Wareforce I-X Setup guide

WAREFORCE SERIES
DOOR-TYPE
DISHMACHINES
INSTALLATION, OPERATION,
AND SERVICE MANUAL
WAREFORCE I-X
WAREFORCE I-X Manual • 07610-004-22-85-D

REVISION HISTORY
Revision
Letter Revision Date Made by Applicable ECNs Details
A 4-10-15 KAP N/A Release to production.
B 1-19-16 JH N/A Added Reed Switch 05930-002-36-80 as an option to pg. 26.
C 2-28-17 JH 8417
8503
Updated manual to new format.
Changed Timer P/N to 05945-004-11-78 on pg. 23.
Revised Timer Operation instructions on pgs. 11 and 12.
Updated schematic on pg. 39 for Timer change.
Changed inlet plumbing and air-gap to 3/4".
Updated Wash Motor P/N to 06105-004-24-80 on pg. 34.
Added 09330-004-39-05 to pg. 36.
D 8-28-17 JH N/A
Corrected part numbers and quantity for Chemical Feeder
Pump Assemblies.
Removed assembly numbers from Chemical Feeder Pump
Components page and referenced Control Box pages.

The manufacturer provides
technical support for all of
the dishmachines detailed
in this manual. We strongly
recommend that you refer to
this manual before making a call
to our technical support sta󰀨.
Please have this manual open
when you call so our sta󰀨 can
refer you, if necessary, to the
proper page.
Technical support is not
available on holidays.
Contact technical support toll
free at 1-888-800-5672.
Technical support is available
for service personnel only.
NOMENCLATURE
WAREFORCE I-X
Door-type dishmachine; chemical-sanitizing, single-rack.

GUIDES
Symbols......................................................................................................................................1
Abbreviations & Acronyms..........................................................................................................1
SPECIFICATIONS
I-X Dimensions ...........................................................................................................................2
Table Dimensions .......................................................................................................................3
Operating Capacities..................................................................................................................4
Electrical Requirements..............................................................................................................5
INSTALLATION
Installation Instructions............................................................................................................... 6
Inspection......................................................................................................................... 6
Unpacking........................................................................................................................ 6
Leveling............................................................................................................................ 6
Plumbing.......................................................................................................................... 6
Water Supply Connections .............................................................................................. 6
Pressure Regulator.......................................................................................................... 7
Shock Absorber ............................................................................................................... 7
Connecting the Drain Line ............................................................................................... 7
Plumbing Check............................................................................................................... 7
Electrical Power Connections.......................................................................................... 8
Ventilation ........................................................................................................................ 8
Thermostats..................................................................................................................... 8
Voltage Check.................................................................................................................. 9
Preparing Chemical Feeder Pumps................................................................................. 9
Priming Chemical Feeder Pumps.................................................................................... 9
CAM Timer Operation.....................................................................................................11
I-X False Panel Instructions........................................................................................... 13
OPERATION
Operating Instructions............................................................................................................... 14
Preparation .................................................................................................................... 14
Power Up....................................................................................................................... 14
Filling the Wash Tub ...................................................................................................... 14
First Rack....................................................................................................................... 15
Ware Preparation........................................................................................................... 15
Washing a Rack of Ware ............................................................................................... 15
Operational Inspection................................................................................................... 15
Shutdown & Cleaning .................................................................................................... 16
Deliming Instructions ................................................................................................................ 18
TABLE OF CONTENTS
iii

iv
TABLE OF CONTENTS
MAINTENANCE
Preventative Maintenance........................................................................................................ 19
TROUBLESHOOTING
Common Problems................................................................................................................... 20
PARTS
Control Box...............................................................................................................................22
Chemical Feeder Pump Components......................................................................................24
Hood Assembly ........................................................................................................................26
Door Assembly.........................................................................................................................28
Wash Arm Assembly.................................................................................................................30
Wash Manifold Assembly .........................................................................................................31
Tub & Frame Assembly............................................................................................................32
Wash Motor Assembly..............................................................................................................34
Pump & Motor Assembly..........................................................................................................35
Drain Solenoid Assembly .........................................................................................................36
Solenoid Valve & Vacuum Breaker...........................................................................................37
Miscellaneous Parts.................................................................................................................38
SCHEMATICS
115 V, 60 Hz, 1-Phase.............................................................................................................. 39

