must have

a pressure regulator on the incoming service line for safe and efcient

operation. The regulator provided for this appliance is adaptable for both

Natural gas and LP gas. A conversion kit with separate instructions is

included explaining this procedure in detail.

Regulator information: ¾” NPT inlet and outlet; factory adjusted for 4” w.c.

Natural Gas standard and may be converted by qualied personnel to be

used for Propane at 10” w.c.

Vent

Tee

Nipple of

any legth

Cap

To gas supply if branch

connects to appliance

or to appliance if branch

connects to gas supply

Connection Diagram

Supplied

regulator

Prior to connecting the regulator, check the incoming line pressure. The

regulator can only withstand a maximum pressure of ½ PSI (14” w.c.).

If the line pressure is beyond this limit, a step down regulator before the

regulator provided will be required. The arrow forged into the bottom of the

regulator body shows gas ow direction, and should point downstream to the

appliance.

Gas conversion: Conversion from Natural Gas to Liquid Propane (LP) or

vice versa may only be performed by a qualied technician or service agent

per the International Fuel Gas Code.

NOTE: Refer to the International Fuel Gas Code for proper orice sizing.

NOTE: The orice size is marked on the orice/spud.

Gas connection: The appliance comes tted with a ¾” N.P.T male adapter

for connection to the pressure regulator.

Maintenance: A qualied service company should check the unit for safe

and efcient operation on an annual basis. Contact the factory representative

or local service company to perform maintenance and repairs.

Gas piping : Gas piping shall be of such size and so installed as to provide

a supply of gas sufcient to meet the full gas input of the appliance. If the

appliance is to be connected to existing piping, it shall be checked to determine

if it has adequate capacity. Joint compound (pipe dope) shall be used sparingly

and only on the male threads of the pipe joints. Such compounds must be

resistant to the action of LP gases.

CAUTION

Any loose dirt or metal particles, which are allowed to enter the gas lines

on this appliance, will damage the valve and affect its operation. When

installing this appliance, all pipe and ttings must be free from any internal

contaminates. It is recommended that a sediment trap be installed in-line

before the regulator.

Manual shut off valve: A manual shut off valve should be installed in an

accessible location within 6 ft. (1.8 m) of the appliance.

Checking for gas leaks: Using a gas leak detector or a leak detection

solution is recommended for locating gas leaks. Matches, candle ame or

other sources of ignition shall not be used for this purpose. Check entire piping

system for leaks.

Exhaust canopy: Cooking appliances inherently create a good deal of heat

and smoke and should be installed under an efcient exhaust hood with ame

proof lters. A vertical distance of not less than 4 ft. (1.2m) shall be provided

between the top of the appliance and lters or any other combustible material.

WARNING

FIRE DEATH HAZARD

If you smell gas follow the instructions provided by the gas

supplier.

Do not touch any electrical switch; do not try to light the

burner; do not use a telephone within close proximity.

Lighting the pilot: The manifold units are equipped with standing pilots, and

each should be lit immediately after the gas is supplied to the appliance.

1. Before attempting to light pilots, turn off the main gas valve to the appliance

and wait 5 minutes to clear the gas.

2. Turn off all gas control knobs (E). See Figure 1.

3. Turn on control valve and light all pilots.

4. The pilot burner must be lit at the end of the tube. Hold an ignition source

through the pilot light hole (D) in the front panel at the pilot tube. When the

ame is established remove ignition source.

5. To shut down the appliance turn off the main gas valve to the appliance.

NOTE: Smoke appearing on initial use of the appliance is normal. This is as a

result of the rust preventative coating burning off. Allow the appliance to ‘burn

in’ for at least 15 minutes before the rst use.

Pilot ame regulation: The pilot ame on the appliance has been factory

adjusted. When adjustment is necessary, adjust the pilot ames as small as

possible, but high enough to light the burner immediately when burner valve

is turned to the ‘High’ setting. Access to the pilot ame adjustment screw is

obtained by removing the front panel.

Burner adjustment: Remove the front panel to gain access. Turn burner

valve knob to ‘High’ position. Slowly decrease mixing ring aperture to give a

soft blue ame having luminous tips, then slowly increase opening to a point

where the yellow tips disappear and a stable blue ame is obtained.

OperatOr’sManual

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featureS and controlS

Figure 1. Features and Controls.

LEG. Supports the equipment.

ADJUSTABLE FEET. Used to adjust the level of the equipment.

