Volvo S60 - ANNEXE 931 Quick start guide

●Vehicles with SRS (Airbag)/SIPS bag/IC
(Inflatable curtain)
●Table of Contents 1:2, 2:2
●Abbreviations
●How to use the wiring diagrams 1:2, 2:2
●Electrical distribution 1:2, 2:2
●Fuses
❍Engine compartment 11A/1-8
❍Engine compartment 11B/1-6
❍Engine compartment 11B/8-23
❍Passenger compartment 11C/1-7
❍Passenger compartment 11C/8-13
❍Battery 11E/1-7
❍Central Electronic Module (CEM) F1-F16
❍Central Electronic Module (CEM) F17-F34
❍Rear Electronic Module (REM) F1-F19
❍Rear Electronic Module (REM) F20-F38
●Relays
❍Ignition switch and relays
❍Engine compartment FMA2 - FST3
❍Other relays
●Ground connections
❍31/1 - 31/44
❍31/46 - 31/67
❍31/70 - 31/83
❍31/84 - 31/91
❍31/93 - 31/94
❍31/95 - 31/120
●Control modules
❍Overview of locations
❍Overview of designations
❍Central Electronic Module (CEM) 1:2, 2:2
❍Rear Electronic Module (REM) 1:2, 2:2
❍High speed CAN data communication
❍Low speed CAN data communication
❍LIN data communication 1:2, 2:2
❍Accessory Electronic Module (AEM)
●Group 23 Fuel system
❍Engine management system, 5-cyl 1:2, 2:2
❍Engine management system, 5-cyl Turbo 1:2,
2:2
❍Engine management system, 6-cyl 1:2, 2:2
❍Engine management system, Bi-fuel 1:2, 2:2
Frame contained PDF file, click here to view

❍Engine management system, Diesel 1:2, 2:2
❍Emission control, 5-cyl
❍Emission control, 5-cyl & 6-cyl Turbo
●Group 26 Cooling system
❍Cooling fan
●Group 27 Engine control
❍Cruise control
●Group 32 Generator and voltage regulator
❍Power supply
●Group 33 Starting system
❍Starting system
●Group 35 Lighting
❍High and low beam S60
❍High and low beam S80
❍High and low beam (Bi-Xenon) & Daytime
running lights S60
❍High and low beam (Bi-Xenon) & Daytime
running lights S80
❍Fog lights
❍Brake lights
❍Reversing lights
❍Home safe lighting
❍Position/parking lights, tail lights & license plate
lighting S60
❍Position/parking lights, tail lights & license plate
lighting S80
❍Interior lighting
❍Beam length adjustment
❍Auxiliary light
●Group 36 Additional electrical equipment
❍Rain sensor
❍Direction indicators and hazard warning flashers
❍Wiper/washer, windshield
❍Wiper/washer, headlights
❍High pressure headlight washer
❍Horn
❍Electronic immobilizer
❍Anti-theft alarm
❍Accessory Electronic Module (AEM)
❍Parking assistance
●Group 37 Wiring and fuses
❍Diagnostics system
❍12V outlet
❍12V outlet, cargo compartment
❍Towbar cable harness, 7-pin
❍Towbar cable harness, 13-pin
●Group 38 Instruments
❍Seat belt reminder
❍Driver information module
❍Driver information module, Bi-Fuel

●Group 39 Other
❍Audio
❍Audio with auxiliary amplifier 1:2, 2:2
❍Cellular phone
❍Road Traffic Information (RTI)
❍Handsfree
❍CD changer
❍Cable harness for audio adapter
●Group 43 Transmission
❍Automatic transmission AW55-50SN/AW50AWD
❍Automatic transmission 4T65EV
❍Geartronic
❍Shift lock
❍Differential Electronic Module (DEM)
●Group 59 Brake system
❍Brake control system
●Group 64 Steering
❍Electronic power steering
●Group 76 Shock absorbers
❍Four-C
●Group 83 Doors and openings
❍Central locking
❍Power windows
❍Power sunroof
●Group 84 Exterior decorative elements etc.
❍Power door mirrors
❍Heated door mirrors
❍Heated rear window
❍Power door mirrors with camera function
●Group 85 Interior equipment
❍Power driver’s seat, LHD
❍Power driver’s seat, RHD
❍Power power passenger seat, LHD
❍Power power passenger seat, RHD
❍Heated seats
●Group 87 Climate controls
❍Parking heater, auxiliary heater
❍Climate control system 1:2, 2:2
❍Relay, electric engine heater
❍Parking heater, remote start
❍Parking heater, Call start
❍Short stop heater
●Group 88 Internal equipment
❍Supplemental Restraint System (SRS)
❍Electrically adjustable head restraint
❍Remote garage door opener
●Index 1:2, 2:2
●List of components
❍List of components 1:4
❍List of components 2:4

