Warren rupp Sandpiper S20 Metallic Parts list manual

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Model S20
Metallic
Design Level 1
Quality System
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Environmental Management System
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Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
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17.07
SERVICE & OPERATING MANUAL
Original Instructions
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IMPORTANT
Read the safety warnings and instructions in this manual
before pump installation and start-up. Failure to comply with
the recommendations stated in this manual could damage the
pump and void factory warranty.
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Airborne particles and loud noise hazards. Wear eye and ear
protection.
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Be certain that approved eye protection and protective clothing
are worn at all times. Failure to follow these recommendations
may result in serious injury or death.
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Optional 8 foot long (244 centimeters) Ground Strap is available for easy ground connection.
To reduce the risk of static electrical sparking, this pump must be grounded. Check the local
electrical code for detailed grounding instruction and the type of equipment required.
Refer to nomenclature page for ordering information.
When the pump is used for materials that tend to settle out
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prevent damage. In freezing temperatures the pump should be
completely drained between uses.
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caused by gasket creep. Retighten loose fasteners to prevent
leakage. Follow recommended torques stated in this manual.
CAUTION
WARNING
Nonmetallic pumps and plastic components are not UV
stabilized. Ultraviolet radiation can damage these parts and
negatively affect material properties. Do not expose to UV light
for extended periods of time.
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must be piped to an appropriate area for safe containment.
This pump is pressurized internally with air pressure during
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and are reinstalled properly during reassembly.
Take action to prevent static sparking. Fire or explosion can
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WARNING
Take action to prevent static sparking.
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60 (102)
80 (136)
100 (170)
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CAPACITY
U.S. Gallons per minute
Liters per minute
BAR PSI
HEAD
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METERS FEET
40 PSI (2.72 Bar)
20 PSI (1.36 Bar)
Air Inlet Pressure
60 PSI (4.08 Bar)
80 PSI
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100 PSI
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MODEL S20 Metallic Performance Curve
Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions.
The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.
Materials
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280°F
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of oils and solvents; especially all aliphatic, aromatic and
halogenated hydrocarbons, acids, animal and vegetable oils.
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°C
°F
°C
+\WUHO Good on acids, bases, amines and glycols at room
temperatures only.
220°F
°C
°F
°C
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not affected by moderate chemicals, fats, greases and many
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ketones, esters and nitro hydrocarbons and chlorinated aromatic
hydrocarbons.
200°F
°C
°F
°C
1LWULOH*HQHUDOSXUSRVHRLOUHVLVWDQW6KRZVJRRGVROYHQWRLO
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hydrocarbons and nitro hydrocarbons.
°F
88°C
°F
°C
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WHPSHUDWXUHUDQJH0RGHUDWHWRJRRGUHVLVWDQFHWRIXHOVRLOV
and chemicals.
°F
82°C
°F
0°C
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°F
82°C
°F
0°C
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°F
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0°F
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resistance.
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°F
82°C
°F
°C
8UHWKDQH6KRZVJRRGUHVLVWDQFHWRDEUDVLYHV+DVSRRU
resistance to most solvents and oils.
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°F
0°C
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DIHZÀXRURFKHPLFDOVVXFKDVFKORULQHWULÀXRULGHRUR[\JHQ
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temperatures.
