Volvo S60 2012 Quick start guide

WIRING DIAGRAM 2012 SUPPLEMENT
VOLVO S60 (11-)
TP 39204202

© Volvo Car Corporation
Vehicles with SRS (Airbag)/SIPS bag/IC
(Inflatable curtain)
Warning!
Extra caution must be exercised when working on vehicles equipped with SRS/SIPS bag/IC
in order to avoid:
1. Personal injuries when performing repair work.
2. Damage or malfunction of the SRS/SIPS bag/IC system.
Work involving the SRS/SIPS bag/IC systems or other components in the vehicle that may
affect the SRS/SIPS bag/IC systems must always be performed by an authorized Volvo
workshop.
In case of doubt, consult the SRS and SIPS bag/IC service manual.
Is the vehicle equipped with SRS/SIPS bag/IC?
Vehicles with SRS are most easily recognized by the letters SRS in the center of the steering
wheel. If the vehicle also has a passenger side airbag, the letters SRS are stamped on the
dashboard above the glove compartment. SRS vehicles from 1993 and onward also have
explosive seat belt tensioners. SIPS bags are only installed on SRS vehicles from 1995 and
onward. SIPS bag decals are located on the windshield and seat compartment. Vehicles with
IC can be recognized by the letters IC on the C/D panel (4 door) or the B panel (5 door).
General recommendations
• Be especially careful when working on or around SRS, SIPS, and IC components.
• Make sure that no wires are pinched, frayed, or pierced.
• Never fit accessories by the sensors.
• Where applicable, work on the steering wheel, steering shaft, or steering gear must be done
in accordance with the methods in the SRS section of VIDA.
• Certain components of the aforementioned systems must be grounded while working. Read
the appropriate sections in VIDA.
• Do not install any accessories in the areas between the A and B-posts, the B and C-posts,
and the C and D-posts.
Test terminal
Fuse in cargo compartment auxiliary fuse box
Changes introduced up to October 2010 inclusive
Any changes made to the vehicle after this date are not included in the manual. If necessary,
refer to service bulletins.
Volvo models are sold in versions adapted for different markets. These adaptations depend
on factors such as legal requirements, taxation, and market demands.
This manual may therefore include illustrations and text that do not apply to the vehicles in
your country.
Ordering:
Electronic Wiring Diagrams (EWDs) can be ordered from the Technical Information Shop
(TIS) at www.volvocarstechinfo.ford.com/vss
We retain the right to make modifications.