❍List of components 3:4
❍List of components 4:4

2005
VOLVO
TP 3976201

Frame contained PDF file, click here to view

TPTP3976201 S60/S60R/S80 2005 127
1/1 Battery
2/14 Relay, glow plug unit
2/22 Relay, climate control system
2/32 Engine management system main relay
2/33 Relay, fuel system
2/35 Starter motor relay
2/64 Auxiliary light (accessory) relay
2/90 Relay, windshield wiper, low/high speed
2/91 Relay, intermittent windshield wiper
2/138 Deadlock relay, left-hand rear door
2/139 Deadlock relay, right-hand rear door
2/182 Relay, headlight washer motor
2/191 Relay, remote parking heater start, radio signal
2/192 Relay (230V), engine heater
3/1 Ignition switch
3/4 Cruise control switch SWS
3/6 Hazard warning flasher switch
3/8 Heated rear window/door mirror switch
3/9 Brake light contact
3/10 Reversing light contact
3/25 Power sunroof switch
3/26 Power driver’s seat module
3/27 Power passenger seat module
3/35 Trunk handle switch
3/37 Horn contact
3/47 Parking brake contact
3/53 Recirculation switch
3/56 Fan switch
3/59 Control, beam adjustment
3/60 Auxiliary light switch
3/62 Hood alarm contact
3/71 Gear selector contacts
3/74 Left-hand front door lock unit
3/75 Right-hand front door lock unit
3/76 Left-hand rear door lock unit
3/77 Right-hand rear door lock unit
3/78 Trunk lid lock unit
3/80 Switch, left-hand central lock
3/82 Switch, right-hand central lock
3/85 Rear left door power window switch
3/86 Rear right door power window switch
3/91 Switch, left-hand heated seat
3/92 Switch, right-hand heated seat
3/93 Switch, left-hand seat belt buckle
3/94 Switch, right-hand seat belt buckle
3/95 Spin control switch
3/111 Light Switch Module (LSM)
3/112 Climate Control Module (CCM)
3/113 Rear adjustable head restraint relay
3/117 Dome light control module
3/118 Climate control switch
3/119 Climate control switch, auto
3/121 Climate control switch, defroster
3/122 Climate control switch, ventilation
3/123 Climate control switch, floor
3/124 Temperature switch, left-hand side
3/125 Temperature switch, right-hand side
3/126 Driver/Passenger Door Module (DDM/PDM)
3/127 Passenger/Driver Door Module (PDM/DDM)
3/131 Switch, audio/mobile phone
3/135 RTI switch
3/155 Automatic transmission program selector
3/156 Gear Selector Module (GSM)
3/171 Switch, retractable door mirrors
3/173 Switch, trunk lid private lock
3/174 Switch, reduced alarm
3/183 Switch, max defrost
3/184 CNG/LPG switch
3/225 Control unit, continuous damping control (CDC)
3/245 Steering Wheel Module (SWM)
4/7 Combustion Preheater Module (CPM)
4/9 Control module, Supplemental Restraint System
(SRS)
4/16 Brake Control Module (BCM)
4/28 Transmission Control Module (TCM)
4/31 Fan control module
4/33 Sunroof control module SRM
4/46 Engine Control Module (ECM)
4/50 Electronic Throttle Module (ETM)
4/52 Power Seat Module (PSM)
4/56 Central Electronic Module CEM
4/58 Rear Electronic Module (REM)
4/68 Steering Angle Sensor module SAS
4/70 Upper Electronic Module UEM
4/71 Cooling fan control module
4/76 Remote control unit for garage door opener
4/78 Accessory Electronic Module AEM
4/82 Differential Electronic Module DEM
4/83 Fuel pump control module
4/84 Suspension Module, SUM
4/86 Parking Assistance Module (PAM)
4/99 Electronic power steering control module
4/106 Control module, remote parking heater start
4/107 Control module, parking heater, Call start
4/110 Trailer Module TRM
4/201 Left-hand seat heater control module
4/202 Right-hand seat heater control module
5/1 Driver Information Module (DIM)
List of components 1:4