220°F
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°C
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Metals:
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6WDLQOHVV6WHHO(TXDOWRRUH[FHHGLQJ$670VSHFL¿FDWLRQ$&)0IRUFRUURVLRQ
resistant iron chromium, iron chromium nickel and nickel based alloy castings for
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CAUTION! Operating temperature limitations are as follows:
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3URFHVVWHPSHUDWXUHUDQJH &WR&IRUPRGHOVUDWHGDVFDWHJRU\HTXLSPHQW
 &WR&IRUPRGHOVUDWHGDVFDWHJRU\HTXLSPHQW
,QDGGLWLRQWKHDPELHQWWHPSHUDWXUHUDQJHDQGWKHSURFHVVWHPSHUDWXUHUDQJHGRQRWH[FHHGWKHRSHUDWLQJWHPSHUDWXUHUDQJHRIWKHDSSOLHGQRQPHWDOOLFSDUWVDVOLVWHGLQWKHPDQXDOVRIWKHSXPSV
1: PUMP SPECS

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WWW.SANDPIP ERP UMP .COM
0RGHO60HWDOOLF
S20 Metallic
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7KHGLPHQVLRQVRQWKLVGUDZLQJDUHIRUUHIHUHQFHRQO\$FHUWL¿HGGUDZLQJFDQEHUHTXHVWHGLISK\VLFDOGLPHQVLRQVDUHQHHGHG
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2.00
50.80
16.88
428.67
24.90
632.56
26.47
672.31
13.85
351.77
2.19
55.63
6.12
155.55
1" AIR EXHAUST PORT
11.63
295.28 2.24
56.84
10.00
254
5.00
127
2.25
57.15
24.90
632.56
2" NPT DISCHARGE PORT
2" NPT SUCTION PORT
9.00
228.60
R.25
6.35
12.25
311.15
10.00
254
10.06
255.59
3/4" NPT AIR INLET
BOTTOM VIEW
1: PUMP SPECS

s20mdl1sm-rev0313
WWW.SANDPIP ERP UMP .COM 0RGHO60HWDOOLF
S20 Metallic
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16.93
430.08
24.88
632.03
27.88
708.23
2.19
55.56
13.06
331.72
29.82
757.50
2.00
50.80
3.00
76.20
4X
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19.05
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1" NPT EXHAUST PORT
670.13
R.25
6.35
9.00
228.60
10.06
255.52
8.00
203.18
13.00
330.20
16.00
406.40
4.50
114.28
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12.70
MOUNTING HOLES
BOTTOM VIEW
AIR INLET
3/4" NPT
27.88
708.23
26.38
670.13
11.63
295.28
4.87
123.70
5.82
147.95
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17.07
2.00
50.80
25.04
635.97
16.00
406.40
7.99
202.89
4.00
101.60
2.00
50.80
4.99
126.69
10.00
254
2" RF 150# ANSI FLANGE
DISCHARGE PORT
2" RF 150# ANSI FLANGE,
SUCTION PORT
1: PUMP SPECS

s20mdl1sm-rev0313
WWW.SANDPIP ERP UMP .COM
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by compressed air, nitrogen or natural gas.
The main directional (air) control valve ①distributes
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over the inner surface of the diaphragm
②$WWKHVDPHWLPH
WKHH[KDXVWLQJDLU③ from behind the opposite diaphragm
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port ④.
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pressure 3, the rod ⑤connected diaphragms shift
together creating discharge on one side and suction on the
opposite side. The discharged and primed liquid’s directions
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The pump primes as a result of the suction stroke. The
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the chamber volume. This results in a pressure differential
necessary for atmospheric pressure 3WRSXVKWKHÀXLG
through the suction piping and across the suction side check
YDOYHDQGLQWRWKHRXWHUÀXLGFKDPEHU⑦.
Suction (side) stroking also initiates the reciprocating
(shifting, stroking or cycling) action of the pump. The suction
diaphragm’s movement is mechanically pulled through its
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actuator plunger aligned to shift the pilot signaling valve.
Once actuated, the pilot valve sends a pressure signal to the
opposite end of the main directional air valve, redirecting the
compressed air to the opposite inner chamber.
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LEVEL
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LINE
MUFFLER
SUBMERGED ILLUSTRATION
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prevent siphoning spills.
2: INSTAL & OP

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diameter.
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consumption.
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LQFUHDVHVF\FOLQJUDWHEXWGRHVQRWLQFUHDVHWKHUDWHRIÀRZFDYLWDWLRQKDVRFFXUUHG7KHYDOYHVKRXOGEHFORVHGVOLJKWO\WRREWDLQWKHPRVWHI¿FLHQWDLUÀRZWRSXPS
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Surge Suppressor
Shut-Off Valve
Pressure Gauge
Drain Port
Shut-Off
Valve
Check
Valve
Air Inlet
Discharge
Unregulated Air
Supply to Surge
Suppressor
Pipe Connection
(Style Optional)
Flexible Connector
Flexible Connector
Vacuum
Gauge
Suction
Shut-Off Valve
Drain Port
Air Dryer
Filter Regulator
P/N: 020.V107.000
Muffler
(Optional Piped Exhaust)
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Available Accessories:
1. Surge Suppressor
2. Filter/Regulator
3. Air Dryer
1
2
3
1RWHSurge Suppressor and
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CAUTION
The air exhaust should
be piped to an area
for safe disposition
of the product being
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a diaphragm failure.
2: INSTAL & OP

s20mdl1sm-rev0313
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For additional troubleshooting tips contact After Sales Support at [email protected] or 419-524-8388
Symptom: Potential Cause(s): Recommendation(s):
3XPS&\FOHV2QFH 'HDGKHDGV\VWHPSUHVVXUHPHHWVRUH[FHHGVDLU
supply pressure).
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Bent or missing actuator plunger. Remove pilot valve and inspect actuator plungers.