TP39204202 S60 (11-) 3
Vehicles with SRS (Airbag)/SIPS bag/IC
(Inflatable curtain).......................................................... 2
Explanations .................................................................. 6
Abbreviations................................................................. 6
How to use the wiring diagrams 1:2............................... 7
Overview without Start/stop function ............................ 9
Overview with Start/stop function ................................ 10
Overview, Distribution box in engine compartment ..... 11
Overview, Distribution box in cargo compartment ....... 12
Overview, Distribution box in passenger compartment 13
Fuses
Distribution box in engine compartment F1-F7............. 14
Distribution box in engine compartment F8-F23........... 15
Distribution box in engine compartment F27-F36......... 16
Distribution box in engine compartment F37-F38......... 17
Distribution box in engine compartment F39-F44......... 18
Central Electronic Module (CEM) F1 - F8..................... 19
Central Electronic Module (CEM) F9 - F19................... 20
Central Electronic Module (CEM) F20 - F24................. 21
Distribution box in passenger compartment F1 - F17... 22
Distribution box in passenger compartment F18 - F30. 23
Distribution box in engine compartment, cold zone ...... 24
Distribution box in cargo compartment FA1-FA11........ 25
Battery PF1-PF2 ........................................................... 26
Relays
Relays in the engine compartment .............................. 27
Relays in the engine compartment and passenger
compartment................................................................ 28
Relays in cargo compartment...................................... 29
Ground connections
Overview...................................................................... 30
31/1 - 31/7 ................................................................... 31
31/10 - 31/15 continues ............................................... 32
31/15 - 31/68 ............................................................... 33
31/83 - 31/89 ............................................................... 34
31/90 - 31/XX10........................................................... 35
31/XX14 - 31/XX15...................................................... 36
Control modules
Overview locations....................................................... 37
Overview designations................................................. 38
Central Electronic Module (CEM) 1:3 .......................... 39
Data communication, High speed CAN ....................... 42
Data communication Local CAN.................................. 43
Data communication LIN 1:2 ....................................... 44
Steering Wheel Module (SWM) ................................... 46
Group 27 Engine controls
Cruise control 4-Cyl. Turbo ...........................................47
Cruise control 4-Cyl. Turbo 1.6l ....................................48
Cruise control 4-Cyl. Diesel DV6C................................49
Cruise control, 5-Cyl. Diesel EU5 .................................50
Cruise control 5 & 6 Cyl. Turbo.....................................51
Start-/Stop function 4-Cyl. 1.6l Turbo............................52
Start-/Stop function 4-Cyl. 1.6l Diesel DV6C ................53
Group 28 Ignition and control system
Engine management system 4-Cyl. 1.6l Turbo 1:2...... 54
Engine management system 4-Cyl. 2.0l Turbo 1:2...... 56
Engine management system, 5-Cyl. Turbo 1:2............ 58
Engine management system, 6-Cyl. Turbo 1:2............ 60
Engine management system, 4-Cyl. Diesel DV6C 1:3 62
Engine management system, 5-Cyl. Diesel
EURO5 1:3 .................................................................. 65
Emission control 4-Cyl. Turbo 1.6l ............................... 68
Emission control 5-Cyl. Turbo...................................... 69
Group 32 Alternator and voltage regulator
Power supply 4-Cyl. without Start/Stop........................ 70
Power supply 4-Cyl. with Start/Stop............................. 71
Power supply 5-Cyl. & 6-Cyl. ....................................... 72
Group 33 Starting system
Starting system 4-Cyl................................................... 73
Starting system 5- & 6-Cyl. .......................................... 74
Group 35 Lighting
Beam length adjustment, manual ................................ 75
Active headlight ........................................................... 76
Brake lights V60........................................................... 77
Group 36 Additional electrical equipment
Wiper/washer windshield ............................................. 78
Washer headlights ....................................................... 79
Horn ........................................................................ 80
Keyless vehicle 1:2 ...................................................... 81
Anti-theft alarm ............................................................ 83
Collision warning with power brake booster................. 84
Alcohol lock.................................................................. 85
Group 39 Other
Cellular phone 1:2........................................................ 86
Parking camera front.................................................... 88
Bluetooth Handsfree .................................................... 89
Navigation system and Traffic information, portable.... 90
Table of Contents 1:2

TP39204202 S60 (11-) 4
Group 43 Transmission
Automatic transmission, TF-80SC AWD...................... 91
Automatic transmission MPS6..................................... 92
Group 59 Brake system
Brake control system & DSTC ..................................... 93
Group 64 Steering
Speed dependent power steering................................ 94
Group 83 Doors and openings
Central locking rear doors............................................ 95
Central locking cargo compartment S60...................... 96
Central locking tailgate V60......................................... 97
Group 85 Interior equipment
Heated rear seat.......................................................... 98
Group 87 Climate control system
Climate control system, 4-Cyl. Turbo 1:2..................... 99
Climate control system 4-Cyl. Diesel 1:2 ................... 101
Climate control system 5- & 6-Cyl. 1:2 ...................... 103
Climate control system PTC-elements ...................... 105
Group 88 Internal equipment
Rear-view mirror with automatic dimming.................. 106
Supplemental restraint system 1:2 ............................ 107
Group 89 Body other
Radiator masking blind .............................................. 109
Connectors .............................................. 110
Branching points .....................................136
Cable harness routing in vehicle
Harness engine, 4-Cyl. Turbo 1.6l .............................. 147
Harness engine 4-Cyl. Turbo...................................... 147
Harness engine, 6-Cyl. Turbo..................................... 148
Harness engine, Diesel 2.0l........................................ 149
Harness engine, Diesel 2.4l........................................ 150
Engine compartment harness LHD............................. 151
Engine compartment harness RHD............................ 152
Harness dashboard, LHD ........................................... 153
Harness Dashboard, RHD.......................................... 154
Harness Floor, LHD S60............................................. 155
Harness Floor, RHD S60 ............................................ 156
Floor Harness, LHD V60............................................. 157
Harness Floor, RHD V60 ............................................ 158
Harness infotainment, LHD S60 ................................. 159
Harness infotainment, RHD S60................................. 160
Harness infotainment, LHD V60 ................................. 161
Harness infotainment, RHD V60................................. 162
Roof harness, S60...................................................... 163
Roof harness V60....................................................... 163
Center console harness.............................................. 164
Tunnel harness........................................................... 164
Harness front door, left ............................................... 165
Harness front door, right ............................................. 165
Harness rear door, left................................................ 166
Harness rear door, right.............................................. 166
Trunk lid/tailgate harness, S60 ................................... 167
Trunk lid/tailgate harness, V60 ................................... 167
Harnesses rear axle.................................................... 168
Component illustrations ..........................169
Index 1:2 ....................................................209
List of components 1:4 ............................211
Table of Contents 2:2

