Wareforce DG-E Setup guide

WAREFORCE SERIES
GLASSWASHER
DISHMACHINES
INSTALLATION, OPERATION,
AND SERVICE MANUAL
FOR WAREFORCE MODEL:
DG-E
WAREFORCE DG-E Manual • 07610-003-67-17-K

Revision
Letter
Revision
Date Made by Applicable ECNs Details
A 3-5-09 RC N/A Release to Production.
10 8-20-09 ARL QOF-339 Updated programming page diagram.
B 6-9-10 RC 100609-1502-
CW
Removed warranty registration information.
C 5-22-12 RC QOF-386 Updated schematic to reect wiring change at door switch.
D 3-11-13 RC QOF NDB-219 Updated company logo. Updated pump assembly page.
E 1-28-14 MHH QOF NDB-219 Added wiring change schematics.
F 3-19-14 MHH ECN 8293 Removed page on programming chemical feeder pumps.
Updated drawings for control box assembly, motor & pump assembly and
incoming plumbing assembly.
Added schematics and harness connections.
G 12-15-15 JH N/A Removed DG-D and all references to it.
Changed P/N 05330-100-01-10 to 05330-011-61-34, item #3
on pg. 32.
H 4-22-16 JH N/A Changed drain connection information to 2 1/2” and changed
NPT to “No Hub Connection” on pg. 2.
J 5-9-16 JH ECN 8380 Changed Booster Tank Assembly view and applicable P/Ns to
show thermostat change, pg. 32.
Added schematic 09905-003-36-56-E to show thermostat
change, pg. 37. Removed earlier versions.
Changed Harness Connections diagram to show thermostat
change, pg. 38.
K 1-5-17 JH N/A Updated to new manual format.
Audited and corrected all P/Ns in the manual.
REVISION HISTORY

ii
DG-E
Glasswasher dishmachine; low-temperature, chemical-
sanitizing, with a booster tank and detergent, rinse-aid,
and sanitizer chemical feeder pumps.
Model:
Serial No.:
Installation Date:
Service Rep. Name:
Phone Number:
The manufacturer provides
technical support for all of
the dishmachines detailed
in this manual. We strongly
recommend that you refer to
this manual before making a call
to our technical support staff.
Please have this manual with
you when you call so that our
staff can refer you, if necessary,
to the proper page. Technical
support is not available on
holidays. Contact technical
support toll free at
1-888-800-5672.
Technical support is available
for service personnel only.
NOMENCLATURE

iii
GUIDES
Symbols .......................................................................................................................1
Abbreviations & Acronyms ..........................................................................................1
SPECIFICATIONS
Machine Dimensions ...................................................................................................2
Operating Specs..........................................................................................................3
Electrical Requirements...............................................................................................4
INSTALLATION
Installation Instructions ................................................................................................5
Inspection..........................................................................................................5
Unpacking .........................................................................................................5
Leveling.............................................................................................................5
Plumbing ...........................................................................................................5
Pressure Regulator...........................................................................................6
Shock Absorber ................................................................................................6
Drain Line .........................................................................................................6
Plumbing Check................................................................................................6
Electrical Power Connections ...........................................................................7
Voltage Check ..................................................................................................7
Surrounding Area..............................................................................................7
Temperature Setpoints .....................................................................................7
Chemical Feeder Equipment ............................................................................8
Priming Chemical Feeder Pumps.....................................................................8
OPERATION
Operation Instructions .................................................................................................9
Preparation .......................................................................................................9
Power Up ..........................................................................................................9
Initial Start-up....................................................................................................9
Ware Preparation..............................................................................................11
Daily Start-up ....................................................................................................11
Washing a Rack of Ware..................................................................................11
Operational Inspection......................................................................................12
Shutdown & Cleaning .......................................................................................12
Detergent Control ........................................................................................................13
Deliming.......................................................................................................................14
TABLE OF CONTENTS

