VXI Technology CT-400 User manual

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.
bus
CT-400 CHASSIS
THIRTEEN-SLOT VXIBUS CHASSIS
USER’S MANUAL
82-0050-000
Rev. March 31, 2003
VXI Technology, Inc.
2031 Main Street
Irvine, CA 92614-6509
[phone]
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CT-400 Preface 3
TABLE OF CONTENTS
INTRODUCTION
Certification ....................................................................................................................................................... 6
Warranty ............................................................................................................................................................ 6
Limitation of Warranty ...................................................................................................................................... 6
Restricted Rights Legend ...................................................................................................................................6
DECLARATION OF CONFORMITY .............................................................................................................................. 7
GENERAL SAFETY INSTRUCTIONS............................................................................................................................ 8
Terms and Symbols............................................................................................................................................ 8
Warnings ............................................................................................................................................................ 8
SUPPORT RESOURCES ............................................................................................................................................ 11
SECTION 1 ................................................................................................................................................................. 13
INTRODUCTION ...................................................................................................................................................... 13
Introduction...................................................................................................................................................... 13
General Description ......................................................................................................................................... 14
Power Supplies................................................................................................................................................. 14
Backplane......................................................................................................................................................... 14
Cooling............................................................................................................................................................. 14
CT-400 Mainframe Features............................................................................................................................ 15
Voltage Indicator LEDs ................................................................................................................................... 16
Rear Panel Monitor / Control Connector ......................................................................................................... 17
CT-400 Specifications ..................................................................................................................................... 18
CT-400 Dimensional Diagram......................................................................................................................... 20
SECTION 2 ................................................................................................................................................................. 27
INSTALLATION ....................................................................................................................................................... 27
Introduction...................................................................................................................................................... 27
Power Requirements ........................................................................................................................................ 27
Connecting the Mainframe to Earth Ground.................................................................................................... 28
Air Flow Requirements.................................................................................................................................... 28
Installing the Card Shield Option..................................................................................................................... 29
Installing Blanking Panels ............................................................................................................................... 29
BENCH-TOP CT-400 USE....................................................................................................................................... 30
Overview.......................................................................................................................................................... 30
RACK MOUNTING THE CT-400 .............................................................................................................................. 31
Overview.......................................................................................................................................................... 31
Assembly Preparation ...................................................................................................................................... 31
Mounting the Mainframe ................................................................................................................................. 31
Option 100 - Adjustable Rack Mount Flanges with Handles .......................................................................... 32
Required Tools................................................................................................................................................. 32
Parts List .......................................................................................................................................................... 32
Assembly Procedure ........................................................................................................................................ 32
Option 101 - VXIplug&play Rack Mount Kit ................................................................................................. 34
Required Tools................................................................................................................................................. 34
Parts List .......................................................................................................................................................... 34
Assembly Procedure ........................................................................................................................................ 34
Option 102 - Rack Mount Slides...................................................................................................................... 36
Required Tools................................................................................................................................................. 36
Parts List .......................................................................................................................................................... 36
Assembly Procedure ........................................................................................................................................ 36
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4 CT-400 Preface
ADDITIONAL RACK MOUNT OPTIONS .................................................................................................................... 38
Overview.......................................................................................................................................................... 38
Option 103 - Transparent Front Door Installation Procedure .......................................................................... 40
Required Tools................................................................................................................................................. 40
Parts List .......................................................................................................................................................... 40
Assembly Procedure ........................................................................................................................................ 40
Option 104 - Hinged Custom Front Panel Installation Procedure ................................................................... 42
Required Tools................................................................................................................................................. 42
Parts List .......................................................................................................................................................... 42
Assembly Procedure ........................................................................................................................................ 42
Option 105/106 - 1U/2U Cable Trays Installation Procedure.......................................................................... 44
Required Tools................................................................................................................................................. 44
Parts List .......................................................................................................................................................... 44
Assembly Procedure ........................................................................................................................................ 44
INSTALLATION OF VXI MODULES ......................................................................................................................... 46
Overview.......................................................................................................................................................... 46
Required Tools................................................................................................................................................. 46
Installation Procedure ...................................................................................................................................... 46
DISCONNECTING THE MAINFRAME ........................................................................................................................ 47
SECTION 3 ................................................................................................................................................................. 49
OPERATION............................................................................................................................................................ 49
Introduction...................................................................................................................................................... 49
CT-400 Monitor Board .................................................................................................................................... 50
CT-400 Monitor Board - Signals ..................................................................................................................... 51
SECTION 4 ................................................................................................................................................................. 53
SERVICE INFORMATION ......................................................................................................................................... 53
Introduction...................................................................................................................................................... 53
Cleaning the Air Filters.................................................................................................................................... 54
Power Supply Replacement Procedure ............................................................................................................ 56
SECTION 5 ................................................................................................................................................................. 57
DOCUMENTATION.................................................................................................................................................. 57
Introduction...................................................................................................................................................... 57
INDEX ........................................................................................................................................................................58
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CT-400 Preface 5
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VXI Technology, Inc.
