WAPRO WAGATE MTV Maintenance and service guide

®
INSTALLATION MAINTENANCE
& PRODUCT GUARANTEE
WAGATE®SLUICE GATES
PLEASE NOTE SERIALORDERNUMBER HERE::

2
THANK YOU FOR PURCHASING A WAPRO PRODUCT.
FOR FURTHER PRODUCT INFORMATION PLEASE REFER
TO WAPRO.COM
INDEX
OPERATION INSTRUCTIONS ...............................................................................................................................3
TRANSPORT AND STORAGE .........................................................................................................................35
MOUNTING ...................................................................................................................................................................57
COMMISSIONING ........................................................................................................................................................ 8
GERERAL OPERATION .......................................................................................................................................910
MAINTENANCE...............................................................................................................................................................11
WARRANTY .......................................................................................................................................................................11

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OPERATION INSTRUCTIONS
WAGATE SLUICE GATES – MTV, SPS-TL, SPS-TG, SPK-TG, SPM-P-TG, SPM-S-TG
SAFETY INSTRUCTIONS
This manual should be read and properly understood before product commissioning. All personnel working with the
device must be familiar with the safety and warning instructions in this document.
STANDARDSDIRECTIVES
Our products are designed and manufactured in compliance to recognized standards and directives. This is certified in
the Declaration of Conformity.
COMMISSIONING
Before commissioning the user need to check that the product is free of any damages obtained during transport or
storage.
Prior to first use, the user needs to make sure that the steps described in the commissioning part of the manual has been
followed precisely. If the device is fitted with a third-party actuator, either supplied by the manufacturer or a third party,
the user needs to make sure that the setup and commissioning for that product is carried out following that device´s
own specific operation instructions.
Please note that any actuator supplied by the manufacturer will not have been completely commissioned before
shipping, as the setup of electrical connection and communication interface can only be performed on site. We
recommend using a trained technician with knowledge of the chosen type of actuator for this task.
Commissioning is the sole responsibility of the user. The manufacturer cannot be held liable for any consequential
damage.
TRANSPORT AND STORAGE
TRANSPORT
The device should be kept on its original packaging during the entire transport. The shipment pallet must be kept level
and securely fastened down. It is not allowed to stack other products on top of the devise during transport.
The device can only be moved on its original shipment pallet or using at least two of the lifting points on the outside of
the device (Only applicable to sluice gates too large to be handled by hand).
Lifting the product using any other method could result in damage to personnel or the device itself.

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STORAGE
The product must be stored in a dry, well-ventilated environment, away from direct sunlight. Temperatures in storage
must be between -30°C and 40°C. The surface temperature of the plastics can´t exceed 80°C.
The device must not be flooded or otherwise submerged in water during storage.
If the device is stored outside for longer durations, it is advisable to cover up the sluice gate to keep dirt and debris out,
as well as keeping wildlife from inhabiting the sluice gate.
In areas with high humidity or with big fluctuations in temperature, the transportation wrapping must be removed to
avoid buildup of condensation. If the devise has an electric actuator it is advised to hook the actuator up to mains power
to allow the internal heater to keep condensation from damaging the circuit boards.
IDENTIFICATION
Do not remove the label. If purchasing spare parts, state the size and type of sluice gate.
SLUICE GATE APPLICATIONS
The following table shows the applicable uses of each sluice gate type, as well as which types of operation is available. If a
sluice gate is used outside its intended application, proper function can´t be ensured, contact Wapro for advice.
MODEL USE PRESSURE MANUAL
OPERATION AUTOMATIC
OPERATION
MTV
✔
✔
✔
✔
✔
*
SPS-TL
✔
✔
✔
✔
✔
***
SPS-TG
✔
✔
✔
✔
✔
*
✔
**
SPK-TG
✔
✔
✔
✔
✔
*
✔
**
SPM-P-TG
✔
✔
✔
✔
✔
✔
**
SPM-S-TG
✔
✔
✔
✔
✔
Waste water
Clean water (not drinking wwater)
Fish farming
Push/pull
Spindle
Linak acurator
Auma acurator
Hydraulic cylinder
Pneumatic cylinder
One-sided (On-seating)
Two-sided (On/Off-seating)
✔
= Recommended solution
* = Possible solution
[ ] = Is not recommended
*As for further information and measurements, we refer to our product specifications
WAGATE® SLUICE GATES [DN/NPS]
Made in Denmark
wapro.com
SPS-TG
SPS-RTL
SPK-TG
AGR-KP
MPV
MTV
110/4”
250/10”
450/18”
630/25”
900/36”
125/5”
315/12”
550/22”
700/28”
1000/40”
160/6”
355/14”
560/22”
710/28”
1200/48”
®
Trademark registered in EUIPO
200/8”
400/16”
600/24”
800/32”
1400/56”

