Waukesha VGF F18G Operating instructions

FORM 6243
Copyright 1989, 2001, 2002 Dresser, Inc. All rights
reserved
Waukesha Engine
Dresser, Inc.
Waukesha, Wisconsin 53188
Printed in U.S.A. 7/02
This document contains proprietary and trade secret information and
is given to the receiver in confidence. The receiver by reception and
retention of the document accepts the document in confidence and
agrees that, except as with the prior expressed written permission of
Waukesha Engine, Dresser, Inc., itwill; (1) not use thedocument or any
copy thereof or the confidential or trade secret information
therein; (2) not copy or reproduce the document in whole, or in part
without the prior written approval of Waukesha Engine, Dresser, Inc.;
and (3) not disclose to others either the document or the confidential or
trade secret information contained therein.
All sales and information herein supplied subject to Standard Terms of
Sale, including limitation of liability.
WAUKESHA, DRESSER, and WKI are registered trademarks of
Dresser, Inc. VGF and DRESSER logo are trademarks of Dresser, Inc.
All other trademarks, service marks, logos, slogans, and trade names
(collectively “marks”) are the properties of their respective owners.
Dresser, Inc. disclaims any proprietary interest in these marks owned
by others.
Serial No.
Specification No.
Printed on Recycled Paper
Third Edition
F18/H24 G/GL/GLD/GSID
Repair & Overhaul Manual
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ILLUSTRATIONS
xiFORM 6243 Third Edition
LIST OF ILLUSTRATIONS
Section 1.00 -- Warning Tag And Decal
Locations
Figure 1.00-1. Warning Tag And
Decal Locations 1.00 -- 2......................
Figure 1.00-2. Warning Tag And
Decal Locations 1.00 -- 3......................
Figure 1.00-3. Caution Label -- P/N 209107M --
To Service Heater 1.00 -- 4....................
Figure 1.00-4. Danger Label -- P/N 211900 --
Disconnect Power Source 1.00 -- 4.............
Figure 1.00-5. Warning Label -- P/N 211910K --
Safety Guard 1.00 -- 4........................
Figure 1.00-6. Warning Label -- P/N 211910L --
Safety Guard 1.00 -- 4........................
Figure 1.00-7. Warning Label -- P/N 211910N --
Maximum Gas Inlet Pressure 1.00 -- 4...........
Figure 1.00-8. Warning Label -- P/N 211910T --
Maximum Gas Inlet Pressure 1.00 -- 4...........
Figure 1.00-9. Warning Label -- P/N 211910W --
Vent Flammable Gas 1.00 -- 5..................
Figure 1.00-10. Warning Label -- P/N 211911B --
Built Without Engine Protection 1.00 -- 5.........
Figure 1.00-11. Warning Label -- P/N 211911J --
Barring Device 1.00 -- 5.......................
Figure 1.00-12. Caution Label -- P/N 211920B --
Eye/Ear Protection 1.00 -- 5....................
Figure 1.00-13. Caution Label -- P/N 211920E --
Hot Components 1.00 -- 6.....................
Figure 1.00-14. Safety Label -- P/N 211930A --
Lifting Instructions 1.00 -- 6....................
Figure 1.00-15. Caution Label -- P/N 211930C --
Lifting Instructions 1.00 -- 6....................
Section 1.10 -- Rigging And Lifting
Engines
Figure 1.10-1. Correct Method Of Lifting
Engine -- Rear View 1.10 -- 1...................
Figure 1.10-2. Correct Method Of Lifting
Engine -- Side Views 1.10 -- 2..................
Section 1.15 -- General Information
Figure 1.15-1. Previous Production Model
Plate 1.15 -- 1................................
Figure 1.15-2. VGF Specification Plate 1.15 -- 2......
Figure 1.15-3. Engine Nameplate 1.15 -- 2...........
Figure 1.15-4. Current Nameplate
Configuration 1.15 -- 2........................
Figure 1.15-5. Engine Serial Number 1.15 -- 3........
Figure 1.15-6. Left Side View -- F18GL 1.15 -- 4......
Figure 1.15-7. Left Side View -- H24G 1.15 -- 5.......
Figure 1.15-8. Right Side View -- H24GL 1.15 -- 6.....
Figure 1.15-9. Right Side View -- H24GLD,
Impco Carburetor 1.15 -- 7.....................
Figure 1.15-10. Right Side View -- F18GLD,
Deltec Carburetor And High Temperature
Application 1.15 -- 8..........................