iv
TABLE OF CONTENTS
MAINTENANCE
Preventative Maintenance ...........................................................................................15
TROUBLESHOOTING
Common Problems......................................................................................................16
PARTS SECTION
Control Box Assembly .................................................................................................18
Chemical Feeder Pump Components .........................................................................21
Peri-pump Box Assembly ............................................................................................22
Electrical Connection Box Assembly...........................................................................23
Frame Assembly..........................................................................................................24
Hood Assembly ...........................................................................................................25
Switch Panel Assembly ...............................................................................................26
Tub Assembly..............................................................................................................27
Frame & Motor Assembly............................................................................................30
Motor Assembly...........................................................................................................32
Booster Assembly........................................................................................................33
Inlet Plumbing..............................................................................................................34
Plumbing Options ........................................................................................................35
Solenoid Valve Repair Kits..........................................................................................36
Door Assembly ............................................................................................................37
Front Panel Assembly .................................................................................................38
SCHEMATICS
DG-E 115 V, 60 Hz, 1-Phase ......................................................................................39
DG-E Harness Connections ........................................................................................40

07610-003-67-17-K
1
GUIDES GUIDES
SYMBOLS
!
CAUTION
!
WARNING
NOTICE
- risk of injury to personnel.
- risk of damage to equipment.
- risk of electrical shock.
- lockout electrical power.
- reference data plate.
- important note.
i
- caustic chemicals.
ABBREVIATIONS & ACRONYMS
ANSI - American National Standards Institute
GHT - Garden Hose Thread
GPM - Gallons per Minute
GPG - Grains per Gallon
HP - Horse Power
Hz - Hertz
ID - Inside Diameter
kW - Kilowatts
NFPA - National Fire Protection Association
NPT - National Pipe Thread
PSI -Pounds per Square Inch
V- Volts
- ground wire.

07610-003-67-17-K
2
Delta 5-E Installation, Operation, and Service Manual 07610-003-37-08-J
Issued: 05-25-2007 Revised: 05-09-16
SECTION 1: SPECIFICATION INFORMATION
DIMENSIONS
3
21 1/4
(540 mm)
17
(432 mm)
20
(508 mm)
C
A
21 1/4
(540 mm)
B
7 3/4
(197 mm)
39
(991 mm)
6 3/4 (171 mm)
6 (152 mm)
12 1/4
(311 mm)
36 3/4
(933 mm)
24 1/2
(622 mm)
25 1/4
(642 mm)
C
A
B
3 (76 mm)
A - Incoming Water Connection
B - Drain Connection - 2" IPS
C - Electrical Connection Point
NOTE: All vertical dimensions are
at lowest point due to adjustable
bullet feet and may be raised an
additional 2 3/4".
11 1/2
(292 mm)
DISH
CLEARANCE
FRAME DIMENSIONS
Width...................................................................................................... 24 1/2” (622 mm)
Depth .....................................................................................................25 1/4” (641 mm)
Depth with Front Door Open ................................................................. 36 3/4” (933 mm)
Height ....................................................................................................39” (990 mm)
Maximum Wash Chamber Clearance ................................................... 11 1/2” (292 mm)
MACHINE DIMENSIONS
SPECIFICATIONS
A - Incoming Water Connection
B - Drain Connection - 2” NPT
C - Electrical Connection Point
All dimensions from the oor can be
increased 2 3/4” with the machine’s
adjustable feet.
”
”
”
”
”
”
”
”
”
”
”
”
”
”