TPTP3976201 S60/S60R/S80 2005 128
6/1 Windshield wiper motor
6/3 Right-hand headlight wiper motor
6/4 Left-hand headlight wiper motor
6/15 Sunroof motor
6/16 Driver seat motor, backrest angle
6/17 Driver seat motor, up/down front edge
6/18 Driver seat motor, up/down rear edge
6/19 Driver seat motor, forward/backward
6/20 Passenger seat motor, forward/backward
6/25 Starter motor
6/26 Generator
6/28 Motor, passenger compartment fan
6/29 Motor, electric cooling fan
6/31 Feed pump, ejectors
6/33 Fuel pump
6/35 Fuel pump, auxiliary heater
6/37 Lock motor, fuel filler flap
6/38 Left-hand headlight level adjustment motor
6/39 Right-hand headlight adjustment motor
6/44 Cooling fan, electrics box, engine compartment
6/48 Damper motor, recirculation
6/58 Motor, front left power window
6/60 Motor, front right power window
6/62 Left-hand power door mirror
6/63 Right-hand power door mirror
6/64 Passenger seat motor, backrest angle
6/65 Passenger seat motor, up/down front edge
6/66 Passenger seat motor, up/down rear edge
6/67 Pump, fuel leakage control
6/69 Damper motor, ventilation/floor/defroster
6/71 Valve, speed-dependent power steering
6/73 Coolant pump, auxiliary heater
6/92 Motor, rear left power window
6/93 Motor, rear right power window
6/95 Damper motor, temperature, left-hand side
6/96 Damper motor, temperature, right-hand side
6/102 Damper motor, defroster
6/103 Damper motor, floor/ventilation
6/104 Pump, high pressure headlight washer
6/105 Fuel distributor, gas
6/114 Vacuum pump
6/120 Engine throttle body
6/127 Pump, headlight washer, front/rear window
7/4 Brake fluid level sensor
7/5 Washer fluid level sensor
7/6 Oil pressure sensor
7/8 Pressure sensor, climate control system
7/10 Interior temperature sensor
7/11 Outside temperature sensor
7/12 Solar sensor, twilight sensor and indicator alarm
7/15 Heated oxygen sensor
7/16 Coolant temperature sensor
7/17 Mass airflow sensor MAF
7/23 Rear knock sensor
7/24 Front knock sensor
7/25 Impulse sensor
7/31 Left-hand front ABS sensor
7/32 Right-hand front ABS sensor
7/35 Oil level sensor
7/41 Temperature sensor, evaporator
7/51 Accelerator pedal sensor
7/56 Left-hand rear ABS sensor
7/57 Right-hand rear ABS sensor
7/61 Input speed sensor
7/62 Output speed sensor
7/73 Coolant level sensor
7/74 Oil temperature sensor, automatic transmission
7/77 Temperature sensor, intake air
7/81 Pressure sensor, intake manifold
7/82 Heated oxygen sensor, diagnosis 1
7/87 Acceleration sensor, Four-C, front left
7/88 Acceleration sensor, Four-C, front right
7/89 Acceleration sensor, Four-C, rear left
7/91 Steering angle sensor
7/93 Occupant Weight Sensor (OWS)
7/100 Inclination Sensor Module (ISM)
7/103 Heated oxygen sensor 3
7/104 Heated oxygen sensor 4 (diagnostic probe)
7/105 Outside temperature sensor, engine control mod-
ule
7/108 Left-hand rear side impact sensor
7/109 Right-hand rear side impact sensor
7/110 Left-hand seat temperature sensor
7/111 Right-hand seat temperature sensor
7/115 Left-hand front side impact sensor
7/116 Right-hand front side impact sensor
7/118 Acceleration sensor, Four-C, rear right
7/119 Acceleration sensor, shock absorber, Four-C,
front right
7/120 Rear left angle sensor
7/121 Rear right angle sensor, Four-C/Bi-Xenon
7/122 Mass Movement Sensor (MMS)
7/123 Clutch pedal sensor
7/124 Brake pedal sensor
7/129 Brake pressure sensor 2
7/130 Fuel level sensor, injector side
7/131 Parking assistance sensor, rear 1
7/132 Parking assistance sensor, rear 2
7/133 Parking assistance sensor, rear 3
7/134 Parking assistance sensor, rear 4
7/139 Brake pressure sensor 1
7/143 Fuel level sensor, pump side
7/149 Rain sensor
7/153 Sensor, fuel level LPG
7/156 Pressure and temperature sensor
7/159 Air quality sensor
7/162 Pressure sensor, fuel line
7/164 Sensor module DSTC/pressure sensor
7/165 Temperature sensor, intake manifold
7/172 Position sensor, camshaft, intake side
7/173 Sensor, camshaft
7/192 Temperature sensor, evaporator
7/201 Temperature sensor, gas
7/204 Parking assistance sensor, front 1
7/205 Parking assistance sensor, front 2
7/206 Parking assistance sensor, front 3
7/207 Parking assistance sensor, front 4
List of components 2:4