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MOUNTING
Make sure to bolt through all mounting holes
MOUNTING SURFACE DIRECTION
Before mounting of the sluice gate, make sure that the mounting surface is flat and smooth (max. +/-3mm/m)
MOUNTING SURFACE GASKET
All sluice gates are supplied with a mounting gasket for sealing against the mounting surface. Make sure that this gasket
is correctly mounted and has not been damaged during transport.
ONOFF SEATING
For sluice gates only suitable for on-seating pressure, (see sluice gate applications table), on-seat pressure is defined as
pressure coming from the mounting side of the sluice gate, see figure.

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MOUNTING HARDWARE
The MTV and SPS-TL models can be mounted using dowels. All other models of sluice gates must be mounted using
either wall anchors or chemical anchors. Hardware size can be found on the model specific datasheets. Wapro can
supply complete mounting kits for all sluice gate models.
MOUNTING SEQUENCE
1. Check the sluice gate for any damage sustained.
2. Check that the mounting surface gasket is mounted and undamaged.
3. Place the sluice gate against the wall in its final position.
4. Use the mounting holes as a drilling guide.
5. Mount the anchors or dowels in the wall.
6. Loosely screw in the fasteners. Make sure that all bolts thread easily without applying force to the sluice gate.
7. Tighten the fasteners evenly using a spiral tightening sequence. Torque the fasteners to the torque specified for
fastener type.
MOUNTING ORIENTATION
Sluice gates have no specified mounting orientation. In cases where the sluice gate is not mounted vertically, care
must be taken to ensure that debris cannot accumulate around the mechanical parts of the sluice gate. Contact
Wapro for advice.
SERVICE ACCESS
To be able to perform proper repair and servicing of the sluice gate, the sluice gate must be accessible from the front
and the top of the sluice gate.
MOUNTING ON CURVED WALL
Sluice gates can be manufactured for mounting directly on curved walls. Contact Wapro for advice.

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OPERATING DEVICES
All Wapro sluice gates are available with a diverse range of operating devices. Both for direct mounting on the sluice
gate as well as to extend the operation of the sluice gate. Lengths are made to order. Note that as standard the sluice
gate comes without any operating device. Handwheel, extensions or other operating devices can always be ordered after
initial delivery. Contact Wapro and provide sluice gate type and size.
If an operation extension is used, it is necessary to use wall brackets to eliminate excessive flexing. The brackets should
not be placed more than 1,5m apart.
AMBIENT CONDITIONS
The device is rated for use in temperatures between -25°C & 40°C. If the device is used below freezing temperatures, the
water around the gate can freeze, locking the gate in place. Do not attempt to use mechanical force to move a frozen
gate, as this can lead to permanent damage.
RETROFITTING AN ACTUATOR
If the user wishes to retrofit an actuator, we recommend contacting Wapro for technical information on torque
requirements and interface measurements. If an actuator adapter is mounted, the interface on the device follows ISO
5211.
gate with an extension
gate with a keytop
gate with handweel
gate with a bracket

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COMMISSIONING
These steps must be followed closely before first use.
MECHANICAL SETUP
After mounting is completed, slowly move the sluice gate from open to closed. Make sure that there is no sudden
resistance to the movement which would indicate a problem. To prolong the life of the sluice gate, apply a water-
resistant grease to the spindle when commissioning. (I.e. Chesterton 629)
Fig. 8.1
1
2
3
4
5
6
8
10
11
7
9
To complete commissioning the complete commissioning step in the operation manual specific to the actuator must
be completed.
ELECTRICAL ACTUATOR
The device can be equipped with different types of electrical actuators, most commonly from the manufacturer AUMA.
The connection diagram for the actuator differs between different specifications of the actuator. Therefore, a connection
diagram and complete manual is supplied physically with each actuator. If these documents are lost, complete
documentation can be downloaded from the following website: https://www.auma.com/en/service-support/wiring-
diagrams. The order reference for downloading can be found on the nameplate on the side of the actuator.
See pos. 2 on figure 8.1

