Wacker Neuson GV 7003A User manual

Operator´s manual
Portable Generator
GV 7000A
GV 7003A
02.2013
5100004230en / 002

Manufacturer
Wacker Neuson Produktion GmbH & Co. KG
Preußenstraße 41
80809 München
www.wackerneuson.com
Tel.: [phone]
Fax: [phone]
Translation of the original operator's manual in German

1Foreword
3100_0000_0002.fm
1Foreword
This operator's manual contains information and procedures for the safe opera-
tion and maintenance of your Wacker Neuson machine. In the interest of your
own safety and to prevent accidents, you should carefully read through the safety
information, familiarize yourself with it and observe it at all times.
This operator's manual is not a manual for extensive maintenance and repair
work. Such work should be carried out by Wacker Neuson service or authorized
specialists.
The safety of the operator was one of the most important aspects taken into con-
sideration when this machine was designed. Nevertheless, improper use or in-
correct maintenance can pose a risk. Please operate and maintain your Wacker
Neuson machine in accordance with the instructions in this operator's manual.
Your reward will be troublefree operation and a high degree of availability.
Defective machine parts must be replaced immediately!
Please contact your Wacker Neuson representative if you have any questions
concerning operation or maintenance.
All rights reserved, especially reproduction and distribution rights.
Copyright 2013Wacker Neuson Produktion GmbH & Co. KG
No part of this publication may be reproduced in any form or by any means, elec-
tronic or mechanical, including photocopying, without the expressed written per-
mission of Wacker Neuson.
Any type of reproduction, distribution or storage on data media of any type and
form not authorized by Wacker Neuson represents an infringement of copyright
and will be prosecuted.
We expressly reserve the right to make technical modifications – even without
special notice – which aim at further improving our machines or their safety stan-
dards.

2 Introduction
100_0000_0003.fm 4
2Introduction
2.1 Means of representation for this operator's manual
Warning symbols
This operator's manual contains safety information of the categories:
DANGER, WARNING, CAUTION, NOTICE.
They should be followed to prevent danger to life and limb of the operator or dam-
age to equipment and exclude improper service.
Notes
Note: Complementary information will be displayed here.
DANGER
This warning notice indicates immediate hazards that result in serious injury or
even death.
XDanger can be avoided by the following the actions mentioned.
WARNING
This warning notice indicates possible hazards that can result in serious injury
or even death.
XDanger can be avoided by the following the actions mentioned.
CAUTION
This warning notice indicates possible hazards that can result in minor injury.
XDanger can be avoided by the following the actions mentioned.
NOTICE
This warning notice indicates possible hazards that can result in material dam-
age.
XDanger can be avoided by the following the actions mentioned.

2 Introduction
5100_0000_0003.fm
Instructions
XThis symbol indicates there is something for you to do.
1. Numbered instructions indicate that you have to carry out something in a de-
fined sequence.
This symbol is used for lists.
2.2 Wacker Neuson representative
Depending on your country, your Wacker Neuson representative is your Wacker
Neuson service, your Wacker Neuson affiliate or your Wacker Neuson dealer.
You can find the addresses in the Internet at www.wackerneuson.com.
The address of the manufacturer is located at the beginning of this operator's
manual.
2.3 Described machine types
This operator's manual is valid for different machine types from a product range.
Therefore some figures can differ from the actual appearance of your machine.
It is also possible that the descriptions include components which are not a part
of your machine.
Details for the described machine types can be found in the chapter Technical
data.

2 Introduction
100_0000_0003.fm 6
2.4 Identification of the machine
Nameplate data
The nameplate lists information that uniquely identifies your machine. This infor-
mation is needed to order spare parts and when requesting additional technical
information.
XEnter the information of your machine into the following table:
Item Designation Your information
1 Group and type
2 Construction year
3 Machine no.
4 Version no.
5 Item no.

Original-Konformitätserklärung
EG-Konformitätserklärung
Hersteller
Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, 80809 München
Produkt
Konformitätsbewertungsverfahren
Nach 2000/14/EG, Anhang VIII.
Benannte Stelle
SNCH Société Nationale de Certification et ’Homologation, L-5230 Sandweiler
Richtlinien und Normen
Hiermit erklären wir, dass dieses Produkt den einschlägigen Bestimmungen und
Anforderungen folgender Richtlinien und Normen entspricht:
2006/42/EG, 2006/95/EG, 2000/14/EG, 2004/108/EG, 2011/65/EU
Bevollmächtigter für technische Unterlagen
Axel Häret,
Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, 80809 München
Produkt GV 7000A GV 7003A
Produkt-Art Generator
Produkt-Funktion Erzeugen von Strom
Artikel-Nummer 0009348 0009353 5100002155
Installierte Nutzleistung 5,47 kW 5,60 kW
Gemessener
Schallleistungspegel
97 dB(A)
Garantierter
Schallleistungspegel
97 dB(A)
Dr. Michael Fischer
Geschäftsführer Technik und Innovation
München, 01.02.2013

wc_bo5000187301_08TOC.fm 9
Table of ContentsGV 7000A / 7003A
Foreword 3
1 Safety Information 11
1.1 Signal Words Used in this Manual ..................................................... 11
1.2 Machine Description and Intended Use ............................................. 12
1.3 Safety Guidelines for Operating the Machine ..................................... 13
1.4 Operator Safety while Using Internal Combustion Engines ............... 16
1.5 Service Safety .................................................................................... 17
2 Labels 19
3 Lifting and Transporting 20
4 Operation 21
4.1 Preparing the Machine for First Use ................................................... 21
4.2 Power Requirements .......................................................................... 22
4.3 Installation .......................................................................................... 22
4.4 Generator Derating ............................................................................. 24
4.5 Grounding the Generator ................................................................... 25
4.6 Operating Heavy Loads ...................................................................... 25
4.7 Use of Extension Cords ...................................................................... 26
4.8 Control Panel ...................................................................................... 28
4.9 Before Starting ................................................................................... 30
4.10 Starting ............................................................................................... 30
4.11 Stopping ............................................................................................. 31
4.12 Emergency Shutdown Procedure ....................................................... 31

10 wc_bo5000187301_08TOC.fm
Table of Contents GV 7000A / 7003A
5 Maintenance 32
5.1 Periodic Maintenance Schedule ..........................................................32
5.2 Engine Oil ............................................................................................33
5.3 Servicing the Air Cleaner .....................................................................34
5.4 Spark Plug ...........................................................................................35
5.5 Engine Speed ......................................................................................36
5.6 Long-Term Storage .............................................................................37
6 Basic Troubleshooting 38
7 Technical Data 39
8 Schematics 42
8.1 GV 7000A—Electrical Schematic ........................................................42
8.2 GV 7003A—Electrical Schematic ........................................................43