Figure 1.15-11. Right Side View -- F18GSID 1.15 -- 9...
Figure 1.15-12. Front View -- F18G/H24G 1.15 -- 10...
Figure 1.15-13. Front View -- F18GL/
H24GL 1.15 -- 11.............................
Figure 1.15-14. Rear View -- F18GL/
H24GL 1.15 -- 12.............................
Figure 1.15-15. Rear View -- F18G 1.15 -- 13.........
Figure 1.15-16. Rear View -- F18G/H24G,
Dual Fuel 1.15 -- 14...........................
Figure 1.15-17. Instrument Panel 1.15 -- 15..........
Figure 1.15-18. Rear View F18GL/H24GL,
Impco 1.15 -- 19..............................
Figure 1.15-19. Right And Left Side Views --
F18GLD/H24GLD 1.15 -- 20...................
Figure 1.15-20. Front View F18GL/H24GL,
Impco 1.15 -- 21..............................
Section 2.00 -- Cylinder Head Removal
Figure 2.00-1. Exhaust Thermocouple 2.00 -- 1.......
Figure 2.00-2. Exhaust Thermocouple
Conduit 2.00 -- 1.............................
Figure 2.00-3. Turbocharger Discharge
Elbow 2.00 -- 1...............................
Figure 2.00-4. Turbocharger Discharge
Elbow 2.00 -- 2...............................
Figure 2.00-5. Heat Shield 2.00 -- 2.................
Figure 2.00-6. High Tension Coil Lead 2.00 -- 2.......
Figure 2.00-7. Spark Plug Tube Tool --
P/N 472065 2.00 -- 2..........................
Figure 2.00-8. Rocker Arm Cover --
Standard 2.00 -- 2............................
Figure 2.00-9. CSA High Tension Lead 2.00 -- 3......
Figure 2.00-10. CSA Flange Mounted Coil 2.00 -- 3...
Figure 2.00-11. Spark Plug Tube Tool --
P/N 472065 2.00 -- 3..........................
Figure 2.00-12. CSA Rocker Arm Cover 2.00 -- 3.....
Figure 2.00-13. Rocker Arm Cover Removal
Tool 2.00 -- 3................................
Figure 2.00-14. Rocker Arm Support
Installation 2.00 -- 4...........................
Figure 2.00-15. Rocker Arm Support
Wrench 2.00 -- 4.............................
Figure 2.00-16. Rocker Arm Support
Installation 2.00 -- 4...........................

ILLUSTRATIONS
xii FORM 6243 Third Edition
Figure 2.00-17. Cross Bar Installation 2.00 -- 4.......
Figure 2.00-18. Intake Manifold 2.00 -- 4.............
Figure 2.00-19. Intake Manifold 2.00 -- 5.............
Figure 2.00-20. Exhaust Manifold 2.00 -- 5...........
Figure 2.00-21. CSA Conduit 2.00 -- 5...............
Figure 2.00-22. Vortox Separator Bracket 2.00 -- 5....
Figure 2.00-23. Current—Water Elbow
Assembly 2.00 -- 5............................
Figure 2.00-24. Previous—Water Elbow
Assembly 2.00 -- 6............................
Figure 2.00-25. Rocker Arm Cover Studs 2.00 -- 6....
Figure 2.00-26. Cylinder Head 2.00 -- 6.............
Figure 2.00-27. Lifting Eye 2.00 -- 6.................
Figure 2.00-28. Cylinder Head Gasket --
P/N 300000B 2.00 -- 7........................
Figure 2.00-29. Cylinder Head Gasket --
P/N 300000D 2.00 -- 7........................
Figure 2.00-30. Intake Manifold O--Rings 2.00 -- 7....
Section 2.05 -- Crankcase Removal
Figure 2.05-1. Connecting Rod Inspection
Cover 2.05 -- 1...............................
Figure 2.05-2. Piston Cooling Jet 2.05 -- 1...........
Figure 2.05-3. Connecting Rod Access 2.05 -- 2......
Figure 2.05-4. Match Cap And Rod
Numbers 2.05 -- 2............................
Figure 2.05-5. Carbon Removal 2.05 -- 2............
Figure 2.05-6. Piston Removal/Installation
Tool 2.05 -- 2................................
Figure 2.05-7. Piston Removal 2.05 -- 3.............
