WAGO I/O-SYSTEM 750-610 User manual

Fieldbus Independent
I/O Modules
24 V DC Power
Supply/Fuse/Diagn.
750-610
Manual
Version 1.0.2

ii • General
WAGO-I/O-SYSTEM 750
I/O Modules
Copyright ©2006 by WAGO Kontakttechnik GmbH & Co. KG
All rights reserved.
WAGO Kontakttechnik GmbH & Co. KG
Hansastraße 27
D-32423 Minden
Phone: [phone] – 0
Fax: [phone] – 1 69
E-Mail: [email protected]
Web: http://www.wago.com
Technical Support
Phone: [phone] – 5 55
Fax: [phone] – 85 55
E-Mail: [email protected]
Every conceivable measure has been taken to ensure the correctness and com-
pleteness of this documentation. However, as errors can never be fully ex-
cluded, we would appreciate any information or ideas at any time.
E-Mail: [email protected]
We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are
generally trademark or patent protected.

Content •iii
WAGO-I/O-SYSTEM 750
I/O Modules
CONTENT
1Important Comments ................................................................................. 4
1.1 Legal Principles........................................................................................4
1.1.1 Copyright............................................................................................. 4
1.1.2 Personnel Qualification .......................................................................4
1.1.3 Intended Use ........................................................................................4
1.2 Symbols....................................................................................................5
1.3 Number Notation......................................................................................5
1.4 Safety Notes .............................................................................................6
1.5 Scope ........................................................................................................6
2I/O Modules ................................................................................................. 7
2.1 System Modules .......................................................................................7
2.1.1 750-610 [24 V DC Power Supply/Fuse/Diagn.]..................................7
2.1.1.1 View................................................................................................7
2.1.1.2 Description......................................................................................7
2.1.1.3 Display Elements ............................................................................8
2.1.1.4 Schematic Diagram.........................................................................9
2.1.1.5 Technical Data ..............................................................................10
2.1.1.6 Process Image ...............................................................................11
2.1.1.7 Power supply concept ...................................................................11

4 •Important Comments
Legal Principles
WAGO-I/O-SYSTEM 750
I/O Modules
1 Important Comments
To ensure fast installation and start-up of the units described in this manual,
we strongly recommend that the following information and explanations are
carefully read and abided by.
1.1 Legal Principles
1.1.1 Copyright
This manual is copyrighted, together with all figures and illustrations
contained therein. Any use of this manual which infringes the copyright
provisions stipulated herein, is not permitted. Reproduction, translation and
electronic and photo-technical archiving and amendments require the written
consent of WAGO Kontakttechnik GmbH & Co. KG. Non-observance will
entail the right of claims for damages.
WAGO Kontakttechnik GmbH & Co. KG reserves the right to perform
modifications allowed by technical progress. In case of grant of a patent or
legal protection of utility patents all rights are reserved by WAGO
Kontakttechnik GmbH & Co. KG. Products of other manufacturers are always
named without referring to patent rights. The existence of such rights can
therefore not be ruled out.
1.1.2 Personnel Qualification
The use of the product detailed in this manual is exclusively geared to
specialists having qualifications in PLC programming, electrical specialists or
persons instructed by electrical specialists who are also familiar with the valid
standards. WAGO Kontakttechnik GmbH & Co. KG declines all liability
resulting from improper action and damage to WAGO products and third party
products due to non-observance of the information contained in this manual.
1.1.3 Intended Use
For each individual application, the components supplied are to work with a
dedicated hardware and software configuration. Modifications are only
permitted within the framework of the possibilities documented in the
manuals. All other changes to the hardware and/or software and the non-
conforming use of the components entail the exclusion of liability on part of
WAGO Kontakttechnik GmbH & Co. KG.
Please direct any requirements pertaining to a modified and/or new hardware
or software configuration directly to WAGO Kontakttechnik GmbH & Co.
KG.