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SPSTG, SPKTG, SPMPTG, SPMSTG
To close the sluice gate, turn the operating device clockwise until a natural resistance
is met. The sluice gate opening is fully closed slightly before reaching the end of the
sluice gates travel. Applying high torque on the handle will not improve sluice gate
performance and can lead to permanent damage.
To open the sluice gate, turn the operating device anti-clockwise until a natural
resistance is met. The water pressure pressing on the sluice gate can give a reasonable
amount of resistance to initial movement, but this is completely normal behavior. The
sluice gate is fully open when a resistance is met.
GENERAL OPERATION
MTV & SPSTL
To close the gate push gently on the gate handle until a natural resistance is met.
The gate opening is fully closed slightly before reaching the end of the gates travel.
Pressing hard on the handle will not improve gate performance and can lead to
permanent damage.
To open the gate, pull on the gate handle. The water pressure pressing on the gate
can give a reasonable amount of resistance to initial movement, but this is completely
normal behavior. The gate is fully open when a resistance is met.
Never use heavy equipment to move the gate, as excessive force can permanently
damage the gate.
DN/NPS
200/8
DN/NPS
250/10
DN/NPS
300/12
DN/NPS
400/16
DN/NPS
500/20
DN/NPS
600/24
SPS-TG 5812 18 30 32
SPK-TG 812 18 24 36 44
SPM-P-TG -- - - - -
SPM-S-TG -- - - - -
MAXIMUM ALLOWABLE TORQUE IN NM, WHEN OPENINGCLOSING THE SLUICE GATE:
DN/NPS
700/28
DN/NPS
800/32
DN/NPS
900/36
DN/NPS
1000/40
DN/NPS
1200/48
DN/NPS
1400/56
SPS-TG - - - - - -
SPK-TG 50 65 - - - -
SPM-P-TG - 72 72 113 144 227
SPM-S-TG - 72 72 113 144 227

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MANUAL OVERRIDE OPERATION
To activate manual override, press the blue button at the center of the handwheel to engage motion. The handwheel is
rotated to move the sluice gate. The handwheel is marked, showing which direction opens and closes the sluice gate.
The handwheel is rotated until a natural resistance is felt. Reactivating the electrical movement automatically disenga-
ges the manual override.
COMMISSIONING
The gate with actuator and controller is delivered ready to use with the basic setup already carried out. For more
advanced options, including remote control, some setup is required. See the specific controller documentation for setup
procedures. The documentation can be found here: https://www.linakthirdparty.com/products/motor-controllers-and-
drivers/wcu/#/brochuresmanualsandbussetupfiles
ELECTRIC OPERATION AUMA ACTUATOR, IF SUPPLIED
COMMISSIONING
Note that sluice gates supplied with AUMA actuator will not be set up from the
factory. To commission the sluice gate either follow the commissioning steps in the
AUMA specific manual supplied with the actuator or get the local branch of AUMA to
carry out the commissioning. Contact Wapro for further advice.
LOCAL ELECTRIC OPERATION
To operate the sluice gate, the selector switch [5] is moved into the “Local” position.
Then, depending on the current position, either button [1] or [3] is pressed to make the
actuator move to the desired position automatically. The actuator will stop when it has
reached its programmed end stop. The movement of the sluice gate can be stopped
at any time by using button [2]. At all times the current position of the sluice gate can
be seen on the display [6] as well as observing the mechanical position indicators.
REMOTE ELECTRIC OPERATION
To operate the sluice gate remotely the selector switch [5] is moved into the “remote”
position. The actuator will no longer react to the local controls and is controlled by the
signals sent to it via its connection interface. The precise details of these depend on
the configuration of the actuator.
For more information on the connectivity and functionality of the actuator, we refer to the specific operation instructions
on the AUMA supplied along with the actuator.