TPTP3976201 S60/S60R/S80 2005 129
8/3 Electromagnetic clutch, climate control system
8/6-11 Injectors
8/17 EGR valve
8/18 EVAP valve
8/19 Solenoid, variable valve timing outlet
8/20 Shock absorber, Four-C, front left
8/21 Shock absorber, Four-C, front right
8/22 Shock absorber, Four-C, rear left
8/23 Shock absorber, Four-C, rear right
8/28 Turbocharger control valve
8/30 Driver side airbag igniter
8/31 Passenger side airbag igniter
8/32 Igniter, passenger side airbag stage 2
8/33 Front left belt tensioner igniter
8/34 Front right seat belt tensioner igniter
8/37 Automatic transmission
8/38 Shift solenoid 1
8/39 Shift solenoid 2
8/40 Lock-up solenoid
8/41 Pressure solenoid
8/46 DSTC activation module
8/51 Front left side airbag igniter
8/52 Front right side airbag igniter
8/55 Rear left belt tensioner igniter
8/56 Rear right belt tensioner igniter
8/59 Rear left head restraint solenoid
8/60 Rear right head restraint solenoid
8/61 Driver side airbag igniter step 2
8/62 Belt tensioner igniter, center rear seat
8/64 Solenoid valve, engine mounting
8/66 Left-hand inflatable curtain igniter
8/67 Right-hand inflatable curtain igniter
8/71 Throttle solenoid
8/72 Shift solenoid 3
8/73 Shift solenoid 4
8/74 Shift solenoid 5
8/75 Valve, fuel cut-off DFCO
8/76 Gas tank valve
8/78 Oil pressure sensor
8/79 Valve LPG
8/81 Solenoid, variable valve timing outlet
8/82 Solenoid, variable turbo geometry
8/84 Switch, vacuum pump
8/85 Thermostatic switch, fuel filter
8/88 Solenoid, gas tank CNG rear
8/89 Solenoid, fuel tank CNG front left
8/90 Solenoid, fuel tank CNG front right
8/111 Solenoid valve, high-pressure diesel
8/134 Solenoid, reverse interlock M66
9/1 Front 12V outlet
9/2 Heated rear window
9/12 Left seat heater
9/13 Right seat warmer
9/16 Left-hand backrest heating element
9/17 Right-hand backrest heating element
9/18 Left-hand seat heating element
9/19 Right-hand seat heating element
9/25 Rear 12V outlet
9/30 Auxiliary heater
9/32 PTC resistor - air preheating
9/33 Left-hand heated door mirror
9/34 Right-hand heated door mirror
9/38 Electrically heated fuel filter
10/1 Left-hand front lamp housing
10/2 Right-hand front lamp housing
10/3 License plate lighting
10/5 Front left fog light
10/6 Front right fog light
10/11 Front left parking light
10/12 Front right parking light
10/13 Front left direction indicator
10/14 Front right direction indicator
10/15 Front left fender direction indicator
10/16 Front right fender direction indicator
10/17 Lamp housing, right-hand tail light
10/18 Lamp housing, left-hand tail light
10/19 Auxiliary brake light
10/29 Glove compartment lighting
10/42 Rear right parking light
10/43 Right-hand brake light
10/44 Right-hand tail light lamp
10/45 Right-hand tail light lamp 2
10/46 Fog light, right rear
10/47 Rear right direction indicator
10/48 Right-hand reversing light
10/49 Rear left parking light
10/50 Left-hand brake light
10/51 Left-hand tail light lamp
10/52 Left-hand tail light lamp 2
10/53 Fog light, left rear
10/54 Rear left direction indicator
10/55 Left-hand reversing light
10/64 Right-hand high beam
10/65 Auxiliary light, front right
10/66 Right-hand low beam/daytime running lights
10/68 Left-hand high beam/daytime running lights
10/69 Auxiliary light, front left
10/70 Left-hand low beam
10/71 Front left side marker light
10/72 Front ashtray lighting
10/73 Front right side marker light
10/114 Left-hand vanity mirror lighting
10/115 Right-hand vanity mirror lighting
10/122 Left-hand rear courtesy lighting
10/123 Right-hand rear courtesy lighting
10/125 Left-hand front courtesy lighting
10/126 Right-hand front courtesy lighting
10/127 Lighting, cargo compartment, left-hand side
10/128 Lighting, cargo compartment, right-hand side
10/129 Front left parking light
10/130 Front right parking light
10/142 Front left door control module lighting
10/143 Front right door control module lighting
10/148 Left-hand rearview mirror lighting
10/149 Right-hand rearview mirror lighting
10/150 Rear reading light
10/151 Left-hand rear door switch lighting
10/152 Right-hand rear door switch lighting
10/155 Recirculation switch lighting
10/156 Lighting, passenger compartment fan potentiom-
eter
10/157 Left heater control illumination
10/158 Lighting, control for climate control
10/159 Right heater control illumination
10/160 Lighting, switch for heated rear window,
mirrors, front seats
10/218 Indicator light, remote start
List of components 3:4

TPTP3976201 S60/S60R/S80 2005 130
11A/no. Main fuses in engine compartment fuse box
11B/no. Fuses in engine compartment fuse box
11C/no. Fuses in passenger compartment fuse box
11E/no. Main fuses at battery
15/30 Connecting rail to 15/31
15/31 Engine compartment distribution box
16/1 Audio Module (AUM)
16X/1 Connector interface original vehicle
16/2 Amplifier
16/3 Right-hand front door speaker
16/4 Left-hand front door speaker
16/5 Right-hand rear door speaker
16/6 Left-hand rear door speaker
16/9 Window antenna
16/10 Horn 1
16/11 Horn 2
16/15 CD changer
16/16 Window antenna amplifier, left
16/17 Left-hand speaker, rear shelf
16/18 Right-hand speaker, rear shelf
16/26 Central dashboard speaker
16/35 Siren Control Module (SCM)
16/36 TV receiver
16/45 Road Traffic Information (RTI)
16/46 Multimedia display
16/47 GPS antenna RTI
16/55 Left-hand front tweeter
16/56 Right-hand front tweeter
16/59 Antenna, remote control
16/60 Phone Module (PHM)
16/62 Hand unit, mobile phone
16/63 GPS antenna, Telephone
16/64 Antenna, mobile telephone
16/65 Antenna ring/ignition switch lighting
16/67 Amplifier antenna, bumper
16/68 Antenna, bumper
16/71 Window antenna amplifier, right
16/77 Microphone, mobile telephone
16/78 Speaker, mobile telephone
16/93 Control module, cellular telephone handsfree
16/126 Holder, cellular telephone handsfree
16/127 Microphone, cellular telephone handsfree
17/13 Data link connector
17/17 Jump start connection
17/19 12V outlet, cargo compartment
17/38 Socket, 7-pin, towing bracket wiring
17/39 Socket, 13-pin, towing bracket wiring
18/4 Contact reel
20/3-8 Spark plug and ignition coil
20/16 Capacitor
20/22-26 Glow plug
27/3 Left-hand Camera Module, LCM
27/4 Right-hand Camera Module, RCM
31/no. Ground connection
53/no. Junction point
54/no. Connector
54X/no Connector interface original vehicle
A1 Connecting rail to 15/31
C1-6 Connecting rails to 15/31
List of components 4:4