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Check air distribution system. 'LVDVVHPEOHDQGLQVSHFWPDLQDLUGLVWULEXWLRQYDOYHSLORWYDOYHDQGSLORWYDOYHDFWXDWRUV
'LVFKDUJHOLQHLVEORFNHGRUFORJJHGPDQLIROGV &KHFNIRULQDGYHUWHQWO\FORVHGGLVFKDUJHOLQHYDOYHV&OHDQGLVFKDUJHPDQLIROGVSLSLQJ
'HDGKHDGV\VWHPSUHVVXUHPHHWVRUH[FHHGVDLU
supply pressure).
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3XPSFKDPEHULVEORFNHG 'LVDVVHPEOHDQGLQVSHFWZHWWHGFKDPEHUV5HPRYHRUÀXVKDQ\REVWUXFWLRQV
3XPS&\FOHVDQG:LOO
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Cavitation on suction side. Check suction condition (move pump closer to product).
&KHFNYDOYHREVWUXFWHG9DOYHEDOOVQRWVHDWLQJ
properly or sticking.
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Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged.
Use heavier valve ball material.
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manifold).
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Resistance Guide for compatibility.
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Suction line is blocked. 5HPRYHRUÀXVKREVWUXFWLRQ&KHFNDQGFOHDUDOOVXFWLRQVFUHHQVRUVWUDLQHUV
([FHVVLYHVXFWLRQOLIW )RUOLIWVH[FHHGLQJ¶RIOLTXLG¿OOLQJWKHFKDPEHUVZLWKOLTXLGZLOOSULPHWKHSXPSLQPRVWFDVHV
Suction side air leakage or air in product. 9LVXDOO\LQVSHFWDOOVXFWLRQVLGHJDVNHWVDQGSLSHFRQQHFWLRQV
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Over lubrication. 6HWOXEULFDWRURQORZHVWSRVVLEOHVHWWLQJRUUHPRYH8QLWVDUHGHVLJQHGIRUOXEHIUHHRSHUDWLRQ
,FLQJ 5HPRYHPXIÀHUVFUHHQGHLFHDQGUHLQVWDOO,QVWDOODSRLQWRIXVHDLUGULHU
Clogged manifolds. &OHDQPDQLIROGVWRDOORZSURSHUDLUÀRZ
'HDGKHDGV\VWHPSUHVVXUHPHHWVRUH[FHHGVDLU
supply pressure).
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Cavitation on suction side. Check suction (move pump closer to product).
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Suction side air leakage or air in product. 9LVXDOO\LQVSHFWDOOVXFWLRQVLGHJDVNHWVDQGSLSHFRQQHFWLRQV
Suction line is blocked. 5HPRYHRUÀXVKREVWUXFWLRQ&KHFNDQGFOHDUDOOVXFWLRQVFUHHQVRUVWUDLQHUV
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Check valve obstructed. 'LVDVVHPEOHWKHZHWHQGRIWKHSXPSDQGPDQXDOO\GLVORGJHREVWUXFWLRQLQWKHFKHFNYDOYHSRFNHW
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'LDSKUDJPIDLOXUHRUGLDSKUDJPSODWHVORRVH Replace diaphragms, check for damage and ensure diaphragm plates are tight.
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Cavitation. (QODUJHSLSHGLDPHWHURQVXFWLRQVLGHRISXPS
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and lubrication.
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Suction side air leakage or air in product. 9LVXDOO\LQVSHFWDOOVXFWLRQVLGHJDVNHWVDQGSLSHFRQQHFWLRQV
Check valve obstructed. 'LVDVVHPEOHWKHZHWHQGRIWKHSXPSDQGPDQXDOO\GLVORGJHREVWUXFWLRQLQWKHFKHFNYDOYHSRFNHW
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2: INSTAL & OP

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476-227-000 Air End Kit $OXPLQXP&HQWHU
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476-227-010 Air End Kit 8VH:LWK&DVW,URQ&HQWHUV
476-227-110 Air End Kit 8VH:LWK6WDLQOHVV6WHHO&HQWHUV
476-170-558 Air End Kit $LU9DOYHZLWK6WURNH,QGLFDWRU 
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476-042-360 Wet End Kit
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476-042-354 Wet End Kit
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476-042-365 Wet End Kit
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476-042-633 Wet End Kit
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476-042-635 Wet End Kit
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**Note: Pumps equipped with these components are not ATEX compliant
Torque:
90 in. lbs.
Torque:
90 in. lbs.
Torque:
Plate to Rod
360 in. lbs.
Torque:
Plate to Plate
480 in. lbs.