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MAINTENANCE
The following maintenance must be performed for the product to operate as intended. Failing to do so voids the warranty.
MAINTENANCE PLAN
Every twelve months:
• To check for proper function, a full open/close operation must be performed. Long periods without use can cause
the gaskets to get stuck in place. The gate should operate smoothly and without sudden resistance. Jerking
motion is a sign of sticking gaskets.
• Refill the bearing housing with bearing grease using the grease nipple. SKF LGWA 2/0.4 or similar is recommended
for 0-40°C. For temperatures below freezing a lower viscosity grease is recommended. (Only applies to SPS-TG,
SPK-TG, SPM-P-TG, SPM-S-TG)
• Reapply a water-resistant grease to the spindle (I.e. Chesterton 629)
• Clean the gate of any growths or buildup filth.
• Inspect the gaskets for any signs of cracks or wear.
• Retighten the bolts and screws.
• Inspect the gate for visual signs of damage. If any significant damage is found, please contact Wapro for advice.
WAPRO A/S WARRANTY
Wapro will remedy defects in material and/or workmanship in any new Wapro valve for a period of two (2) years from
the documented date of purchase so long as the valve has been used in accordance with Wapros instructions and
recommendations and under normal operating conditions. The warranty does not cover damage to the valve caused
by external mechanical forces, such as interference from humans, animals or machines, nor is the warranty valid if the
valve has been modified or altered in any way post-production. Furthermore, the warranty is not valid (a) if the valve
is damaged due to exposure to high concentrations of chemical substances, (b) if the valve is damaged because of
pressure spikes, water hammering or vacuums exceeding the rated limits, (c) the warranty is invalid if flow velocity
exceeds what is recommended, and (d) if malfunctions are caused by other equipment.
To request warranty service, the buyer should contact the WaGate dealer where the valve was purchased within a
reasonable time after discovering any defects. The valve serial number or order number must be quoted in the case of a
warranty claim. Wapros liability is limited to the replacement or repair of the defective valve. Wapro will not assume costs
incurred for removal of defective valves or subsequent installation of replacement valves. Furthermore, Wapro will not
assume transportation costs of damaged valves or replacement valves. Wapro warrants that repaired or replaced valves
are covered for the greater of either the remainder of the original valve warranty or 90 days. THE WARRANTY EXPRESSED
ABOVE SHALL BE IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION,
ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE AND
NONINFRINGEMENT WHICH ARE EXPRESSLY DISCLAIMED, AND IS IN LIEU OF ANY AND ALL OTHER OBLIGATIONS
OR LIABILITY ON WAPROS PART. TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW, UNDER NO
CIRCUMSTANCES WILL WAPRO BE LIABLE TO BUYER FOR ANY INDIRECT, INCIDENTAL, SPECIAL OR CONSEQUENTIAL
DAMAGES (INCLUDING ANY DAMAGE FOR LOSS OF REVENUE OR PROFIT), OR OTHERWISE ARISING OUT OF OR IN
CONNECTION WITH FURNISHING OF THE VALVES, PARTS OR SERVICE HEREUNDER, OR THE PERFORMANCE, USE
OF, OR INABILITY TO USE ANY OF THE VALVES, PARTS OR SERVICE, OR OTHERWISE, WHETHER BASED IN CONTRACT,
WARRANTY, TORT, INCLUDING WITHOUT LIMITATION, NEGLIGENCE OR ANY OTHER LEGAL OR EQUITABLE THEORY.
TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW, THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY
SHALL APPLY EVEN IF SUCH REMEDIES FAIL THEIR ESSENTIAL PURPOSE. FOR THE AVOIDANCE OF DOUBT, NO
EMPLOYEE, AGENT OR OTHER REPRESENTATIVE OF WAPRO IS AUTHORIZED TO EXTEND OR OTHERWISE MODIFY
THE WARRANTY SPECIFIED HEREIN.
WARRANTY
A sluice gate that hasn´t been used very often, is recommend being opened and closed every 3 months if possible.

Rev 1.0
CONTACT WAPRO
customerservice@wapro.com
wapro.com
SE: +46 (0)454 185 10
DK: +45 64 82 40 00
US: +1 888 927 8677
UK: +44 114 308 0123
This manual suits for next models
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