TP39204202 S60 (11-) 5

TP39204202 S60 (11-) 6
Explanations
Abbreviations
Groups
Group 23 = Fuel system
Group 26 = Cooling system
Group 27 = Engine controls
Group 28 = Ignition and control system
Group 32 = Alternator and voltage regulator
Group 33 = Starting system
Group 35 = Lighting
Group 36 = Additional electrical equipment
Group 37 = Wiring and fuses
Group 38 = Instruments
Group 39 = Other
Group 43 = Transmission
Group 55 = Parking brake
Group 59 = Brake system
Group 64 = Steering
Group 76 = Shock absorbers
Group 83 = Doors and openings
Group 84 = Exterior decorative elements, etc.
Group 85 = Interior equipment
Group 87 = Climate control system
Group 88 = Internal equipment
Designations ignition switch
X = Accessories (audio position)
S=Powereduponinsertionofkey
15 = The switch remains connected during
start
15l = Contact is broken while starting
30 = Constant power from the battery
50 = Start
Countries/Markets
A = Austria
AUS = Australia
B = Belgium
CDN = Canada
CH = Switzerland
D=Germany
DK = Denmark
E=Spain
EU/OS = Markets outside USA and Canada
FIN = Finland
GB = Great Britain
ISR = Israel
J=Japan
KOR = Korea
N=Norway
NL = Netherlands
S=Sweden
USA = United States of America
WEU = Western Europe
Other
ACC = Adaptive Cruise Control
Ag = Silver plated
Au = Gold plated
AUTO = Automatic transmission
BLIS = Blind Spot Information System
CAN = CAN communication
DPY = Display
ECC = Electronic climate control system
ETA = Throttle unit
EXC = Exclusive
GDL = Gas discharge lamp
HS = High speed data bus
KEYLESS = Keyless vehicle
IR = Infrared sensor
LIN = LIN communication
LH = Left-hand side
LHD = Left-hand drive
MAN = Manual transmission
MEMORY = Memory driver’s seat
MIRCAM = Parking camera in rear-view mirror
MS = Midspeed data bus
MMS = Mass Movement Sensor
PANROOF = Panoramic roof
PETROL = Gasoline
RH = Right-hand side
RHD = Right-hand drive
RTI = Road Traffic Information
SCR = Screened
SRS = Airbag
STOSTA = Start/stop function
T=Turboengine
W/O = Without
2WD = Two-wheel drive
4CYL, I4 = 4-cylinder engine
5CYL, I5 = 5-cylinder engine
6CYL, I6 = 6-cylinder engine
Colors
BK, SB = Black
BN = Brown
BU, BL = Blue
GN = Green
GY, GR = Gray
LGN = Light Green
NL = Natural
OG, OR = Orange
PK, P = Pink
RD, R = Red
VT, VO = Violet
WH, W = White
YE, Y = Yellow

TP39204202 S60 (11-) 7
The descriptions below apply in general
to all wiring diagram manuals, although
not all sections are necessarily con-
tained in this manual.
The systems are shown in not active sta-
tus, i.e. "key removed" and when doors,
trunk lid/tailgate and hood are closed.
How to use the wiring diagrams 1:2
A. Component designation
Every component has a component designation that
consists of two parts.
The first part is a type number that describes the
type of component in question, for example 3/xx.
The second part of the designation is a serial num-
ber, for example x/2.
Combined these give a component designation, for
example 3/2.
At the end of the manual is a list of components,
where, with the help of the component designation,
you can read off the name of the component, for
example, 3/2 = light switch.
List of type numbers
The list shows which type of component that respec-
tive type numbers refer to, for example, 3/x = switch,
6/x = electric motor, etc.
1 Battery
2Relay
3 Switch
4Controlmodule
5 Driver Information Module
6 Electric motor
7Sensor
8 Actuator
9Heatingelement
10 Light
11 Fuse
15 Electrical distribution rail/box
16 Audio
17 Service/diagnostics
18 Contact reel
19 Meter
20 Ignition component/shunt
27 Optics
31 Ground connection
73 Branching point
74 Connector
B. Branching points
The wiring diagrams contain numbered branching
points, for example 73/5035.
This manual contains a section with a list of branch-
ing points. This list shows all the components which
are connected to each branching point.
The location of the branching points is shown in the
"Cable harness routing in vehicle" section.
C. Connectors
Connectors provide a bridge between two cable har-
nesses and are described in the
"Connectors" section.
D. Electrical distribution
Operation of the fuses and relays is shown in the
"Electrical distribution" section.
E. Data communication
Tod a y ’s c a r s c o n tai n C A N , L I N and MO S T n e t w o r k s
that transfer information. Connections to these net-
works are not shown in their entirety in the respec-
tive wiring diagram. Complete information on CAN,
LIN and MOST communication is found in the sec-
tion "Control modules".
F. Ab b r e v i a t i o n s
A number of different abbreviations are used in the
manual. These are explained in the section "Abbre-
viations".
G. Co m p o nen t l o c ati o n
The end of the manual contains a section that
describes component appearance and location in
numerical order.