Figure 2.05-8. Cylinder Sleeve Removal 2.05 -- 3.....
Figure 2.05-9. Sleeve Removal Tool 2.05 -- 3........
Figure 2.05-10. Parallel Pins 2.05 -- 3...............
Figure 2.05-11. Upper Oil Separator Inlet
Tube 2.05 -- 4................................
Figure 2.05-12. Auxiliary And Jacket Water
Pumps 2.05 -- 4..............................
Figure 2.05-13. Water Pump Idler Oil Supply 2.05 -- 4..
Figure 2.05-14. PSG Governor 2.05 -- 4.............
Figure 2.05-15. Magneto 2.05 -- 4..................
Figure 2.05-16. Hall--effect Pickup Location 2.05 -- 5..
Figure 2.05-17. Vibration Damper Guard 2.05 -- 5.....
Figure 2.05-18. Vibration Damper 2.05 -- 5...........
Figure 2.05-19. Damper Driving Flange 2.05 -- 5......
Figure 2.05-20. Crankcase Seal Removal 2.05 -- 6....
Figure 2.05-21. Front Crankshaft Seal
Installation 2.05 -- 6...........................
Figure 2.05-22. Front Gear Cover Dowel
Locations 2.05 -- 6............................
Figure 2.05-23. Lifting The Gear Housing 2.05 -- 6....
Figure 2.05-24. Camshaft And Idler Gear
Removal 2.05 -- 7............................
Figure 2.05-25. Camshaft Thrust Flange 2.05 -- 7.....
Figure 2.05-26. Front Gear Housing 2.05 -- 7.........
Figure 2.05-27. Crankshaft Gear Removal 2.05 -- 7...
Figure 2.05-28. Oil Pump Idler Gear 2.05 -- 7.........
Figure 2.05-29. Rear Engine Support 2.05 -- 8........
Figure 2.05-30. Front Engine Support 2.05 -- 8.......
Figure 2.05-31. Electric Starter 2.05 -- 8.............
Figure 2.05-32. Barring Device 2.05 -- 8.............
Figure 2.05-33. Flywheel Removal 2.05 -- 9..........
Figure 2.05-34. Flywheel Housing Removal 2.05 -- 9..
Figure 2.05-35. Rear Seal Carrier 2.05 -- 9...........
Figure 2.05-36. Rear Crankshaft Seal
Carrier 2.05 -- 9..............................
Figure 2.05-37. Rear Seal Carrier
Installation 2.05 -- 10..........................
Figure 2.05-38. Cam Follower Holding Tool 2.05 -- 10..
Figure 2.05-39. Camshaft Thrust Flange 2.05 -- 10....
Figure 2.05-40. Lube Oil Filters 2.05 -- 10............
Figure 2.05-41. Regulator Support Bracket 2.05 -- 10..
Figure 2.05-42. Camshaft Access Doors 2.05 -- 11....
Figure 2.05-43. Camshaft Thrust Flange 2.05 -- 11....
Figure 2.05-44. Rear Camshaft Cover 2.05 -- 11......
Figure 2.05-45. Follower Shaft Retaining
Screws 2.05 -- 11.............................
Figure 2.05-46. Rocker Arm Shaft
Removal 2.05 -- 12...........................
Figure 2.05-47. Camshaft Follower
Removal 2.05 -- 12...........................
Figure 2.05-48. Camshaft Pilot Tool 2.05 -- 12........
Figure 2.05-49. Camshaft Removal 2.05 -- 12........
Figure 2.05-50. Lube Oil Leveler 2.05 -- 13...........
Figure 2.05-51. Lube Oil Leveler 2.05 -- 13...........
Figure 2.05-52. Breather System 2.05 -- 13..........
Figure 2.05-53. Fuel Regulator Support
Bracket 2.05 -- 13............................
Figure 2.05-54. Air/Gas Starter Motor
Connections 2.05 -- 13........................
Figure 2.05-55. Oil Pan Removal
Clearance 2.05 -- 14..........................
Figure 2.05-56. Oil Pump 2.05 -- 14.................
Figure 2.05-57. Crankcase Spreader Tool 2.05 -- 14...
Figure 2.05-58. Main Bearing Cap Thrust
Washer 2.05 -- 14............................
Figure 2.05-59. Bearing Cap CrossBolt 2.05 -- 15.....
Figure 2.05-60. Crankshaft Removal 2.05 -- 15.......