07610-004-22-85-D 1
GUIDES GUIDES
SYMBOLS
!
CAUTION
!
WARNING
NOTICE
- risk of injury to personnel.
- risk of damage to equipment.
- risk of electrical shock.
- lockout electrical power.
- reference data plate.
- important note.
i
- caustic chemicals.
ABBREVIATIONS & ACRONYMS
ANSI - American National Standards Institute
CFM - Cubic Feet per Minute
GHT - Garden Hose Thread
GPH - Gallons per Hour
GPM - Gallons per Minute
GPG - Grains per Gallon
HP - Horse Power
Hz - Hertz
ID - Inside Diameter
kW - Kilowatts
NFPA - National Fire Protection Association
NPT - National Pipe Thread
PSI -Pounds per Square Inch
V- Volts

07610-004-22-85-D 2
With doors open
13 [330mm]
65 1/4 [1658mm]
78 [1981mm]
57 1/4 [1454 mm]
B
C
11 1/2 [292mm]
Table height
171
4[438mm]
34 [864mm]
68 1/2 [1740mm]
63
4[174mm]
6 [155mm]
32 [813mm]
Maximum Dish
Clearance
A
Standard clearance between
the wall and the machine with
dishtable is 4".
3 [77mm]
1 [28mm]
32 3/4 [832mm
]
131
4[334mm]
I-X DIMENSIONS
SPECIFICATIONS
LEGEND:
A - Electrical connection
B - Water Inlet 3/4" NPT
C - Drain Connection 2" NPT
All dimensions from the oor can be increased
1 1/2" using the machine's adjustable feet.

07610-004-22-85-D 3
Please remove the front dress panel from the dishmachine if mounting dishmachine for a
corner installation and attaching side tables. Corner installation will trap panel making it di-
cult to remove.
SPECIFICATIONS TABLE DIMENSIONS
NOTICE

07610-004-22-85-D 4
Model Designation: I-X
Operating Capacity:
Racks per Hour 37
Dishes per Hour 925
Glasses per Hour 1332
Tank Capacity (Gallons):
Wash Tank 1.49
Electrical Loads (as applicable):
Wash Motor HP 3/4
Operating Times (seconds):
Wash 43
Rinse 25
Dwell 23
Total 91
Always refer to the machine data plate for specic electrical and water requirements.
The material on this page is for reference only and is subject to change without notice.
CHEMICAL SANITIZING
Water Temperatures (°F):
Minimum Wash Temperature 120 (140 recommended)
Minimum Rinse Temperature 120 (140 recommended)
Minimum Incoming Water Temperature 120 (140 recommended)
Other Water Requirements:
Water Flow Pressure (PSI) 20 +/- 5
Flow Rate Minimum (GPM) 6.52
Water Line Size (NPT) 3/4”
Drain Line Size (NPT) 2”
Minimum Chlorine Required (PPM) 50
OPERATING CAPACITIES
SPECIFICATIONS
NOTICE

07610-004-22-85-D 5
All electrical ratings provided in this manual are for reference only. Always refer
to the machine data plate to get exact electrical information for this machine. All
electrical work performed on machines should be done in accordance with
applicable local, state, territorial, and national codes. Work should only be
performed by qualied electricians and authorized service agents.
Note that all electrical wiring used in this series of machines must be rated, at a
minimum, for 212 °F (100 °C), and that only copper conductors must be used.
Where applicable, heating element amperage draws have been adjusted for the
assumed input voltage. The manufacturer assumes incoming voltages will be either
115, 208, 230, or 460 Volts. Some heating elements used in the machines are rated
for other voltages, such as 240 Volts and 480 Volts. Always verify the amperage
draw of the machine in operation when sizing circuit protection.
Available Electrical Characteristics:
• 115 V, 60 Hz, Single-phase
• 230 V, 60 Hz, Single-phase
I-X
Electrical Characteristics
VOLTS 115 230
PHASE 1 1
FREQ 60 60
WASH
MOTOR
AMPS 10.0 A 5.0 A
TOTAL
LOAD 10.0 A 5.0 A
NOTICE
i
SPECIFICATIONS ELECTRICAL REQUIREMENTS