© Volvo Car Corporation
Vehicles with SRS (Airbag)/SIPS bag/
IC (Inflatable curtain)
Warning!
Vehicles equipped with SRS/SIPS bag/IC must be handled with extra care when making
repairs. This avoids:
1. Personal injuries when performing repair work.
2. Damage or malfunction of the SRS/SIPS bag/IC system.
Work involving the SRS/SIPS bag/IC systems or other components in the vehicle that may
affect the SRS/SIPS bag/IC systems must always be performed by an authorized Volvo
workshop.
In case of doubt, consult the SRS and SIPS bag/IC service manual.
Is the vehicle equipped with SRS/SIPS bag/IC ?
Vehicles with SRS are most easily recognized by the letters SRS in the center of the steering
wheel. If the vehicle also has a passenger side airbag, the letters SRS are stamped on the
dashboard above the glove compartment. SRS vehicles from 1993 and onward also have
explosive seatbelt tensioners. SIPS bags are only installed on SRS vehicles from 1995 and
onward. SIPS bag decals are located on the windshield and seat compartment. Vehicles with
IC can be recognized by the letters IC on the C/D panel (4 door) or the B panel (5 door).
General recommendations
• Be especially careful when working on or around SRS, SIPS, and IC components.
• Make sure that no wires are pinched, frayed, or pierced.
• Never install accessories by the sensors.
• Where applicable, work on the steering wheel, steering shaft, or steering gear must be done
in accordance with the methods in the SRS section of VADIS.
• Certain components of the aforementioned systems must be grounded while working. Read
the appropriate sections in VADIS.
• Install no accessories in the areas between the A and B posts, the B and C posts, and the C
and D posts.
Test terminal
Data link connector in the passenger compartment.
Modifications introduced up to February 2004
Any changes made to the vehicles after this date are not included in the
manual. If necessary refer to service bulletins.
Volvo models are sold in versions adapted for different markets. These
adaptations depend on factors such as legal requirements, taxation, and
market demands.
This manual may therefore include illustrations and text that do not apply to
the vehicles in your country.

TP3976201 S60/S60R/S80 2005
Vehicles with SRS (Airbag)/SIPS bag/
IC (Inflatable curtain) ..................................................... 2
Abbreviations................................................................. 5
How to use the wiring diagrams 1:2............................... 6
Electrical distribution 1:2................................................ 8
Fuses
Engine compartment 11A/1-8.......................................10
Engine compartment 11B/1-6.......................................11
Engine compartment 11B/8-23.....................................12
Passenger compartment 11C/1-7.................................13
Passenger compartment 11C/8-13...............................14
Battery 11E/1-7.............................................................15
Central Electronic Module (CEM) F1-F16.....................16
Central Electronic Module (CEM) F17-F34...................17
Rear Electronic Module (REM) F1-F19 ........................18
Rear Electronic Module (REM) F20-F38 ......................19
Relays
Ignition switch and relays............................................. 20
Engine compartment FMA2 - FST3............................. 21
Other relays................................................................. 22
Ground connections
31/1 - 31/44 ................................................................. 23
31/46 - 31/67 ............................................................... 24
31/70 - 31/83 ............................................................... 25
31/84 - 31/91 ............................................................... 26
31/93 - 31/94 ............................................................... 27
31/95 - 31/120 ............................................................. 28
Control modules
Overview of locations................................................... 29
Overview of designations............................................. 30
Central Electronic Module (CEM) 1:2.......................... 31
Rear Electronic Module (REM) 1:2.............................. 33
High speed CAN data communication......................... 35
Low speed CAN data communication.......................... 36
LIN data communication 1:2........................................ 37
Accessory Electronic Module (AEM) ........................... 39
Group 23 Fuel system
Engine management system, 5-cyl 1:2 ...................... 40
Engine management system, 5-cyl Turbo 1:2............. 42
Engine management system, 6-cyl 1:2........................ 44
Engine management system, Bi-fuel 1:2..................... 46
Engine management system, Diesel 1:2..................... 48
Emission control, 5-cyl................................................. 50
Emission control, 5-cyl & 6-cyl Turbo .......................... 51
Group 26 Cooling system
Cooling fan................................................................... 52
Group 27 Engine control
Cruise control ...............................................................53
Group 32 Generator and voltage regulator
Power supply ............................................................... 54
Group 33 Starting system
Starting system............................................................ 55
Group 35 Lighting
High and low beam S60............................................... 56
High and low beam S80............................................... 57
High and low beam (Bi-Xenon) & Daytime running
lights S60 ................................................................... 58
High and low beam (Bi-Xenon) & Daytime running
lights S80 .................................................................... 59
Fog lights ..................................................................... 60
Brake lights.................................................................. 61
Reversing lights ........................................................... 62
Home safe lighting....................................................... 63
Position/parking lights, tail lights & license plate
lighting S60 ................................................................ 64
Position/parking lights, tail lights & license plate
lighting S80 ................................................................ 65
Interior lighting ............................................................. 66
Beam length adjustment.............................................. 67
Auxiliary light................................................................ 68
Group 36 Additional electrical equipment
Rain sensor ................................................................. 69
Direction indicators and hazard warning flashers ...... 70
Wiper/washer, windshield............................................ 71
Wiper/washer, headlights............................................. 72
High pressure headlight washer .................................. 73
Horn ........................................................................ 74
Electronic immobilizer ................................................. 75
Anti-theft alarm ............................................................ 76
Accessory Electronic Module (AEM)............................ 77
Parking assistance....................................................... 78
Group 37 Wiring and fuses
Diagnostics system...................................................... 79
12V outlet..................................................................... 80
12V outlet, cargo compartment.................................... 81
Towbar cable harness, 7-pin........................................ 82
Towbar cable harness, 13-pin...................................... 83
Group 38 Instruments
Seat belt reminder ....................................................... 84
Driver information module............................................ 85
Driver information module, Bi-Fuel .............................. 86
Group 39 Other
Audio ........................................................................ 87
Audio with auxiliary amplifier 1:2.................................. 88
Cellular phone ............................................................. 90
Road Traffic Information (RTI)..................................... 91
Handsfree .................................................................... 92
CD changer.................................................................. 93
Cable harness for audio adapter.................................. 94
Table of Contents 1:2