600 in. lbs. Santoprene
Torque:
360 in. lbs. Aluminum
and Stainless Steel,
500 in. lbs. Cast Iron
Overlay
Diaphragm Option
One-Piece Bonded
Diaphragm Option
476-042-644 Wet End Kit
6DQWRSUHQH'LDSKUDJPV37)(%DOOV37)(6HDOV
476-042-364 Wet End Kit
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476-042-654 Wet End Kit
6DQWRSUHQH'LDSKUDJP37)(2YHUOD\V37)(%DOOV37)(
Seats.
476-042-659 Wet End Kit
 2QH3,HFH%RQGHG37)(1LWULOH'LDSKUDJP
 37)(%DOOV37)(6HDWV
475-216-000 Midsection Conversion Kit
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Hardware Kits
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**Electronic Leak Detector Kits
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Service & Repair Kits
3: EXP VIEW

s20mdl1sm-rev0313
WWW.SANDPIP ERP UMP .COM
0RGHO60HWDOOLF
Item Part Number Description Qty
24 518.146.156 Manifold, Discharge 1
518.146.156E Manifold, Discharge 2" BSP Tapered 1
518.146.156W Welded Raised Face 150#
2" ANSI Flanged Manifold 1
518.146.010 Manifold, Discharge 1
518.146.010E Manifold, Discharge 2" BSP Tapered 1
518.146.110 Manifold, Discharge 1
518.146.110E Manifold, Discharge 2" BSP Tapered 1
518.146.110W Welded Raised Face 150#
2" ANSI Flanged Manifold 1
25 545.005.115 Nut, Hex 3/8-16 16
545.005.330 Nut, Hex 3/8-16 16
26 545.007.115 Nut, Hex 7/16-14 16
545.007.330 Nut, Hex 7/16-14 16
27 560.001.360 O.Ring 2
28 612.192.157 Plate, Inner Diaphragm 2
612.192.010 Plate, Inner Diaphragm 2
612.214.150 Plate, Inner Diaphragm
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   3ODWH2XWHU'LDSKUDJP$VVHPEO\ 
   3ODWH2XWHU'LDSKUDJP$VVHPEO\ 
   3ODWH2XWHU'LDSKUDJP$VVHPEO\ 
30 612.195.157 Plate, Inner Diaphragm (used with 286.020.604) 2
612.195.010 Plate, Inner Diaphragm (used with 286.020.604) 2
   3ODWH2XWHU'LDSKUDJP$VVHPEO\
(used with 286.020.604) 2
   3ODWH2XWHU'LDSKUDJP$VVHPEO\
(used with 286.020.604) 2
   3ODWH2XWHU'LDSKUDJP$VVHPEO\
(used with 286.020.604) 2
32 620.020.115 Plunger, Actuator 2
33 675.042.115 Ring, Retaining 2
34 685.058.120 Rod, Diaphragm 1
35 720.004.360 Seal, Diaphragm Rod 2
36 722.040.550 Seat, Check Ball 4
722.040.360 Seat, Check Ball 4
722.040.363 Seat, Check Ball 4
722.040.364 Seat, Check Ball 4
722.040.365 Seat, Check Ball 4
722.040.080 Seat, Check Ball (seals required see item 40) 4
722.040.110 Seat, Check Ball (seals required see item 40) 4
722.040.150 Seat, Check Ball (seals required see item 40) 4
722.040.600 Seat, Check Ball 4
37 900.005.115 Washer, Lock 16
900.005.330 Washer, Lock 16
38 901.038.115 Washer, Flat 5/16 4
901.038.330 Washer, Flat 5/16 4
39 901.048.115 Washer, Flat 3/8 (Stroke Indicator Only) 4
901.048.330 Washer, Flat 3/8 (Stroke Indicator Only) 4
40 560.106.360 Seal (O-Ring) (See item 36) 8