Important Comments •5
Symbols
WAGO-I/O-SYSTEM 750
I/O Modules
1.2 Symbols
Danger
Always abide by this information to protect persons from injury.
Warning
Always abide by this information to prevent damage to the device.
Attention
Marginal conditions must always be observed to ensure smooth operation.
ESD (Electrostatic Discharge)
Warning of damage to the components by electrostatic discharge. Observe
the precautionary measure for handling components at risk.
Note
Routines or advice for efficient use of the device and software optimization.
More information
References on additional literature, manuals, data sheets and INTERNET
pages
1.3 Number Notation
Number Code Example Note
Decimal 100 normal notation
Hexadecimal 0x64 C notation
Binary '100'
'0110.0100'
Within ',
Nibble separated with dots

6 •Important Comments
Safety Notes
WAGO-I/O-SYSTEM 750
I/O Modules
1.4 Safety Notes
Warning
Switch off the system prior to working on bus modules!
In the event of deformed contacts, the module in question is to be replaced, as
its functionality can no longer be ensured on a long-term basis.
The components are not resistant against materials having seeping and
insulating properties. Belonging to this group of materials is: e.g. aerosols,
silicones, triglycerides (found in some hand creams).
If it cannot be ruled out that these materials appear in the component
environment, then additional measures are to be taken:
- installation of the components into an appropriate enclosure
- handling of the components only with clean tools and materials.
Attention
Cleaning of soiled contacts may only be done with ethyl alcohol and leather
cloths. Thereby, the ESD information is to be regarded.
Do not use any contact spray. The spray may impair the functioning of the
contact area.
The WAGO-I/O-SYSTEM 750 and its components are an open system. It
must only be assembled in housings, cabinets or in electrical operation
rooms. Access must only be given via a key or tool to authorized qualified
personnel.
The relevant valid and applicable standards and guidelines concerning the
installation of switch boxes are to be observed.
ESD (Electrostatic Discharge)
The modules are equipped with electronic components that may be destroyed
by electrostatic discharge. When handling the modules, ensure that the
environment (persons, workplace and packing) is well grounded. Avoid
touching conductive components, e.g. gold contacts.
1.5 Scope
This manual describes the Digital Input Module 750-610 24 V DC Power
Supply/Fuse/Diagn. of the modular WAGO-I/O-SYSTEM 750.
Handling, assembly and start-up are described in the manual of the Fieldbus
Coupler. Therefore this documentation is valid only in the connection with the
appropriate manual.

750-610 [24 V DC Power Supply/Fuse/Diagn.] •7
View
WAGO-I/O-SYSTEM 750
I/O Modules
2 I/O Modules
2.1 System Modules
2.1.1 750-610 [24 V DC Power Supply/Fuse/Diagn.]
Supply Module DC 24 V, with fuse carrier / diagnostics
2.1.1.1 View
++
--
13 14
B
A
750-610
T 6,3 A
250 V
0V
Power jumper contacts
Status
voltage supply
Supply for
power jumper contacts
24V
Data contacts
Error
fuse blown
Fig. 2.1.1-1: Supply Module 750-610 g061000e
2.1.1.2 Description
The supply module 750-610 provides DC 24 V field side power to the
downstream modules.
The power supply is derived from an external source via the 24 V, 0 V and
ground (earth) terminals.
The supply module 750-610 must be fuse-protected (size 5 x 20 mm). The
fuse can be changed quickly, with ease, from the retractable fuse carrier.
The module uses two bits in the input area of the process image.
Bit 0 (supply voltage monitoring) is set when the 24 V supply voltage is
available at both the CAGE CLAMP®supply terminals and the intact fuse.
Bit 1 (fuse monitoring) is set when the 24 V supply voltage is available and
when the fuse is defective or missing.

8 • 750-610 [24 V DC Power Supply/Fuse/Diagn.]
Display Elements
WAGO-I/O-SYSTEM 750
I/O Modules
A green status LED indicates the 24 V supply voltage at the power jumper
contacts when the 24 V supply voltage is available at the CAGE CLAMP®
supply terminals and when the fuse is OK. When the 24 V supply voltage is
available, a red error LED indicates a fault or a missing fuse.
Both the potential groups and the individual modules within these groups can
be arranged in any combination when designing the field bus node.
The supply voltage for the field side is made automatically through the
individual I/O modules by means of power jumper contacts.
Warning
The maximum current of the supply module is 6.3 A. When configuring the
system it is important not to exceed the maximum/sum current. However, if
such a case should occur, another supply module must be added.
The supply module 750-610 can be used with all couplers/controllers of the
WAGO-I/O-SYSTEM 750.
Attention
The supplementary power supply regulations (chapter 2.1.1.7, “Power supply
concept”) must be observed for the certified operation of the supply module
750-610 in shipbuilding or offshore and onshore applications!
2.1.1.3 Display Elements
LED Description
A
red
B
green
Error status
of the fuse
Status voltage
supply
–
Power jumper
contacts
off off
No supply voltage is available at
the CAGE CLAMP®supply
terminals
off on
Supply voltage is available and
fuse is OK
Fig. 2.1.1-2: Display
Elements g060102x
on off
Supply voltage is available and
fuse is defective or missing