TP3976201 S60/S60R/S80 2005
Group 43 Transmission
Automatic transmission AW55-50SN/AW50AWD....... 95
Automatic transmission 4T65EV.................................. 96
Geartronic.................................................................... 97
Shift lock...................................................................... 98
Differential Electronic Module (DEM)........................... 99
Group 59 Brake system
Brake control system................................................. 100
Group 64 Steering
Electronic power steering .......................................... 101
Group 76 Shock absorbers
Four-C ...................................................................... 102
Group 83 Doors and openings
Central locking .......................................................... 103
Power windows.......................................................... 104
Power sunroof............................................................ 105
Group 84 Exterior decorative elements etc.
Power door mirrors.................................................... 106
Heated door mirrors................................................... 107
Heated rear window................................................... 108
Power door mirrors with camera function ................. 109
Group 85 Interior equipment
Power driver’s seat, LHD........................................... 110
Power driver’s seat, RHD........................................... 111
Power power passenger seat, LHD........................... 112
Power power passenger seat, RHD........................... 113
Heated seats.............................................................. 114
Group 87 Climate controls
Parking heater, auxiliary heater ................................ 115
Climate control system 1:2 ....................................... 116
Relay, electric engine heater ..................................... 118
Parking heater, remote start ...................................... 119
Parking heater, Call start ........................................... 120
Short stop heater ....................................................... 121
Group 88 Internal equipment
Supplemental Restraint System (SRS) .................... 122
Electrically adjustable head restraint......................... 123
Remote garage door opener...................................... 124
Index......................................................... 125
List of components 1:4
Table of Contents 2:2

TP3976201 S60/S60R/S80 2005 5
Explanations
Abbreviations
Groups
Group 23 = Fuel system
Group 26 = Cooling system
Group 27 = Engine controls
Group 32 = Generator and voltage regulator
Group 33 = Starting system
Group 35 = Lighting
Group 36 = Additional electrical equipment
Group 37 = Wiring and fuses
Group 38 = Instruments
Group 39 = Other
Group 43 = Transmission
Group 59 = Brake system
Group 64 = Steering
Group 76 = Shock absorbers
Group 83 = Doors and openings
Group 84 = Exterior decorative elements etc.
Group 85 = Interior equipment
Group 87 = Climate controls
Group 88 = Internal equipment
Ignition switch symbols
X = Accessories (audio position)
S = Powered upon insertion of key
15 = The switch remains connected during
start
15l = Contact is broken while starting
30 = Constant power from the battery
50 = Start
Countries/Markets
A=Austria
AUS = Australia
B = Belgium
CDN = Canada
CH = Switzerland
D=Germany
DK = Denmark
E=Spain
EU/OS = Markets outside USA and Canada
FIN = Finland
GB = Great Britain
ISR = Israel
J=Japan
KOR = Korea
N=Norway
NL = Netherlands
S=Sweden
USA = United States of America
WEU = Western Europe
Other
ACC = Accessory
AMP = Amplifier
AUDIO = Audio system
AUTO = Automatic transmission
Bi-X = Bi-Xenon
BLIS = Blindspot Indication System
CDCH = CD Changer Under Shelf
CEM = Central Electronic Module
DRL = Daytime Running Lights
DSTC = Dynamic Stability Traction Control
ECC = Electronic climate control system
ECPS = Electronic power steering
EXC = Exclusive
EXT. D = Extended electrical distribution
HISPEED = High speed data bus
LH = Left-hand side
LHD = Left-hand drive
LOSPEED = Low speed data bus
MAN = Manual transmission
OPN = Option (factory-installed)
PCL = Power Child Lock
GASOLINE = Gasoline
REM = Rear Electronic Module
RH = Right-hand side
RHD = Right-hand drive
RTI = Road Traffic Information
SRS = Airbag
SULEV = Super Ultra Low Emission Vehicle
SUBWOOF = Subwoofer
T=Turboengine
ULEV = Ultra Low Emission Vehicle
W/O = Without
5CYL = 5-cylinder engine
6CYL = 6-cylinder engine
Colors
BL = Blue
BN = Brown
GN = Green
GR = Gray
LBL = Light Blue
LGN = Light Green
OR = Orange
P=Pink
R=Red
SB = Black
VO = Violet
W=White
Y=Yellow

