WARRIOR ECH500 User manual

Warrior Electric Chain Hoists
ECH500 & ECH1000
User Manual

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CERTIFICATE OF INSPECTION
This product has been examined and passed our standards to be allowed to leave the factory.
Model No:
Serial No:
Manufacture Date:
In the Box:
1. Chain electric hoist....................................................................................................... 1 pc
2. Bucket stationary shaft............................................................................................... 1 pc
3. Inner hexagon socket screw ..................................................................................... 2 pcs
4. Hexagon nut.................................................................................................................... 2 pcs
5. Flat washer ...................................................................................................................... 4 pcs
6. Inner hexagon spanner ............................................................................................... 1 pc
7. Grease................................................................................................................................ 1 bag
8. User manual..................................................................................................................... 1 copy
Carefully read this manual for proper operation beforesetting-up, operation, maintenance and
inspection of the electricchain hoist.Do not begin to operate it before you have read this manual.
Special Warning
1. ENSURE, before operation, that the electric chain hoist has a reliable earth connection.
2. DO NOT use an electric chain hoist with twisted, kinked or damaged load chains. Make sure
that the bottom hook of theload chain is in good working order.
3. DO NOT lift a load which exceeds the rated load.The rated load is indicated on the hook block
or on theidentification plate of the electric chain hoist body.
4. DO NOT climb on a suspended load and do not use the electricchain hoist to lift, support or
transport persons.
5. DO NOT work under a suspended load.
6. DO NOT operate chain hoist in damp, wet or rainy conditions After outdoor use the chain hoist
MUST be removed and stored inside in a dry area.
7. DO NOT lift a load using the tip of hook.
8. DO NOT operate the electric chain hoist intermittently (abrupt reversing & frequent inching).
9. NEVER try to operate the electric chain hoist above or below up & down lifting limits.
10. DO NOT lift a load using more than one chain hoist at a time.
11. The length of the outdoor power supply cable SHOULD NOTexceed 50 meters. Otherwise, the
power supply cable diameter should be increased to avoid high amperage.
12. After the power supplied and before the operation, the three or single phase power
consumption should be checked.
Note:The load chain of the electric chain hoist is not lubricated whenit leaves the factory. Make
sure before operation that you haveapplied No.20 oil or grease.
Introduction
The Warrior electric chain hoist adopts advanced Japanese technology to improve the labour &
eciency in the work place, is suitable for use in fabricated buildings, barns, factories, warehouses,
construction sites, and is the ideal tool for many lifting and lowering applications.
Main features
1. High Safety
a. The electric chain hoist has power supply phase protection which will automatically activate
if the incorrect phase is used. This in turn will prevent the chain hoist from any movement.
b. The electric chain hoist has upper & lower limit devices. The powersupply will be
automatically cut and the hook will stopmoving immediately when the hook reaches itslimit.
2. Elegant Design
a. The electric chain hoist is of small volume, light weight andbeautiful design constructed of
die-cast aluminiumstructure.
b. The electric chain hoist is made of 3 stage planetary gearing which provides smooth and low
noise driven gearing.
3. High intensity of components and spare parts
a. The main components and spare parts of the electric chain hoist have the feature of high
durability which adopts advanced alloy steel with multi special heat treatment machining.
b. Upper and lower hooks have the feature of high tensile strength which adopt advanced alloy
steel with heat treatment machining. Thus, if the electric chain hoist is overloaded the hook will
minor distort instead of brittle rupture.
4. The electric chain hoist features a chain bucket or bag which prevents locking or damage if the
load chain when it is raised and lowered automatically.
Technical Specs
Capacity
(t)
Lifting
height
(m)
Lifting
Chain
(mm)
Voltage Motor
Load Power Current (A)
Lifting
Speed
(m/min)
ECH500 0.5 3 8x24 240v S3 - 30%
20 min
650
watts
6.5 5
ECH1000 1 6 8x24 240v S3 - 30%
20 min
650
watts
6.5 2.5
Environment requirement
1. Relatively humidity: <85%
2. Temperature: -25°C to 40°C
3. Altitude: < 1 000m
4. Do not use where there is danger of fire, volatile or poisonous gases, molten metal, flammable
or explosive substances.
5. Noise Level >95 dBa