560.106.363 Seal (O-Ring) (See item 36) 8
560.106.364 Seal (O-Ring) (See item 36) 8
560.106.365 Seal (O-Ring) (See item 36) 8
720.060.608 Seal (O-Ring) (See item 36) 8
   0HWDO0XIÀHUIRURWKHUPXIÀHURSWLRQVVHHSJ 
Parts not shown used with Raised Face ANSI Flange Options R and W:
170.035.330 Hex Cap Screw 4
326.052.080 Mounting Foot 2
545.007.330 Hex Nut 4
900.006.330 Lock Washer 4
901.022.330 Flat Washer 8
Parts not shown used with Raised Face ANSI Flange Option R ONLY:
334.115.110 2" ANSI 150# Raised Face Flange
and Threaded Pipe Connection 2
538.024.110 2" NPT Pipe Nipple x 2-1/2" Long 2
Item Part Number Description Qty
   $LU9DOYH$VVHPEO\Z,QWHJUDOPXIÀHU
(Cast Iron Centers Only) 1
   $LU9DOYH$VVHPEO\&DVW,URQ&HQWHUV2QO\ 
   $LU9DOYH$VVHPEO\Z,QWHJUDOPXIÀHU
(Stroke Indicator Only) 1
   $LU9DOYH$VVHPEO\6WURNH,QGLFDWRU2QO\ 
   $LU9DOYH$VVHPEO\Z,QWHJUDOPXIÀHU 
   $LU9DOYH$VVHPEO\ZLWK6WDLQOHVV6WHHO+DUGZDUH 
   $LU9DOYH$VVHPEO\ 
   $LU9DOYH$VVHPEO\
(
Cast Iron or Stainless Steel Centers Only) 1
2 050.017.354 Ball, Check 4
050.017.360 Ball, Check 4
050.017.364 Ball, Check 4
050.017.365 Ball, Check 4
050.018.600 Ball, Check 4
3 070.006.170 Bushing 2
   3LORW9DOYH$VVHPEO\ 
   3LORW9DOYH$VVHPEO\6WDLQOHVV6WHHO&HQWHUV2QO\ 
   3LORW9DOYH$VVHPEO\&DVW,URQ&HQWHUV2QO\ 
5 114.024.157 Intermediate Bracket 1
114.024.010 Intermediate Bracket 1
114.024.110 Intermediate Bracket (Stainless Steel Centers Only) 1
6 132.035.360 Bumper, Diaphragm 2
7 135.034.506 Bushing, Plunger 2
   &DS$LU,QOHW$VVHPEO\ 
   &DS$LU,QOHW$VVHPEO\ 
   &DS$LU,QOHW$VVHPEO\6WDLQOHVV6WHHO&HQWHUV2QO\ 
9 170.052.115 Capscrew, Hex Hd 3/8-16 X 2.25 16
170.052.330 Capscrew, Hex Hd 3/8-16 X 2.25 16
10 170.060.115 Capscrew, Hex Hd 7/16-14 X 2.00 16
170.060.330 Capscrew, Hex Hd 7/16-14 X 2.00 16
11 170.069.115 Capscrew, Hex Hd 5/16-18 X 1.75 4
170.069.330 Capscrew, Hex Hd 5/16-18 X 1.75 4
12 171.053.115 Capscrew, Soc Hd 3/8-16 X 2.50 4
(Stroke Indicator Only)
171.053.330 Capscrew, Soc Hd 3/8-16 X 2.50 4
(Stroke Indicator Only)
170.006.115 Capscrew, Hex HD 3/8-16 X 1.00 4
170.006.330 Capscrew, Hex HD 3/8-16 X 1.00 4
13 171.059.115 Capscrew, Soc Hd 7/16-14 X 1.25 8
171.059.330 Capscrew, Soc Hd 7/16-14 X 1.25 8
171.011.115 Capscrew, Soc Hd 1/2-13 x 1.00
(Stainless Steel Centers Only) 8
   &KDPEHU2XWHU 
   &KDPEHU2XWHU 
   &KDPEHU2XWHU 
   &KDPEHU,QQHU 
   &KDPEHU,QQHU 
   &KDPEHU,QQHU6WDLQOHVV6WHHO&HQWHUV2QO\ 
16 286.020.604 Diaphragm, Overlay 2
17 286.118.000 Diaphragm, One.Piece Bonded 2
18 286.007.354 Diaphragm 2
286.007.360 Diaphragm 2
286.007.363 Diaphragm 2
286.007.364 Diaphragm 2
286.007.365 Diaphragm 2
   *DVNHW$LU9DOYH 
   *DVNHW3LORW9DOYH 
   *DVNHW$LU,QOHW 
   *DVNHW,QQHU&KDPEHU 
23 518.145.156 Manifold, Suction 1