TP3976201 S60/S60R/S80 2005 6
The descriptions below apply in general
to all wiring diagram manuals, although
not all sections are necessarily con-
tained in this manual.
How to use the wiring diagrams 1:2
A. Component designation
Every component has a component designation that
consists of two parts.
The first part is a type number that describes the
type of component in question, for example 3/xx.
The second part of the designation is a serial num-
ber, e.g. x/2.
Together, this constitutes a component designation,
e.g. 3/2.
At the end of the manual is a list of components,
where, with the help of the component designation,
you can read off the name of the component, for
example, 3/2 = light switch.
List of type numbers
The list shows which type of component that respec-
tive type numbers refer to, for example, 3/x = switch,
6/x = electric motor, etc.
1 Battery
2Relay
3Switch
4 Control module
5 Driver information module
6 Electric motor
7 Sensor
8Actuator
9 Heating element
10 Light
11 Fuse
15 Electrical distribution rail/box
16 Audio
17 Service/diagnostics
18 Contact reel
19 Meter
20 Ignition component/shunt
26 Converter
27 Optics
31 Ground connection
53 Junction point
54 Connector
B. Junction points
The wiring diagrams contain numbered junction
points, e.g. 53/352.
This manual contains a section with a list of junction
points. This list shows all the components which are
connected to each junction point.
The location of the junction points is shown in the
"Cable harness routing in vehicle" section.
C. Connectors
Connectors provide a bridge between two cables
harnesses and are described in the "Connectors"
section.
D: Electrical distribution
Operation of the fuses and relays is shown in the
"Electrical distribution" section.
E. Data communication
Today’s cars contain CAN and MOST networks that
transfer information. Connections to these networks
are not shown in their entirety in the respective wir-
ing diagram. Complete information on CAN and
MOST communication is found in the section "Con-
trol modules".
F. Abbreviations
A number of different abbreviations are used in the
manual. These are explained in the section "Abbre-
viations".
G. Component location
There is a section at the end of the manual in which
the appearance and location of components is
described in numerical order.

TP3976201 S60/S60R/S80 2005 7
How to use the wiring diagrams 2:2
List of symbols
= System voltage
= Ground connection
via wiring
= Ground connection on
component/chassis
= Screened wire
= Junction point
= Twisted cable
= Electrical connection
= Variant
= CAN communication
= CAN high data signal
(CAN H)
= CAN low data signal
(CAN L)
= MOST communication
= LIN communication
= DIN cable, coaxial cable,
etc.
= Data communication
= CAN communication
= Connection with distribution
box
= Further connection to...
= Connector between
wiring harnesses
= Connector connected
to component
CAN
1
1
AFBD EC
G
BL
15/20:13
3
5
2
1
4
R
2/80
1
2
3/10 RMI4
3
1
4/58
REM
CEM
4/56
A:1
SB
31/96
3
54/3LF
15/24:2
Y-GR Y-GR Y-GR
MAN
53/326
SB
MAN
11D/3
2
11
2
11D/4
30+
4/28
TCM
B:14
B:2
B:1
B:13
D:3
D:2
B:17
B:18
10/17
B:1
B:3
31/73
SB
SB
10/4810/55
A:14
A:16
53/604
SB
53/601
SB
31/72
BL
54/51
12
53/615
B:3
B:1
10/18
CAN
CAN
CAN
BL
BL
10/1-2
BA
41
21