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Operation instructions
1. Installation and set up
a. Suspend the electric chain hoist on a reliable frame or support beam, connect a suitable
power source to the hoist and press the up and down push button on handset. Watch the
working condition of the electric chain hoist, the connection is correct if the hook moves
according to the direction of the push buttons. Otherwise, when the electric chain hoist does
not operate while the breaker is put on and a push-button is pressed, the electric chain hoist is
being blocked by the function of “negative phase protection device” (Three phase 380V Model
Only) In such a case, put the breaker o and change the T-line (black) with the R-line (red) on
the cable side. The electric chain hoist will then properly operate. (ENSURE sure that the S-line
is connected to the earthed phase of the power source.)
b. Check the electric chain hoist for movement operation for approx. 10 min before first load
being applied. (Do Not use for a long periods of time). 
2. Frequency
The motor of the electric chain hoist adopts S4 chain motorwhich starts about <240 times/h
3. Maintenance
Regular maintenance should be carried out by competent personal only, pay close attention to
the main components and moving parts:
a) Load chain: Keep the electric chain hoist oiled or lubricated in the daily operation and the
operator should check the for worn condition of the chain on daily basis.
b) Brake system: Make sure friction pads are clean, not worn or damaged. It is IMPERATIVE
to pay attention to the damaged or worn condition of the friction brake pads. If the thickness
of the friction pads is too small to work or load is creeping, then they should be replaced
immediately with a new set (Can buy separately from agents or manufacturer).
c) Gear-driven part: It should be cleaned and oiled (No.1 lubricating oil) as set out in the annual
inspection.
d) All bearing: It should be cleaned and oiled (No. Ilubricating oil) as set out in the annual
maintenance.
e) Hook: Pay attention to the worn condition of the hook inannual maintenance. If the worn
place bigger than 10% ofthe hook, then it should be replaced with a new one.
4. Repair warning:If the electric chain hoist is destroyed or inoperative in use, please inform us or
our identified agents instead of repairing it by yourselves.
Troubleshooting
Issue Possible reasons Suggested Fix
The motor does not work
Improper connection of power
supply line
Properly make connection of
R-S-T lines of power source
Master switch on the switch
cabinet is turned o. Fuses are
burnt out. Breaker is activated.
Check the switch cabinet and
turn on the master switch.
Power source is connected to
the reverse phase.
Make change of R-T lines of
power source
The unit does not
work after the power source
connected and have buzzer
sound in the brakes
The voltage is too low and the
electromagnetic can not open Secure voltage as specified.
Bad connection of master
switch
Check for it continuity and re-
place damaged parts with new
one. Secure connection.
The unit exhibits other move-
ments than those directed by
the push-buttons
Inside wiring like push-buttons
and electromagnetic relay are
not correct
Make proper connection as per
connecting diagram
Malfunction of directional
switches Check for connection
Incorrect connection of motor
starting coils
Make change of starting coil
terminals.
Brake does not function
Big voltage drop of power
source Secure voltage as specified
Brake gap exceeds the limit Replace worn parts with new
one.
Terminals are disconnected.
Solenoid coil burnt out.
Replace the brake coil with
new one
Damaged rectifier Replace the printed board with
new one
Incorrect connection of printed
boards
Make correct connection ac-
cording to marking of the
boards
Abnormal sound
Extremely worn gears Replacement of parts
Extremely worn chains, sprock-
ets and guides Replacement of parts
When contacting the electric
chain hoist, a shock is given
Wrong grounding
Firmly co1mect the earth line
to the earth. Firmly connect
the travel rail to the earth.
Keep the rail face contacting
the wheels free from paint,etc
Electrical components like
push-buttons arc not properly
insulated
Make repair of disordered
points and replace damaged
parts with new ones.

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Single phase series electric chain hoist wiring diagram
Technical Parts Diagram
Technical Parts List
NO Description NO Description NO Description
1 Nameplate 41 Motor output shaft 81 Thrust washer
2 Junction box cover 42 External circlip 82 Round nut
3 AC contactor 43 Bearing 83 Fan blade
4 Phase sequence protector 44 Transmission gear (A) 84 Cover
5 Transformer 45 Transmission shaft A 85 Spring washer
6 Connector terminal 46 External circlip 86 Hexagon slot round bolt
7 Mounting plate 47 Bearing 87 Housing plug
8 Spring washer 48 Hexagon slot round bolt 88 Guy clip
9 Hexagon slot round bolt 49 Spring washer 89 Power cord
10 Spacing plate 50 Bearing plate 90 Control cable
11 Hook shaft 51 Chain axle 91 Control switch
12 Hanging pole 52 Hook bracket 92 Protective cover
13 Oring 53 Hook fixed shaft 93 Guide wheel
14 Shaft sleeve 54 Elastic cylindrical pin 94 Cylindrical pin
15 Internal circlip 55 Hook components 95 Chain guide holder
16 Gear box cover 56 Gear case 96 Spacing axis (2)
17 Gasket 57 Bearing 97 Guiding inlet (B)
18 Wire holder 58 Rubber seal ring 98 Chain
19 Hexagon slot round bolt 59 Bearing 99 Spacing spring
20 Hang line board 60 Bearing seat 100 Chain buckle
21 Seal ring IH 61 Spring washer 101 Flat washer
22 Tensile machine plate 62 Hexagon slot round bolt 102 Loose pulley box
23 Limit shaft A 63 Spline sleeve 103 Bearing
24 Elastic cylindrical pin 64 Elastic cylindrical pin 104 Loose pulley shaft
25 Limit shall head 65 Seal ring II 105 Load semicircle hoop
26 Limit switch 66 Motor casing 106 I look
27 Hinge seat 67 Rotor 107 Hook chain guide
28 Seal ring l 68 External circlip 108 Guiding inlet (A)
29 Locknut 69 Flat key 109 Chain guiding inlet plate
30 Centering sleeve 70 Tripping spring 110 Socket cap screw
31 Disc spring(big) 71 Retaining ring A 111 Lifting lug (2)
32 Paper-based friction plate 72 Disc spring( small) 112 Socket cap screw
33 Transmission gear (B) 73 Stator 113 Chain bucket
34 Pressure plate 74 Brake set 114 Tray entrance
35 Transmission shaft B 75 Bearing 115 Pressing plate
36 Bearing 76 Retaining ring B 116 Nut
37 Bearing 77 Motor cover 117 Lifting lug (I)
38 Sprocket shaft gear 78 Spring washer
39 External circlip 79 Shaft sleeve
40 Chain wheel 80 Internal circlip

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