VPInstruments VPVision User manual

VPVision
VPINSTRUMENTS.COM
User manual
© 2020 Van Putten Instruments BV
MAN-VP-V-UK-2000 Date: 29-7-2020

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Creati on da te: 29-7-2020 i n De l ft
VPVision
© 2020 Van Putten Instruments BV
Publisher
Van Putten Instruments BV
Buitenwatersloot 335
2614 GS Delft
The Netherlands

3
Table of Contents
1Warning - Read this first 5
2Introduction 6
................................................................................................................................... 7
1 System overview
3Quick start in 9 steps 8
4Preparation 9
................................................................................................................................... 9
1 P&ID
................................................................................................................................... 9
2 Contact IT department
.......................................................................................................................................................... 9
General access
.......................................................................................................................................................... 10
Connect via Ethernet
.......................................................................................................................................................... 10
Access remotely
................................................................................................................................... 10
3 Create wiring diagram
................................................................................................................................... 11
4 Sensor configuration
5Hardware installation 12
................................................................................................................................... 12
1 PC connection
................................................................................................................................... 12
2 RS485 connection
................................................................................................................................... 14
3 Analog input connection
................................................................................................................................... 14
4 VPN connection
................................................................................................................................... 15
5 Cellular internet
................................................................................................................................... 15
6 Power supplies
................................................................................................................................... 16
7 VPVision_M
6Getting started with VPVision 17
................................................................................................................................... 17
1 Terminology
................................................................................................................................... 17
2 Accessing the site settings
................................................................................................................................... 18
3 Authentication
................................................................................................................................... 18
4 User management
................................................................................................................................... 18
5 Managing input devices
................................................................................................................................... 18
6 Defining widgets
................................................................................................................................... 18
7 Composing pages
................................................................................................................................... 19
8 Reports and Alarms
7Advanced configurations 19
................................................................................................................................... 19
1 System status
................................................................................................................................... 19
2 License management
................................................................................................................................... 19
3 Network settings
................................................................................................................................... 19
4 Mail server settings
8Specification 20

© 2020 Van Putten Instruments BV | MAN-VP-V-UK | Revision: 2000 | Date: 29-7-2020
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9Apendix 21
................................................................................................................................... 21
1 Modbus networks
................................................................................................................................... 22
2 Cables for VPVision
................................................................................................................................... 23
3 Troubleshooting
.......................................................................................................................................................... 23
Problems and solutions
.......................................................................................................................................................... 23
Communication issues
................................................................................................................................... 24
4 Documentation example

© 2020 Van Putten Instruments BV | MAN-VP-V-UK | Revision: 2000 | Date: 29-7-2020
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1 Warning - Read this first
Read and understand user manuals of all equipment involved before commencing
installation or use.
All electrical installations to be carried out by authorized electrical installation
engineers only.
WARNING: 100...250 VAC mains cables are present in the housing. Do not touch
the cables and the power supply when mains is applied. Keep the housing closed
during normal operation. Check the cable glands on water tightness.
Avoid heat. Make sure that the ambient temperature does not exceed the limits.
Overheating might cause temporary shutdown or permanent failure of the hardware.
Feedback leads to product improvement. Please share your experience with
us, as we are continuously improving our products in our commitment to quality,
reliability and ease of use. Let us know via [e-mail]!

© 2020 Van Putten Instruments BV | MAN-VP-V-UK | Revision: 2000 | Date: 29-7-2020
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2 Introduction
Thank you for choosing VPVision! Let the savings begin! VPVision is a web based energy monitoring
system, primarily developed to monitor all energy flows in your plant. It monitors your entire
compressed air system from supply to demand side. Thanks to the standardized hardware and the
modular software architecture, VPVision is scalable and adaptable.
About this manual
We have written this manual to help you to get the VPVision system up and running in no time. Basic
IT and network knowledge is required. This basic knowledge should be present in your IT
department. Please involve them if needed.
Basic components:
VPVision-M logger, with VPVision software
24 VDC 100 Watt power supply
8ch analog input converter
1 RS485 Modbus connection terminal
Web interface
Sensors:
VPVision supports all VPInstruments sensors, and other
Modbus RTU or 4..20 mA based sensor types. For some
Modbus sensors, we offer pre installed drivers for quick and
easy installation. If the pre installed Modbus sensor driver
is not available, please contact VPInstruments.
Hardware extensions:
Modbus extension module with power supply
Modbus to Ethernet converter with power supply
Analog to Ethernet converter with power supply
Modbus to Ethernet and analog to Ethernet converter with power supply
Junction boxes for the RS485 network
Software options:
P&ID & plant maps
Alarm module
SQL connection module
Additional virtual inputs
Additional analog inputs
Additional Modbus inputs
Language options:
VPVision is available in international English only.

© 2020 Van Putten Instruments BV | MAN-VP-V-UK | Revision: 2000 | Date: 29-7-2020
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2.1 System overview
VPVision is an Ethernet based monitoring system. The typical installation consists of the VPVision-
M data logger with I/O converter for analog sensors and a Modbus network with one multiple sensors.
The Modbus sensors can be read out via direct RS485 or an indirect Modbus/TCP converter. The I/O
converters are read out via an Ethernet interface. They can gather data from 4..20 mA and Modbus
based sensors. VPVision is built around a powerful database structure with integrated web server.
This makes the system flexible and scalable to meet the demands of virtually any compressed air
installation.