6 CT-400 Preface
CERTIFICATION
VXI Technology, Inc. (VTI) certifies that this product met its published specifications at the time of shipment from
the factory. VTI further certifies that its calibration measurements are traceable to the United States National
Institute of Standards and Technology (formerly National Bureau of Standards), to the extent allowed by that
organization’s calibration facility, and to the calibration facilities of other International Standards Organization
members.
WARRANTY
The product referred to herein is warranted against defects in material and workmanship for a period of three years
from the receipt date of the product at customer’s facility. The sole and exclusive remedy for breach of any
warranty concerning these goods shall be repair or replacement of defective parts, or a refund of the purchase price,
to be determined at the option of VTI.
For warranty service or repair, this product must be returned to a VXI Technology authorized service center. The
product shall be shipped prepaid to VTI and VTI shall prepay all returns of the product to the buyer. However, the
buyer shall pay all shipping charges, duties, and taxes for products returned to VTI from another country.
VTI warrants that its software and firmware designated by VTI for use with a product will execute its programming
when properly installed on that product. VTI does not however warrant that the operation of the product, or
software or firmware will be uninterrupted or error free.
LIMITATION OF WARRANTY
The warranty shall not apply to defects resulting from improper or inadequate maintenance by the buyer, buyer-
supplied products or interfacing, unauthorized modification or misuse, operation outside the environmental
specifications for the product, or improper site preparation or maintenance.
VXI Technology, Inc. shall not be liable for injury to property other than the goods themselves. Other than the
limited warranty stated above, VXI Technology, Inc. makes no other warranties, express or implied, with respect to
the quality of product beyond the description of the goods on the face of the contract. VTI specifically disclaims the
implied warranties of merchantability and fitness for a particular purpose.
RESTRICTED RIGHTS LEGEND
Use, duplication, or disclosure by the Government is subject to restrictions as set forth in subdivision (b)(3)(ii) of
the Rights in Technical Data and Computer Software clause in DFARS 252.227-7013.
VXI Technology, Inc.
2031 Main Street
Irvine, CA 92614-6509 U.S.A.
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CT-400 Preface 7
DECLARATION OF CONFORMITY
Declaration of Conformity According to ISO/IEC Guide 22 and EN 45014
MANUFACTURER’S NAME VXI Technology, Inc.
MANUFACTURER’S ADDRESS 2031 Main Street
Irvine, California 92614-6509
PRODUCT NAME Thirteen-Slot VXIbus Chassis
MODEL NUMBER(S) CT-400
PRODUCT OPTIONS All
PRODUCT CONFIGURATIONS All
VXI Technology, Inc. declares that the aforementioned product conforms to the requirements of
the Low Voltage Directive 73/23/EEC and the EMC Directive 89/366/EEC (inclusive 93/68/EEC)
and carries the “CE” mark accordingly. The product has been designed and manufactured
according to the following specifications:
SAFETY EN61010 (2001)
EMC EN61326 (1997 w/A1:98) Class A
CISPR 22 (1997) Class A
VCCI (April 2000) Class A
ICES-003 Class A (ANSI C63.4 1992)
AS/NZS 3548 (w/A1 & A2:97) Class A
FCC Part 15 Subpart B Class A
EN 61010-1:2001
I hereby declare that the aforementioned product has been designed to be in compliance with the relevant sections
of the specifications listed above as well as complying with all essential requirements of the Low Voltage Directive.
March 2003
_________________________
Jerry Patton, QA Manager
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8 CT-400 Preface
GENERAL SAFETY INSTRUCTIONS
Review the following safety precautions to avoid bodily injury and/or damage to the product.
These precautions must be observed during all phases of operation or service of this product.
Failure to comply with these precautions, or with specific warnings elsewhere in this manual,
violates safety standards of design, manufacture, and intended use of the product.
Service should only be performed by qualified personnel.
TERMS AND SYMBOLS
These terms may appear in this manual:
Indicates that a specific WARNING or CAUTION follows.