DRIP TRAY. A tray that collects grease and oil. This tray can be removed

for cleaning.

PILOT LIGHT ACCESS HOLE. Allows access to the pilot light.

GAS CONTROL KNOB. Used to set or adjust the temperature of the

grilling surface.

GRIDDLE PLATE. Cooking surface.

oPeration

WARNING

FIRE, INJURY or DEATH HAZARD

Contact a qualied technician or service agent for any

adjustments, maintenance or repairs.. This appliance is not

user serviceable.

WARNING

BURN HAZARD

Hot liquids and steam can burn skin. Never pour any liquid

other than oil to be used for cooking on to hot surfaces.

WARNING

FIRE HAZARD

If you smell gas follow the instructions provided by the

gas supplier. Do not touch any electrical switch; do not

try to light the burner; do not use a telephone within close

proximity.

WARNING

BURN HAZARD

Ensure that the griddle plate has cooled down before

touching by hand.

Startup:

First Use:

Before initial use turn the thermostatic control(s) (E) to the maximum

setting. Allow to heat and burn-in for approximately 30-minutes. You may

notice smoking during this initial burn-in; this is normal.

Season the griddle surface: (rst use and after weekly cleaning)

Allow the unit to cool or heat to a warming temperature of approximately

200°F. Rub cooking oil, shortening, beef suet, or the like on the griddle

surface with a clean cloth. Heat the griddle to 350 – 400 °F and allow

it to operate for approximately 30 minutes. Then turn the temperature

dial down to approximately 200°F and allow the surface to cool to the

set temperature. Remove any excess oil and wipe clean. Repeat the

process; oil, heat for 30 minutes, cool, and wipe clean.

Daily:

Preheat the unit to desired cooking temperature. Prior to cooking, lightly

oil and wipe the surface clean to remove any contaminants that may have

accumulated or seeped from the surface and/or perimeter since last use

and to assure a clean non-stick cooking surface.

cleaning

To maintain the appearance and increase the service life, clean your

equipment daily.

NOTE:

Do not clean the equipment with steel wool.

Daily

After each day, with the griddle hot (~300F), rub the griddle clean with

a grill brush or grill brick. Do not use cleaning chemicals or soaps as

these can be absorbed by the surface and/or seep into the perimeter

of the griddle and affect the avor of the food. If necessary, use only

clean water, oil, and/or a food grade degreaser for the cleaning process.

Remove and empty the grease container, clean the grease trough and

exterior of the unit. Allow the unit to cool and apply a thin coating of

cooking oil if necessary to prevent corrosion.

Weekly

Perform the daily cleaning process. Allow the griddle to cool completely

and thoroughly clean the griddle plate with a food grade degreaser. Do

not use cleaning chemicals or soaps as these can be absorbed by the

surface and/or seep into the perimeter of the griddle and affect the avor

of the food. Season the griddle per the instructions in the Startup section.

Do not allow the griddle to remain unseasoned or without a thin coating of

cooking oil to prevent corrosion.

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OperatOr’sManual

noteS

www.vollrath.com

The Vollrath Company, L.L.C.

1236 North 18th Street

Sheboygan, WI 53081-3201

U.S.A.

Main Tel: 800.628.0830

Fax: 800.752.5620

Technical Services: 800.628.0832

Canada Service: 800.695.8560

Item No. 2350101-1 en Rev 10/15

Service and rePair

There are no user serviceable parts within this appliance. To avoid serious injury or damage, never attempt to repair the Griddle yourself. Do not send units

directly to The Vollrath Company, LLC. Please contact Vollrath Technical Service from the list below.

VOLLRATH Technical Service • 1-800-628-0832

• Email: [email protected]

When contacting Vollrath Technical Service, please be ready with the item number, model number (if applicable), serial number, and proof of purchase showing

the date the unit was purchased.

Warranty Statement for the vollrath co. l.l.c.

This warranty does not apply to products purchased for personal, family or household use, and The Vollrath Company LLC does not offer a written warranty to

purchasers for such uses.

The Vollrath Company LLC warrants the products it manufactures or distributes against defects in materials and workmanship for a period of one year, except

as specically described in our full warranty statement. In all cases, the warranty runs from the date of the end user’s original purchase date found on the

receipt. Any damages from improper use, abuse, modication or damage resulting from improper packaging during return shipment for warranty repair will not

be covered under warranty.