Waltons 01OVEABKSTR-V3 Instruction manual

P 1
01OVEABKSTR-V3
Overlap Bike Store
2mm Drill bit
x2 Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All building’s should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied) including a Phillips
screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions. For the duration of heavy
or extended periods of rain, swelling of the wood panels may occur. Warping of the wood may also occur during
excessive dry spells due to an interior moisture loss. Unfortunately, these processes cannot be avoided but can
be helped. It is suggested that the outdoor building is sprayed with water during extended periods of warm
sunshine and sheltered as much as possible during rain or snow.
Once your garden building has been installed it will need to be treated as soon as possible and annually to
prevent the timber from deteriorating and to waterproof it. This is required to maintain the anti-rot guarantee.
Dip Treated buildings - Require a preservative treatment to protect against rot and decay and a waterproof
treatment to prevent water ingress
Pressure Treated buildings - Require a waterproof treatment to prevent water ingress
Log Cabins - Are supplied untreated and require a preservative and waterproong treatment.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base
dimensions, The base should be slightly smaller than the external measurement of the building, i.e. The
cladding should overlap the base, creating a run o for water. It is also recommended that the oor be at least
25mm above the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in the case of childrens
products independently tested to EN71 level, we cannot accept responsibility for your safety whilst erecting
or using this product.
Refer to the instructions pages for you specic product code
**Protim Aquatan T5 (621)**
Your building has been treated with Aquatan.
Aquatan is a water-based concentrate which is diluted with water, the building as been treated by the correct
application of Aquatan solution and then allowed to dry.
Aquatan is a decorative nish to colour the wood, which is applied industrially to timber fence panels and
garden buildings.
Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl
sulphosuccinat and alcohols: 2, 4, 6-trichlorophenol.

1
2
3
4
567
8
9
10
11
12
13 14 15 16
Pre drill
hole
50mm
screw
50mm Screw x46
40mm Screw x18
Felt Tacks x60
20mm Screw x6
30mm Screw x67
30mm Black Screw x2
P 2
01OVEABKSTR-V3
Overall Dimensions:
Length = 2100mm
Width = 839mm
Height = 1720mm
Base Dimensions:
Length = 1981mm
Width = 795mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Door Gable QTY 1
AI-01OVEABKSTR-V3DG
Plain Side QTY 2
AI-01OVEABKSTR-V3PS
Plain Gable QTY 1
AI-01OVEASKSTR-V3PG
Floor QTY 2
AI-01OVEABKSTR-V3FLR
Door QTY 2
AI-01OVEABKSTR-V3D
Roof QTY 2
PI-03-0001
Door Frame - 28x28x1261mm QTY 2
PI-17-0270
Eaves Frame - 28x28x825mm QTY 2
F2828-825MM
Roof Frame - 28x28x744mm QTY 1
F2828-744MM
Door Strip - 28x7x1310mm QTY 2
OVLPR728-1310MM
Fascia - 60x7x1095mm QTY 4
OVLPR760-1095MM
Finial QTY 2
SHED DIAMOND FINAL
Butt Hinge QTY 4
PI-07-0066
Turn Button QTY 2
PI-07-0034 “L” Bracket QTY 2
PI-07-0012
Hasp & Staple QTY 1
PI-07-0031
Pre Assembly
Remove the transportation blocks from
the bottom of each panel before beginning
assembly. Each panel should have two.
1
7
7
Step 1
Place the door gable at onto rm and
level surface.
Insert the door frames into the door
gap (ensure the door frames are ush
with the door gable framing) and
secure to each side using 3x50mm
screws per frame.
6x50mm Screws
Nail Bag

Pre drill
hole
30mm
screw
13
5
5
Pre drill
hole
30mm
screw
Pre drill
hole
50mm
screw
a
b
a
bbbb
32
b
Pre drill
hole
50mm
screw
P 3
Please retain product label and instructions for future reference
10
10
Step 2
Attach the door strips to the top of
the door frames using 3x30mm
screws per strip.
6x30mm Screws
Step 3
Locate each door into the door gap
and x into place with 2x butt
hinges per door (ensuring to screw
into the framing) securing using
6x30mm screws per hinge.
24x30mm Screws
4
4
Step 4
Lay both oor sections (side by
side & upside down) on to a rm
and level surface.
Secure the oor together using
4x50mm screws, xing in an
alternating pattern as shown in
the illustration.
Once the oors are attached turn
the oor section the right way up.
4x50mm Screws
Step 5
Place the plain gable and rst plain side
onto the asembled oor (ensuring the
plain side sits against the overhanging
boards).
Secure the panels together at the
corner using 3x50mm screws.
Do NOT secure to the oor until
the roof has been xed into
position.
3x50mm Screws
a
a
bbbb
b
Pre drill
hole
50mm
screw
Step 6
Place the assembled door gable and
second plain side onto the oor section
(ensuring the plain side sits against the
overhanging boards).
Secure the panels together at the
corner using 9x50mm screws.
Do NOT secure to the oor until
the roof has been xed into
position.
9x50mm Screws
a
a
a
1
2
a
a
a
a
a
a

Pre drill
hole
20mm
screw
30mm
screw
Pre drill
hole
30mm
screw
8
6
a
b
a
Pre drill
hole
50mm
screw
HANDLE
WITH CARE
12
3
4
Felt
tacks
P 4
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
Please retain product label and instructions for future reference
15
a
9
b
15
Step 7
Attach the “L”brackets to each end
of the roof frame using 2x20mm
screws per bracket.
*Ensure the end plate of each “L” bracket is
ush with the end of the framing.
Secure the roof frame inbetween the
plain gable & the door gable (make
sure the roof frame is level with the top
of each gable) and secure into position
using 2x30mm screws per bracket.
4x20mm Screws
4x30mm Screws
a
b
Step 8
Fix 1x eaves frame to each OSB roof
sheet, securing into place using
3x30mm screws per roof section.
*Ensure framing is ush with the OSB sheet.
Place the assembled roof sections onto
the building xing into place with
10x30mm screws per roof section.
26x30mm Screws
b
b
b
b
b
Step 9
Once the roof is tted, secure the
building to the oor with 22x50mm
screws.
*Ensure to screw through the framing
into the oor bearers.
22x50mm Screws
b
Step 10
Roll the felt across the roof leaving
approximately 50mm of overhang
around the building.
Fix the felt into place with 60x felt
tacks at 100mm intervals.
60x Felt Tacks

Pre drill
hole
40mm
screw
30mm
screw
Pre drill
hole
Pre drill
hole
30mm
screw
It is ESSENTIAL that you apply wood treat-
ment immediately after the building has
been assembled.
P 5
Please retain product label and instructions for future reference
11
12 11
11
11
12
Step 11
Fix the fascia’s and nials to the
front and rear of the assembly,
securing into place using
16x40mm screws.
16x40mm Screws
Step 12
Fix the two turn buttons to the
top and bottom of one door
(internally), securing into place
with 1x30mm black screw per
turn button.
2x30mm Black Screws
16
Step 12
Attach the hasp and staple to the front
of the doors (xing the staple to the doors
with the turn buttons and the hasp to
the opposing door) securing into place
with 5x30mm screws.
5x30mm Screws
14