TP3976201 S60/S60R/S80 2005 8
Electrical distribution 1:2
Overview
5
2
13
45
2
13
45
2
13
45
2
13
254
3
1
2
3
1
25
3
1
E
R
11A 11 A 11A
3
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
11
2
1
22
1
17/17
C6:2
C3:2
A1:1 C5:14 C4:11 C4:6 A1:5
C6:1
C4:8
C4:5
C6:9 C6:8 C5:15
C2:2
F
2/92
FST1
2/91
FST3
2/93 2/90
C3:4
A1:10
A1:11
C4:9
C4:10
C4:2
C3:3
C3:1
A1:13
2/32
3
2/14
FMA2
5
2
1
FMA3
2
11A
7
2
2
11A
6
11A
8
11B/14 11B/15 11B/16 11B/17 11B/18 11B/19 11B/20 11B/21 11B/22 11B/23 11B/24
C5:2
C6:11
A1:6
C5:11
C4:16
A1:8
C4:12
C4:14
A1:3
C5:13
C6:3
A1:14
A1:2
A1:7
FMI4FMI2
2/33
FMI1
2/22
FMA4
2/35
C2:1
15/30
C6:7
5
2
11A
4
11A
3
22
22
2
1
11B/1
11B/2 11B/3 11B/4 11B/5 11B/6 11B/7 11B/8 11B/9
11B/10 11B/11 11B/12
11B/13
31/93
BN
53/397
SB
20/16
R
B
R-W
SB
F
15/31
1
2
FST2
2/182
3
5
C5:12
C6:4
C4:4 C4:3
C6:12
C6:13
C1:1
C1:2
C4:15
C6:10
C6:6
2
1
4
54
54
SB
53/329
R
R
C4:1
A1:12
A
BL
D
R
C
BL-R
CNG/LPG

TP3976201 S60/S60R/S80 2005 9
Electrical distribution 2:2
Overview
6/25:1
R
2
R
R
R
R
R-W
6/26A:1
BL-R
E
4/9B:27/55
11C/11
11C/1
11
11C/2
22
11C/4
11
11C/3
1
11C/5
2
22
53/408
11C/8
1
11C/6
11
11C/7
22
2
1
11C/9
11
11C/10
222
4
3/1
R-SB
X
30
5
S
37
50
6
15
8
1
15 15I
16/65:1
BL-R
53/443
BL-R
BL-R
11C/13
11C/12
11
22
53/415
4/9B:28/56
3/157:2
1
11E
6
7
2
4
5
22
2
3
22
1
D:16
B:2
B:24
B:3
B:16
D:15
D:60
4/56
CEM
D:8
CAN
1/1
12V
+
SB
-
31/53
VO
BL-R
2
R
F
SB
VO
C:13
C:14
REM
CAN
LIN
4/58
54/40D
2
VO VO
D:50
D:35
LIN
Y
Y-W
C:14
3/157:1
R
R
53/403
1
E:A
E:B
R
R
R
R
R
R
R
54/40C
1
2
K:1
AB DC
BL
BL
R-W BL-R R
A:29

TP3976201S60/S60R/S802005 10
11A Fuses in the engine compartment
No. Fuse function via A
1 20/22-26 Glow plug 2/14 60
2 11B/20 Fuses in engine compartment fuse box
11B/21 Fuses in engine compartment fuse box - -40
3 11B/17 Fuses in engine compartment fuse box
11B/18 Fuses in engine compartment fuse box - -40
7 Accessories - 60
8 6/29 Motor, electric cooling fan 4/71 60
11A/7
11A/4
11A/2
11A/3
11A/8
11A/1
Fuses
Engine compartment 11A/1-8

TP3976201S60/S60R/S802005 11
Fuses
Engine compartment 11B/1-6
11B Fuses in the engine compartment
No. Fuse function via A
1 6/35 Fuel pump, auxiliary heater
6/73 Coolant pump, auxiliary heater
9/30 Auxiliary heater
4/7
4/7
4/7
25
2 54/8:1 Accessory wiring, 30 feed - 20
3 4/46 Engine Control Module (ECM), 5-cyl normally aspirated
4/50 Electronic Throttle Module (ETM), CNG/LPG
6/120 Engine throttle body, 5-cyl normally aspirated
-
-
4/46
10
4 4/46 Engine Control Module (ECM), Diesel, CNG/LPG
7/15 Heated oxygen sensor
7/82 Heated oxygen sensor, diagnosis 1
7/103 Heated oxygen sensor 3
7/104 Heated oxygen sensor 4 (diagnostic probe)
8/111 Solenoid valve, high-pressure, Diesel
-
-
-
-
-
-
20
5 6/67 Pump, fuel leakage control
6/105 Fuel distributor, gas
8/17 EGR valve, Diesel
8/18 EVAP valve
8/19 Solenoid, variable valve time, inlet
8/28 Turbocharger control valve
8/64 Solenoid valve, engine mounting, Diesel
8/75 Valve, fuel cut-off DFCO
8/81 Solenoid, variable valve timing outlet
8/82 Solenoid, variable turbo geometry, Diesel
9/32 PTC resistor - air preheating
-
-
-
-
-
-
-
-
-
-
-
10
6 7/17 Mass airflow sensor MAF, Diesel - 10
4/46 Engine Control Module (ECM), Gasoline
7/17 Mass airflow sensor (MAF), Gasoline
8/6-11 Injectors
-
-
-
15
continues
X
X
X
X
X
X
17
18
19
20
21
22
23
24
9
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8