WARNING Indicates that a procedure or condition may cause bodily injury or death.
CAUTION Indicates that a procedure or condition could possibly cause damage to
equipment or loss of data.
These symbols may appear on the product:
WARNING Indicates that a procedure or condition may cause bodily injury or death.
!
ATTENTION - Important safety instructions
Frame or chassis ground
Alternating Current (AC)
WARNINGS
Follow these precautions to avoid injury or damage to the product:
Use Proper Power Cord To avoid hazard, only use the power cord specified for this
product.
Use Proper Power Source To avoid electrical overload, electric shock, or fire hazard,
do not use a power source that applies other than the
specified voltage.
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CT-400 Preface 9
WARNINGS (CONT.)
Use Proper Fuse To avoid fire hazard, only use the type and rating fuse
specified for this product.
Avoid Electric Shock To avoid electric shock or fire hazard, do not operate this
product with the covers removed. Do not connect or
disconnect any cable, probes, test leads, etc. while they are
connected to a voltage source. Remove all power and
unplug unit before performing any service. Service should
only be performed by qualified personnel.
Ground the Product This product is grounded through the grounding conductor
of the power cord. To avoid electric shock, the grounding
conductor must be connected to earth ground.
Operating Conditions To avoid injury, electric shock or fire hazard:
- Do not operate in wet or damp conditions.
- Do not operate in an explosive atmosphere.
- Operate or store only in specified temperature range.
- Provide proper clearance for product ventilation to
prevent overheating.
- DO NOT operate if you suspect there is any damage to
this product. Product should be inspected or serviced
only by qualified personnel.
Improper Use The operator of this instrument is advised that if the
equipment is used in a manner not specified in this manual,
the protection provided by the equipment may be impaired.
Conformity is checked by inspection.
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10 CT-400 Preface
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CT-400 Preface 11
SUPPORT RESOURCES
Support resources for this product are available on the Internet and at VXI Technology customer
support centers.
Internet Support
E-mail: [email protected]
Web Address: http://www.vxitech.com
Telephone Support (U.S.)
Tel: [phone] West Coast
[phone] East Coast
Fax: [phone] West Coast
[phone] East Coast
VXI Technology Headquarters
Technical Support
VXI Technology, Inc.
2031 Main Street
Irvine, CA 92614-6509
Tel: [phone]
Fax: [phone]
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12 CT-400 Preface
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CT-400 Introduction 13
SECTION 1
INTRODUCTION
INTRODUCTION
This section contains a general description of operating features of the CT-400. A list of
mainframe features follows the description, which is then followed by a brief discussion of the
options available for the CT-400.
FIGURE 1-1 CT-400 THIRTEEN-SLOT MAINFRAME WITH MODULES
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14 CT-400 Introduction
GENERAL DESCRIPTION
The CT-400 mainframe is a C-size, thirteen-slot, VXIbus compatible mainframe that conforms
fully to VXIbus Specification Revision 1.4. The mainframe employs a multi-layer backplane to
ensure premium VXIbus and VMEbus performance and provides all power supplies required by
the VXIbus specification.
The CT-400 mainframe contains thirteen slots in the card cage, twelve of which are available for
use by VXIbus compatible instruments. The thirteenth slot in the card cage (slot 0) is typically
dedicated to the VXIbus Resource Manager.
POWER SUPPLIES
The CT-400 is designed to operate at line frequencies from 47 to 440 Hz and is factory preset to
operate at a nominal line voltage of 115 VAC. The AC input is both auto-voltage and auto-
frequency ranging and may be reconfigured to operate at a nominal 220 VAC by simply changing
the fuse located at the rear of the chassis.
The power supply assembly is completely removable from the rear of the mainframe. The
assembly is short-circuit, over-voltage, reverse-voltage and thermal-shutdown protected. In
addition, all supply lines are monitored and displayed on the front panel to provide user-feedback
of correct operation.
BACKPLANE
The CT-400 has a jumperless auto-configurable backplane with automatic bus grant and IACK
jumpering. There is also a custom power sub-panel to distribute all the supply lines across the
backplane, as well as a 10-layer stripline construction that minimizes crosstalk.
COOLING
The airflow design uses a pressurized plenum system with a baffling system to guarantee enough
cooling capacity. The cooling direction for the VXI instruments is air is drawn through the back
of the mainframe and exhausted out both sides at the top. The power supply is cooled by an
airflow that moves from left (if facing the mainframe) to right.