TP39204202 S60 (11-) 8
How to use the wiring diagrams 2:2
Explanation of symbols
= System voltage
= Ground connection via wiring
= Ground connection in compo-
nent/chassis
= Screened wire
= Branching point
= Twisted cable
= Electrical connection
= Variant
= CAN communication
= CAN high data signal (CAN H)
= CAN low data signal (CAN L)
= LIN communication
= LIN communication
= DIN cable, coaxial cable, etc.
= Data communication
= CAN communication
= MOST communication
= MOST communication
= Connection with distribution box
= Further connection to...
= Connector between cable har-
nesses
= Connector connected in compo-
nent

TP39204202 S60 (11-) 9
15/36
R1
2/88
21
3
5
R4
2/193
2
1
3
5
11D/A7
21
11D/A6
21
11D/A5
21
11D/A8
21
11D/A3
21
11D/A2
21
11D/A1
21
11D/A4
21
11D/A10
21
11D/A9
21
11D/A11
21
11D/A12
21
21
3
5
2/82
15/32
RA2
21
3
5
A
RA1
RD-GN RD-GN
RD-GN
RD-VT
RD-VT
73/5075
2/16
74/504B
2
R7
2/31
2
1
35
11A/3
12
11A/2
12
11A/1
12
11A/4
12
11A/5
12
11B/17
RD
12
12
15/31
11B/27
C1:63
C1:13
C5:1
C5:2
30+
C2:5
C2:17
C1:9
I013545
12 12 12 12 12
GY-BK
RD-BU RD-BK
GN-VT
RD-GN
RD-BN
RD-GY
RD-GN
74/504
14
VT-GN
VT-GN
BU
CAN
CEM
4/56
LIN
12 12 12 12 12
12 12 12 12
F17 F20
12
F1
F6
Electrical distribution Overview without Start/stop function

TP39204202 S60 (11-) 10
15/36
R1
2/88
21
3
5
R4
2/193
2
1
3
5
11D/A7
21
11D/A6
21
11D/A5
21
11D/A8
21
11D/A3
21
11D/A2
21
11D/A1
21
11D/A4
21
11D/A10
21
11D/A9
21
11D/A11
21
11D/A12
21
21
3
5
2/82
15/32
RA2
21
3
5
A
RA1
RD-GN RD-GN
RD-GN
RD-VT
RD-VT
73/5075
2/16
74/504B
2
R7
2/31
11A/3
12
11A/2
12
11A/1
12
11A/4
1211A/5 12
11B/17
RD
12
12
15/31
11B/27
CAN
CEM
4/56
C1:63
C1:13
C5:1
C5:2
LIN
C2:5
C2:17
C1:9
I013546
12 12 12 12 12
GY-BK
RD-BU RD-BK GN-VT
RD-GN
RD-BN
RD-GY
RD-GN
74/504 14
VT-GN
VT-GN
BU
21 21 21 21 21 21
11A/8
21
2
1
35
15/37
R2
2/246
2
1
2
121
3
5
21
3
5
11A/7
2
1
2
1
11B/12
2
1
21
2
1
R1
2/166
11A/6
MF1
F10
11A/2
MF2
M11
11A/1
11A/4 11A/5 11A/3
11A/9
12V BK
31/131
1/2
RD
74/301
27
74/504
3
74/316 4
RD
RD
RD
RD
12V BK
31/3
1/1
RD 21
PF1
21
PF4
Electrical distribution Overview with Start/stop function