518.145.156E Manifold, Suction 2" BSP Tapered 1
518.145.156W Welded Raised Face 150#
2" ANSI Flanged Manifold 1
518.145.010 Manifold, Suction 1
518.145.010E Manifold, Suction 2" BSP Tapered 1
518.145.110 Manifold, Suction 1
518.145.110E Manifold, Suction 2" BSP Tapered 1
518.145.110W Welded Raised Face 150#
2" ANSI Flanged Manifold 1
&RPSRVLWH5HSDLU3DUWV/LVW
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Air Valve Assembly Parts List
Item Part Number Description Qty
1 031.173.000 Air Valve Assembly 1
1-A 095.109.157 Body, Air Valve 1
1-B 031.139.000 Sleeve and Spool Set 1
1-C 132.029.357 Bumper 2
1-D 560.020.360 O-Ring 10
1-E 165.127.157 Cap, End 2
1-F 170.032.330 Hex Head Capscrew
1/4-20 x .75 8
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1-J 706.026.330 Machine Screw 4
**Air Valve Assembly Parts List
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1/4-20 x .75 8
1-J 706.026.115 Machine Screw 4
IMPORTANT
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and start-up. It is the responsibility of the purchaser
to retain this manual for reference. Failure to comply
with the recommendations stated in this manual will
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Air Distribution Valve Servicing
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6WHS3UHVVVOHHYH%IURPERG\$
6WHS,QVSHFW25LQJ'DQGUHSODFHLIQHFHVVDU\
6WHS/LJKWO\OXEULFDWH25LQJV'RQVOHHYH%
6WHS3UHVVVOHHYH%LQWRERG\$
6WHS5HDVVHPEOHLQUHYHUVHRUGHUVWDUWLQJZLWKVWHS
1RWH6OHHYHDQGVSRRO%VHWLVPDWFKJURXQGWRDVSHFL¿HGFOHDUDQFH
VOHHYHDQGVSRROV%FDQQRWEHLQWHUFKDQJHG
4: AIR END

s20mdl1sm-rev0313
WWW.SANDPIP ERP UMP .COM 0RGHO60HWDOOLF
$LU'LVWULEXWLRQ9DOYH$VVHPEO\
ATEX Compliant
Air Valve Assembly Parts List
(Use w/Aluminum centers only)
Item Part Number Description Qty
1 031.183.000 Air Valve Assembly 1
1-A 095.109.157 Body, Air Valve 1
1-B 031.139.000 Sleeve and Spool Set 1
1-C 132.029.357 Bumper 2
1-D 560.020.360 O-Ring 10
1-E 165.127.157 Cap, End 2
1-F 170.032.330 Hex Head Capscrew
1/4-20 x .75 8
Air Valve Assembly Parts List
   $LU9DOYH$VVHPEO\  
&RQVLVWVRIDOOFRPSRQHQWVDERYHH[FHSW
1-F 170.032.115 Hex Head Capscrew
1/4-20 x .75 8
Air Valve Assembly Parts List
(Use w/Cast Iron and Stainless Steel centers)
Item Part Number Description Qty
1 031.179.000 Air Valve Assembly 1
1-A 095.109.110 Body, Air Valve 1
1-B 031.139.000 Sleeve and Spool Set 1
1-C 132.029.357 Bumper 2
1-D 560.020.360 O-Ring 10
1-E 165.127.110 Cap, End 2
1-F 170.032.115 Hex Head Capscrew
1/4-20 x .75 8
*
*
1-A
*
1RWH&DQQRWEH
used with Integral
0XIÀHURSWLRQ
IMPORTANT
5HDGWKHVHLQVWUXFWLRQVFRPSOHWHO\EHIRUHLQVWDOODWLRQ
and start-up. It is the responsibility of the purchaser
to retain this manual for reference. Failure to comply