07610-003-67-17-K
3
OPERATING SPECS
SPECIFICATIONS
Operating Capacity:
Racks per Hour 29
Dishes per Hour 725
Glasses per Hour 1440
Gallons per Rack 1.24
Gallons per Hour 36
Operating Cycles (Seconds):
Wash Time 46
Rinse Time 25
Dwell Time 21
Total Cycle Time 92
Wash Tank Capacity (Gallons): 1.2
Water Temperatures (°F):
Minimum Wash Temperature 120
Minimum Rinse Temperature 120
(140 °F is recommended for both.)
Other Water Requirements:
Water Line Size (NPT) 1.2"
Drain Line Size (NPT) 2"
Flow Pressure (PSI) 20 A 5
Minumum Chlorine Required (PPM): 50
NOTE: Always refer to the machine data plate for specic electrical and water
requirements. The material provided on this page is for reference only and is
subject to change without notice.
OPERATING SPECS
NOTICE
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07610-003-67-17-K
4
Electrical Requirements:
Wash Motor HP 0.75
Wash Heater kW 1.5
Rinse Heater kW 2 kW @ 110 V
Total Amps 16*
Typical Electrical Circuit (Amps) 20
All electrical ratings provided in this manual are for reference only. Always refer
to the machine data plate to get exact electrical information for this machine.
All electrical work performed on machines should be done in accordance
with applicable local, state, territorial, and national codes. Work should
only be performed by qualied electricians and authorized service agents.
Note that all electrical wiring used in this series of machines must be rated,
at a minimum, for 212 °F (100 °C), and that only copper conductors must be
used.
Where applicable, heating element amperage draws have been adjusted for
the assumed input voltage. The manufacturer assumes incoming voltages will
be either 208 or 230 V. Some heating elements used in the machines are rated
for other voltages, such as 240 V and 480 V. Always verify the amperage draw
of the machine in operation when sizing circuit protection.
If the dishmachine is equipped with the optional rinse heater, note the rinse
heater might have its own electrical connection and require a separate service.
Amperage loads for motors and heaters are indicated on the machine data plate.
DG-E electrical congurations:
Available Electrical Characteristics:
• 115 V, 60 Hz, Single-phase
Available Wash Tank Heaters:
• 1.5 kW
Available Rinse Tank Heaters:
• 2 kW
*The DG-E is designed so that the wash motor is never running when the
wash heater is on. Total Amps is based on the higher of the two loads.
DG-E
Electrical Characteristics
VOLTS 115
PHASE 1
FREQ 60
WASH
MOTOR
AMPS
10.0 A
WASH
HEATER
AMPS
16.0 A
TOTAL
LOAD 16.0 A*
NOTICE
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ELECTRICAL REQUIREMENTS
SPECIFICATIONS

07610-003-67-17-K
5
Before installing the unit, check packaging and machine for damage. Damaged
packaging might be an indication of damage to the machine. If there is any type
of damage to both packaging and unit, do not throw away the packaging. The
dishmachine has been inspected at the factory before shipping and is expected to
arrive in new, undamaged condition. However, rough handling by carriers or others
might result in damage to the unit while in transit. If this occurs, do not return the unit to
the manufacturer. Instead, contact the carrier and ask them to send a representative
to the site to inspect the damage and request that an inspection report be completed.
Contact the carrier within 48 hours of receiving the machine as well as the dealer that
sold you the unit.
The machine should be unpacked and removed from the pallet before installing. Open
the front door and remove all of the materials from inside. Once unpacked, verify there
are no missing parts. If a part is missing, contact the manufacturer immediately.
The dishmachine is designed to operate while level. This is important to prevent any
damage to the machine during operation and to ensure the best results possible.
The unit comes equipped with adjustable bullet feet which can be turned using a
pair of pliers. Verify the unit is level from front-to-back and side-to-side before
making any electrical or plumbing connections.
All plumbing connections must be made to adhere to local, state, territorial, and
national codes. The installing plumber is responsible for ensuring the incoming
water lines are ushed of debris before connecting to the machine. Note that chips
and materials from cutting processes can become lodged in the solenoid valves
and prevent them from opening or closing. Any valves that are found to be fouled
or defective because of foreign matter left in the water line, and any subsequent
damage, are not the responsibility of the manufacturer.
A water hardness test must be performed. If water hardness is higher than 5 GPG,
install a water softener or install the optional HTS-11 (scale prevention and corrosion
control). Please contact the manufacturer to purchase the HTS-11.
INSTRUCTIONS
INSTALLATION
INSPECTION
LEVELING
UNPACKING
PLUMBING
Do not throw away
packaging if damage is
evident!
A water hardness test
must be performed.
The plumber must ush
the incoming water line!
!
CAUTION