750-610 [24 V DC Power Supply/Fuse/Diagn.] •9
Schematic Diagram
WAGO-I/O-SYSTEM 750
I/O Modules
2.1.1.4 Schematic Diagram
1
2
3
4
5
6
750-610
24V
0V
0V
24V
Fig. 2.1.1-3: Supply Module 750-610 g061001e

10 • 750-610 [24 V DC Power Supply/Fuse/Diagn.]
Technical Data
WAGO-I/O-SYSTEM 750
I/O Modules
2.1.1.5 Technical Data
Module Specific Data
Voltage via power jumper contacts DC 24 V (-25 % ... +30 %)
Current via power jumper contacts max. 6.3 A
Supply voltage detection level on: > DC 15 V
off: < DC 5 V
Fuse 5 x 20 mm; T 6,3 A
(Fuse not included.
Use UL Recognized fuses only!)
Dimensions (mm) W x H x L 12 x 64* x 100
* from upper edge of 35 DIN rail
Weight ca. 50 g
Standards and Regulations (cf. Chapter 2.2 of the Coupler/Controller Manual)
EMC-Immunity to interference (CE) acc. to EN 50082-2 (1996)
EMC-Emission of interference (CE) acc. to EN 50081-1 (1993)
EMC-Immunity to interference (Ship building) acc. to Germanischer Lloyd (97)
EMC-Emission of interference (Ship building) acc. to Germanischer Lloyd (97)
Approvals (cf. Chapter 2.2 of the Coupler/Controller Manual)
CULUS (UL508)
ABS (American Bureau of Shipping) 1)
BV (Bureau Veritas) 1)
DNV (Det Norske Veritas) 1) Cl. B
GL (Germanischer Lloyd) 1) Cat. A, B, C, D
KR (Korean Register of Shipping) 1)
LR (Lloyd's Register) 1) Env. 1, 2, 3, 4
NKK (Nippon Kaiji Kyokai)
RINA (Registro Italiano Navale) 1)
CULUS (UL1604) Class I Div2 ABCD T4A
KEMA II 3 G EEx nA II T4
Conformity Marking
1) Note information on “Voltage Supply“!

750-610 [24 V DC Power Supply/Fuse/Diagn.] •11
Process Image
WAGO-I/O-SYSTEM 750
I/O Modules
More Information
Detailed references to the approvals are listed in the document "Overview
Approvals WAGO-I/O-SYSTEM 750", which you can find on the CD ROM
ELECTRONICC Tools and Docs (Item-No.: 0888-0412)
or in the internet under:
www.wago.com !Documentation !WAGO-I/O-SYSTEM 750 !
System Description
2.1.1.6 Process Image
Input bit Meaning
B1 B0
fuse
monitoring
voltage
monitoring
off off
No supply voltage is available at the
CAGE CLAMP®supply terminals
off on
Supply voltage is available and fuse is
OK
on off
Supply voltage is available and fuse is
defective or missing
2.1.1.7 Power supply concept
Supplementary power supply regulations:
The overvoltage protection module 750-624, which is equipped with surge
suppression for the 24 V DC field side power supply and used to filter the
24 V DC field power supply, is required for the certified operation of the
supply module 750-610 in shipbuilding or offshore and onshore applications.

12 • 750-610 [24 V DC Power Supply/Fuse/Diagn.]
Power supply concept
WAGO-I/O-SYSTEM 750
I/O Modules
626 602 610 624 612
(601)
(610)
609
611(602)
(601)
~
24V 24V 24V 230V
Potential 1 Potential 2 Potential 3
Field Electronic Field Field
Field
I/O Modules
Fieldbus Coupler/
Controller
Endmodule
Fig. 2.1.1-4: Power supply concept g060203e

750-610 [24 V DC Power Supply/Fuse/Diagn.] •13
Power supply concept
WAGO-I/O-SYSTEM 750
I/O Modules

WAGO Kontakttechnik GmbH & Co. KG
Postfach 2880 • D-32385 Minden
Hansastraße 27 • D-32423 Minden
Phone: [phone] – 0
Fax: [phone] – 1 69
E-Mail: [email protected]
Internet: http://www.wago.com