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CT-400 Introduction 15
CT-400 MAINFRAME FEATURES
FRONT PANEL FEATURES
POWER SWITCH
Feature 1 When elevated, the mainframe is in standby mode, where power is supplied to
the mainframe, but not to the VXI modules.
When depressed, power is supplied to both mainframe and VXI modules.
VOLTAGE MONITOR INDICATORS
Feature 2 Indicates whether specific backplane voltages are within specifications. See
Figure 1-3 for details.
REAR PANEL FEATURES
MODULE FAN FILTER
Feature 3 Replaceable component that filters the air that cools the plug-in modules.
CHASSIS GROUND TERMINAL
Feature 4 Used to electrical ground the mainframe.
J200 CONNECTOR
Feature 5 AC power receptacle.
F200 CONNECTOR
Feature 6 Fuse location.
J210 CONNECTOR
Feature 7 Monitor / Control Connector.
POWER SUPPLY FAN FILTER
Feature 8 Replaceable component that filters the air that cools the power supply.
MONITOR BOARD / J211 CONNECTOR
Feature 9 Provides monitoring of the mainframe’s operation and environment.
(See Section 3 for more details.)
POWER SUPPLY
Feature 10 Replaceable power supply unit.
J211
J210
PWS
PWS
PWS
PWS
FAN
FANSPEED
HIGH
VAR
LOW
AMB
TEM P
PWR
VOLT
CUR
SPEED
TEM P
!
WARNING - D O NOT REMO VE THIS P OWER MO DULE
WHILE THIS INSTRUMENT HASA C POWERAP PLIED
!
WARNIN G - THEGR OUNDINGCONNECTIONIN THE
POWER CORD MUST BE CONNECTED TO EN SURE
PROTECTION FROM ELECTRICALSH OCK.
!
WARNING - TOAVOID ELECTRICALSHOCK,DISCONNECT
ACPOWERCORD PRIOR TO REPLACINGFUSE.
CAUTION- FORCONTINUED FIREPROTECTION
REPLACE ONLYWITHA FUSEOF THE CORRECT
VOLTA GE AN D R ATIN G.
J200
100 - 240 VAC
15A MAX.
47 -63 Hz
REMOV E COVER TO
SERVICE AIR FILTER
J201
MONITOR / CONTR OL
F200
15A T 250 (VAC)
01
Voltage Monitor s
+5V +12V +24V +5VStby
-5.2V -12 V -24V -2V
CT-400 SERIES
VXI MAI NFRA ME
1 2 3 4 5 6 7 8 9 101112
1 2
56 7 8 9
10
4
3
bus
FIGURE 1-2 MAINFRAME FEATURE LOCATIONS
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16 CT-400 Introduction
VOLTAGE INDICATOR LEDS
The power supply lines are monitored and displayed on the front panel, providing information
pertaining to the chassis operational status.
01
Voltage Monitors
+5V +12V +24V +5V Stby
-5.2V -12V -24V -2V
CT-400 SERIES
VXI MAINFRAME
123456789101112
bus
Voltage Monitor LEDs
Green
Not Lit
Red
: Within Voltage Specifications
: Under Voltage
: Over Voltage
FIGURE 1-3 FRONT PANEL VOLTAGE INDICATORS
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CT-400 Introduction 17
REAR PANEL MONITOR / CONTROL CONNECTOR
The 25-pin Monitor / Control Connector (see Figure 1-2) provides access to the backplane
voltages and other signals. The following table shows a pinout/signal list along with a brief
description of each. Refer to the pin locations in Figure 1-4.