with the recommendations stated in this manual will
GDPDJHWKHSXPSDQGYRLGIDFWRU\ZDUUDQW\
Air Distribution Valve Servicing
6HHUHSDLUSDUWVGUDZLQJUHPRYHVFUHZV
6WHS5HPRYH+H[+HDG&DS6FUHZV)
6WHS5HPRYHHQGFDS(
6WHS5HPRYHVSRROSDUWRI%FDXWLRQGRQRWVFUDWFK
6WHS3UHVVVOHHYH%IURPERG\$
6WHS,QVSHFW25LQJ'DQGUHSODFHLIQHFHVVDU\
6WHS/LJKWO\OXEULFDWH25LQJV'RQVOHHYH%
6WHS3UHVVVOHHYH%LQWRERG\$
6WHS5HDVVHPEOHLQUHYHUVHRUGHUVWDUWLQJZLWKVWHS
1RWH6OHHYHDQGVSRRO%VHWLVPDWFKJURXQGWRDVSHFL¿HGFOHDUDQFH
VOHHYHDQGVSRROV%FDQQRWEHLQWHUFKDQJHG
4: AIR END

s20mdl1sm-rev0313
WWW.SANDPIP ERP UMP .COM
0RGHO60HWDOOLF
$LU'LVWULEXWLRQ9DOYH$VVHPEO\
(For NON-ATEX Cast Iron Centers)
1-J
1-D
1-F
1-G
1-H
1-G
1-E
1-C
1-A
1-A
1-B
1-C
1-E
1-G
1-H
Air Valve Assembly Parts List
,WHP 3DUW1XPEHU 'HVFULSWLRQ 4W\
  $LU9DOYH$VVHPEO\ 
$  6OHHYHDQG6SRRO6HW 
%  %RG\$LU9DOYH 
&  %XPSHU 
'  &DS0XIÀHU 
(  &DS(QG 
)  0XIÀHU 
*  25LQJ 
+  5LQJ5HWDLQLQJ 
-  6FUHZ6HOIWDSSLQJ 
)RU3XPSVZLWK$OWHUQDWH0HVK6RXQG'DPSHQLQJ0XIÁHUVRU3LSHG([KDXVW
  $LU9DOYH$VVHPEO\ 
 ,QFOXGHVDOOLWHPVXVHGRQ
 PLQXVLWHPV')-
Air Distribution Valve Servicing
6HHUHSDLUSDUWVGUDZLQJUHPRYHVFUHZV
6WHS5HPRYHHQGFDSUHWDLQHU+
6WHS5HPRYHHQGFDS(
6WHS5HPRYHVSRROSDUWRI$FDXWLRQGRQRWVFUDWFK
6WHS3UHVVVOHHYH$IURPERG\%
6WHS,QVSHFW25LQJ+DQGUHSODFHLIQHFHVVDU\
6WHS/LJKWO\OXEULFDWH25LQJV+RQVOHHYH$
6WHS3UHVVVOHHYH$LQWRERG\%
6WHS5HDVVHPEOHLQUHYHUVHRUGHUVWDUWLQJZLWKVWHS
1RWH6OHHYHDQGVSRRO$VHWLVPDWFKJURXQGWRDVSHFL¿HGFOHDUDQFH
VOHHYHDQGVSRROV$FDQQRWEHLQWHUFKDQJHG
IMPORTANT
5HDGWKHVHLQVWUXFWLRQVFRPSOHWHO\EHIRUHLQVWDOODWLRQ
and start-up. It is the responsibility of the purchaser
to retain this manual for reference. Failure to comply
with the recommendations stated in this manual will
GDPDJHWKHSXPSDQGYRLGIDFWRU\ZDUUDQW\
4: AIR END

s20mdl1sm-rev0313
WWW.SANDPIP ERP UMP .COM 0RGHO60HWDOOLF
Air Valve Assembly Parts List
Item Part Number Description Qty
1 031.146.000 Air Valve Assembly 1
1-A 031.143.000 Sleeve and Spool Set 1
1-B 095.094.559 Body, Air Valve 1
1-C 132.029.552 Bumper 2
'  &DS0XIÀHU 
1-E 165.098.147 Cap, End 2
)  0XIÀHU 
*  25LQJ 
1-H 675.044.115 Ring, Retaining 2
1-J 710.015.115 Screw, Self Tapping 4
1-K 210.008.330 Clip, Safety 1
1-M 560.029.360 O-Ring 2
)RU3XPSVZLWK$OWHUQDWH0HVK6RXQG'DPSHQLQJ0XIÀHUV
or Piped Exhaust:
  $LU9DOYH$VVHPEO\ 
(includes all items on 031.146.000 minus 1-D, 1-F, & 1-J).
$LU9DOYHZLWK6WURNH,QGLFDWRU$VVHPEO\
ATEX Compliant
Air Distribution Valve Servicing
6HHUHSDLUSDUWVGUDZLQJUHPRYHVFUHZV
6WHS5HPRYHHQGFDSUHWDLQHU)
6WHS5HPRYHHQGFDS(EXPSHU&
6WHS5HPRYHVSRROSDUWRI$FDXWLRQGRQRWVFUDWFK
6WHS3UHVVVOHHYH$IURPERG\%
6WHS,QVSHFW25LQJ*DQGUHSODFHLIQHFHVVDU\
6WHS/LJKWO\OXEULFDWH25LQJV*RQVSRRO$
6WHS3UHVVVOHHYH$LQWRERG\%
6WHSReassemble in reverse order.