© 2020 Van Putten Instruments BV | MAN-VP-V-UK | Revision: 2000 | Date: 29-7-2020
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3 Quick start in 9 steps
Step 1. Mount the VPVision cabinet
Unpack the box. Open the VPVision cabinet with the special key. Then remove all transport foam.
Read and understand the manual and configuration sheet which are included in the cabinet. Check if
all DIN Rail mounted equipment is still in place. If not, please fix the modules on the DIN Rail.
Installation by certified professionals only. Mount the VPVision cabinet on a wall and establish the
required Mains power connection. Read more about hardware installation here.
Step 2. Configure your Modbus devices
Every Modbus device needs configuration. Depending on your type of device, different settings are
required. Assign a unique Modbus address to each individual sensor, so they can be found within the
Modbus network.
Step 3. Assign IP addresses to all networking equipment
First, create a list of required IP addresses. See also network Preparations. Document this list on
the configuration sheet. Get your laptop or PC, and connect it to the VPVision-M. Enter the
VPVision IP address to access the system. This IP address can be found on the configuration sheet
enclosed in the cabinet. Depending on your system configuration, you also have to change the IP
addresses of the Modbus converters and any remote IO converters you have.
Step 4. Install the sensors
Ask your certified (electrical) installation subcontractor to install the sensors, and connect it to the
Modbus network. Install analog sensors and make a list of analog input channels on your
configuration sheet. See also the documentation example.
Step 5. Configure inputs
Configure the input channels in VPVision. You can add the sensors via the web interface. Use your
configuration sheet as a reference for the channel names, sensor locations, sensor ranges, diameter
settings, etc.
Step 6. Configure widgets
Once the channels are in place, you can start to configure the widgets. Several types are available to
visualize all the data.
Step 7. Configure pages
Once the channels and widgets are in place, you can start to configure the pages. Assign the
widgets to the pages, one page can hold multiple widgets.
Step 8. Create your reports
Create your reports using the reports module.
Step 9. Use VPVision and save!
Now it is time to lean back, relax and monitor your entire system. Let us know how much you did
save! We will reward every white paper or savings success story with a nice gift.

© 2020 Van Putten Instruments BV | MAN-VP-V-UK | Revision: 2000 | Date: 29-7-2020
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4 Preparation
Preparation is the key to smooth installation. A lot of things can be prepared before the
actual installation or even the purchase of the complete system.
4.1 P&ID
An overview of the installation will help you to determine where to install the sensors. Inspect all
locations and make sure that all environmental specifications for the sensors are met.
4.2 Contact IT department
4.2.1 General access
VPVision is a web based monitoring system. An Ethernet connection to the VPVision unit required
to view the system from your computer. The IT department can provide you with IP address(es) and
physical connection to the factory Ethernet network.
Define your network
IP addresses must be unique
Gateway must be defined
Subnet mask must be defined
DNS must be defined
Relay host needs to be defined in order to send mail
When using existing network structure: Get your address range: Check with client IT dept
General convention on IP numbers
To make it more easy to find a device, we will use the following guidelines to assign IP addresses to
devices in the network. In existing networks, this might not be possible due to limitation.
Ethernet address example
The default address for LAN port 1: See the configuration leaflet, which comes with your VPVision
system.
As an example, the configuration may look as follows:
192.168.1.XXXVPVision-M

© 2020 Van Putten Instruments BV | MAN-VP-V-UK | Revision: 2000 | Date: 29-7-2020
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192.168.1.XXXRS485 to Ethernet converter for remote connection to Modbus sensors
192.168.2.XXXRemote analog I/O converter
Example network configuration:
192.168.1.1 VPVision-M
192.168.1.2 RS485 network with Modbus sensors building 1
192.168.1.3 RS485 network with Modbus sensors building 2
192.168.1.21 Analog inputs, building 1
192.168.1.22 Analog inputs, building 2
192.168.1.41 Power meters, building 2
192.168.1.254 Gateway
4.2.2 Connect via Ethernet
VPVision can communicate with Modbus and analog sensors via Ethernet. In most factories,
Ethernet is available throughout the complete plant. Using Ethernet converters may save you time
and money. If Ethernet converters are used, make sure you request an IP address for every
converter.
4.2.3 Access remotely
Make sure that your IT department provides VPN access to the network for remote
support. If not possible, we strongly advise to install the 3/ 4G gateway module.
You can view the VPVision system on any computer, tablet or smartphone as long as the VPVision
has access to the Internet. If you would like to have external access to the VPVision system a VPN
connection might be required for security reasons. Requesting a VPN connection might take several
weeks. Please contact you IT department in an early stage to prevent any delays. See VPN
connection for more information.
4.3 Create wiring diagram
A wiring diagram will help you to determine what parts to use. Long cables can be eliminated by
using I/O converters.
Inputs
Modbus devices needs to be daisy-chained with a maximum of 8 devices in one chain. See Modbus
networks for more information.
Analog sensors need to be wired into an analog converter separately. Up to 8 sensors can be
connected to one module.
Connection modules
Part
Description
Inputs
VPV.60XX.XXX
VPVision-M
The main module provides input for 8 Modbus
devices in 1 one chain. It also provides 8 analog
inputs
VPA.5030.011
Modbus extension module
This unit will provide additional power when more
than 8 Modbus sensors need to be connected
directly to the VPVision M. This unit needs to be
installed next to the VPVision cabinet.
VPA.5030.111
Modbus to Ethernet
converter
This unit provides input for 8 Modbus devices and
includes power supply. All data will be transferred