TABLE 1-1 MONITOR / CONTROL CONNECTOR PINOUT ASSIGNMENTS
PIN SIGNAL DESCRIPTION
1 -24 VMON VXIbus Voltage Monitor Output
2 GND Logic Ground
3 -2 VMON VXIbus Voltage Monitor Output
4 GND Logic Ground
5 +24 IMON Power Supply Current Monitor Output
6 -12 IMON Power Supply Current Monitor Output
7 -2 IMON Power Supply Current Monitor Output
8 -5.2 VMON VXIbus Voltage Monitor Output
9 RSV Reserved
10 +5 STANDBY VXIbus +5 V Standby Input
11 +5 VMON VXIbus Voltage Monitor Output
12 ACFAIL* VXIbus ACFAIL* Input or Monitor Output (see note)
13 RSV Reserved
14 GND Logic Ground
15 -12 VMON VXIbus Voltage Monitor Output
16 +24 VMON VXIbus Voltage Monitor Output
17 +12 VMON VXIbus Voltage Monitor Output
18 +12 IMON Power Supply Current Monitor Output
19 -24 IMON Power Supply Current Monitor Output
20 -5.2 IMON Power Supply Current Monitor Output
21 +5 IMON Power Supply Current Monitor Output
22 +5 STANDBY VXIbus +5 V Standby Input
23 R INHIBIT* Power Supply Remote Inhibit Input
24 GND Logic Ground
25 SYSRESET* VXIbus SYSRESET* Input or Monitor Output (see note)
NOTE Refer to VXIbus and VMEbus specifications for details on using the ACFAIL* and SYSRESET* signals
Pin 13 Pin 1
Pin 25 Pin 14
FIGURE 1-4 DETAIL - MONITOR / CONTROL CONNECTOR PIN LOCATIONS
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18 CT-400 Introduction
CT-400 SPECIFICATIONS
GENERAL SPECIFICATIONS
SIZE
16.7" (424.18 mm) W x 14.00" (355.60 mm) H x 25.00" D (635.00 mm)
Thirteen C-size VXIbus card slots
WEIGHT
< 50 lb (11.3 kg)
VXIBUS VERSION
1.4
MTBF
100,000 hr
MTTR
5 min
ENVIRONMENTAL SPECIFICATIONS
OPERATING LOCATION
This chassis should be operated indoors in a controlled environment, protected
from exposure to the elements (i.e. direct sunlight, precipitation, wind, etc.)
TEMPERATURE
Operating
Storage
0°C to +50°C
-40°C to +70°C
HUMIDITY
5 - 95% (non-condensing)
COOLING SPECIFICATIONS
COOLING REQUIREMENTS
> 100 W/slot
COOLING MODES
Three cooling modes are available for the CT-400 mainframe. High or low
speed cooling modes can be selected by moving the Fan Speed switch at the
rear of the mainframe. The variable cooling speed mode determines fan speed
as a function of ambient temperature a mainframe load. The power supply and
modules are cooled by separate fans.
AIR FLOW PATH
Air is drawn into the mainframe from the rear and is pressurized below the
cards. The air is then distributed across all slots along the total length of each
slot and is exhausted through the top of the mainframe. When the mainframe is
rack mounted, allow approximately 2.0 inches (5.1 cm) of clearance at the top
and rear for proper airflow.
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CT-400 Installation 19
POWER SPECIFICATIONS
POWER
Available
Useable
1630 W
1000 W
DC SUPPLY VOLTAGE
A total of 1000 W may be supplied to the modules with the following
maximum currents (1800 W version available):
Voltage Peak Current (IMP) Dynamic Current (IMD)
+5 V 80 A 15 A
-5.2 V 60 A 10 A
-2 V 30 A 5 A
+12 V 12 A 3 A
-12 V 12 A 3 A
+24 V 12 A 4 A
-24 V 12 A 4 A
OUTPUT VOLTAGE
Voltage Allowed Variation Ripple/Noise
DC Load
Induced Ripple
Noise
+5 V +0.25 V / -0.125 V 50 mV 50 mV
-5.2 V -0.26 V / +0.125 V 50 mV 50 mV
-2 V -0.10 V / +0.72 V 50 mV 50 mV
+12 V +0.60 V / +0.36 V 50 mV 50 mV
-12 V -0.60 V / +0.36 V 50 mV 50 mV
+24 V +1.20 V / -0.72 V 150 mV 150 mV
-24 V -1.20 V / +0.74 V 150 mV 150 mV
POWER INPUT
Input Voltage
Nominal AC
Nominal DC
Frequency
Inrush Current
Input Power
Input Leakage
Input Harmonics
Fuse
90 – 250 V Operation
207 – 250 V Operation
100 VAC min. - 240 VAC max.
120 - 350 VDC
47 Hz - 63 Hz (47 - 440 Hz with increased leakage current and reduced PFC)
< 70 A (cold start or after 1 minute cool down)
1000 W max
< 1.24 MA @ 264 VAC, 53 Hz
Meets EN61000-3-2
15 A, 250 V, slow blow
10 A, 250 V, slow blow
PERIODIC AND RANDOM DEVIATIONS
±24 V
All Others
150 mVP-P
50 mVP-P
AUXILIARY DC OUTPUTS
1.5 A each at all seven supply voltages (fused/self-healing)
POWER SUPPLY
UL, CSA, TUV approved
Shout circuit, over-voltage, reverse voltage and thermal shutdown protection
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