1RWH6OHHYHDQGVSRRO$VHWLVPDWFKJURXQGWRDVSHFL¿HGFOHDUDQFH
VOHHYHDQGVSRROV$FDQQRWEHLQWHUFKDQJHG
4: AIR END

s20mdl1sm-rev0313
WWW.SANDPIP ERP UMP .COM
0RGHO60HWDOOLF
3LORW9DOYH$VVHPEO\
Pilot Valve Assembly Parts List
Item Part Number Description Qty
  3LORW9DOYH$VVHPEO\ 
4-A 095.095.157 Valve Body 1
4-B 755.052.000 Sleeve (With O-Rings) 1
4-C 560.033.360 O-Ring (Sleeve) 6
4-D 775.055.000 Spool (With O-Rings) 1
4-E 560.023.360 O-Ring (Spool) 3
4-F 675.037.080 Retaining Ring 1
For Pumps with Cast Iron Center Section
Item Part Number Description Qty
  3LORW9DOYH$VVHPEO\ 
4-A 095.095.558 Valve Body 1
(includes all other items used on 095.110.000)
For Pumps with Stainless Steel Center Section
Item Part Number Description Qty
  3LORW9DOYH$VVHPEO\ 
4-A 095.095.110 Valve Body 1
(includes all other items used on 095.110.000)
Pilot Valve Servicing
:LWK3LORW9DOYHUHPRYHGIURPSXPS
6WHS5HPRYHVQDSULQJ)
6WHS5HPRYHVOHHYH%LQVSHFW25LQJV&
replace if required.
6WHS5HPRYHVSRRO'IURPVOHHYH%
 LQVSHFW25LQJV(UHSODFHLIUHTXLUHG
6WHS/LJKWO\OXEULFDWH25LQJV&DQG(
Reassemble in reverse order.
4: AIR END

s20mdl1sm-rev0313
WWW.SANDPIP ERP UMP .COM 0RGHO60HWDOOLF
3LORW9DOYH$VVHPEO\ ,QWHUPHGLDWH$VVHPEO\'UDZLQJ
Intermediate Repair Parts List
,WHP 3DUW1XPEHU 'HVFULSWLRQ 4W\
  %UDFNHW,QWHUPHGLDWH 
  %UDFNHW,QWHUPHGLDWH 
  %UDFNHW,QWHUPHGLDWH 
  %XVKLQJ3OXQJHU 
  25LQJ 
  3OXQJHU$FWXDWRU 
  5LQJ5HWDLQLQJ 
  6HDO'LDSKUDJP5RG 
1RWH,WLVUHFRPPHQGHGWKDWZKHQSOXQJHUFRPSRQHQWV
DUHVHUYLFHGQHZUHWDLQLQJULQJVEHLQVWDOOHG
Intermediate Assembly Drawing
6WHS5HPRYHSOXQJHUDFWXDWRUIURPFHQWHURI  
intermediate pilot valve cavity.
6WHS5HPRYH5LQJ5HWDLQLQJGLVFDUG
6WHS5HPRYHEXVKLQJSOXQJHULQVSHFWIRUZHDU 
 DQGUHSODFHLIQHFHVVDU\ZLWKJHQXLQHSDUWV
6WHS5HPRYH25LQJLQVSHFWIRUZHDUDQG  
 UHSODFHLIQHFHVVDU\ZLWKJHQXLQHSDUWV
6WHS/LJKWO\OXEULFDWH25LQJDQGLQVHUWLQWR  
intermediate.
6WHSReassemble in reverse order.
6WHS5HPRYH6HDO'LDSKUDJP5RG
6WHS&OHDQVHDODUHDOLJKWO\OXEULFDWHDQGLQVWDOOQHZ6HDO 
 'LDSKUDJP5RG
IMPORTANT
When the pumped product source is at a higher
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pipe the exhaust higher than the product source
to prevent siphoning spills. In the event of a
diaphragm failure a complete rebuild of the
center section is recommended.
35
32
5
33
7
26
4: AIR END

s20mdl1sm-rev0313
WWW.SANDPIP ERP UMP .COM
0RGHO60HWDOOLF
'LDSKUDJP6HUYLFH'UDZLQJ1RQ2YHUOD\
'LDSKUDJP6HUYLFH'UDZLQJZLWK2YHUOD\
*AVAILABLE FOR FIELD CONVERSION FROM OVERLAY
TO ONE-PIECE BONDED DIAPHRAGM KITS:
Kit: 475-253-000
2 286-118-000 One-Piece Diaphragm
2 612-214-150 Inner Plates
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17
34
26
26 13
15
6
30
18
16
31
14
10 37
25
25
37
13
25
34
15
6
28
Torque: Plate to Plate
480 in. lbs.
600 in. lbs. Santoprene
Torque: Plate to Plate
480 in. lbs.
600 in. lbs. Santoprene
18
16
31
14
10 37
25
25
37 10
14
37
25
25
37
29
13
25
34
26
15
6
28
18
Torque: Plate to Plate
480 in. lbs.
600 in. lbs. Santoprene
5: WET END