Figure 2.05-61. Oil Gallery Plug 2.05 -- 15...........
Figure 2.05-62. Oil Gallery Plug 2.05 -- 15...........
Figure 2.05-63. Crankcase Rear Dowels 2.05 -- 15....

ILLUSTRATIONS
xiii
FORM 6243 Third Edition
Section 3.00 -- Cylinder Head
Figure 3.00-1. Rocker Arm Support 3.00 -- 1.........
Figure 3.00-2. Rocker Arm Support Wrench 3.00 -- 1..
Figure 3.00-3. Rocker Arm Support 3.00 -- 1.........
Figure 3.00-4. Intake and Exhaust Rocker
Arms 3.00 -- 2................................
Figure 3.00-5. Cross Bars And Seats 3.00 -- 3........
Figure 3.00-6. Cross Bar Assembly 3.00 -- 3.........
Figure 3.00-7. Cross Bar Measurement 3.00 -- 3......
Figure 3.00-8. Cross Bar Guide And Seat 3.00 -- 3....
Figure 3.00-9. Rocker Arm Assembly 3.00 -- 4........
Figure 3.00-10. Rocker Arm Support 3.00 -- 5........
Figure 3.00-11. Spark Plug Tube 3.00 -- 5...........
Figure 3.00-12. Cylinder Head Face 3.00 -- 6........
Figure 3.00-13. Measure Head For
Warpage 3.00 -- 6............................
Figure 3.00-14. Measure Valve Recession 3.00 -- 6...
Figure 3.00-15. Remove Water Jet 3.00 -- 6..........
Figure 3.00-16. Valve Split Locks 3.00 -- 7...........
Figure 3.00-17. Remove Valve Springs 3.00 -- 7......
Figure 3.00-18. Valve Removal 3.00 -- 7.............
Figure 3.00-19. Valve Seat 3.00 -- 7.................
Figure 3.00-20. Valve Seat Removal Tool 3.00 -- 7....
Figure 3.00-21. Valve Guide Removal Tool 3.00 -- 8...
Figure 3.00-22. Valve Rework Dimensions 3.00 -- 9...
Figure 3.00-23. Valve Guide Installation 3.00 -- 12....
Figure 3.00-24. Valve Seat Installation Tool --
P/N 472004 3.00 -- 13.........................
Figure 3.00-25. Measure Valve Recession 3.00 -- 13..
Figure 3.00-26. Valve Recession 3.00 -- 13..........
Figure 3.00-27. Measure Valve Seat
Concentricity 3.00 -- 14........................
Figure 3.00-28. Valve Seat Dimensions 3.00 -- 14.....
Figure 3.00-29. Expander Plug Location 3.00 -- 17....
Figure 3.00-30. Expander Plug Installation 3.00 -- 17..
Figure 3.00-31. Water Jet Installation 3.00 -- 17.......
Figure 3.00-32. Spark Plug Holder
P/N 305003J 3.00 -- 17........................
Figure 3.00-33. Spark Plug Holder Seal
Washer 3.00 -- 18............................
Figure 3.00-34. Spark Plug Holder Tool 3.00 -- 18.....
Figure 3.00-35. P/N AE300302C Cylinder
Head 3.00 -- 18..............................
Figure 3.00-36. Valve Stem Seal Installation
Tool 3.00 -- 19...............................
Figure 3.00-37. Valve Seat 3.00 -- 19................
Figure 3.00-38. Install Valve Springs 3.00 -- 19.......
Figure 3.00-39. Valve Spring Compressor 3.00 -- 20...
Figure 3.00-40. Valve Springs 3.00 -- 20.............
Figure 3.00-41. Cross Bars And Seats 3.00 -- 20......
Figure 3.00-42. Rocker Cover Head Studs 3.00 -- 20..
Section 3.05 -- Crankcase Disassembly
Figure 3.05-1. Crankshaft Set Screws 3.05 -- 2.......
Figure 3.05-2. 12 Cylinder Crankshaft 3.05 -- 3.......
Figure 3.05-3. Crankshaft 3.05 -- 5..................
Figure 3.05-4. Inspect Cam Followers 3.05 -- 6.......
Figure 3.05-5. Camshaft Follower
Disassembly 3.05 -- 7.........................
Figure 3.05-6. Camshaft Follower 3.05 -- 7...........
Figure 3.05-7. Piston Pin 3.05 -- 8..................
Figure 3.05-8. Piston Ring Removal 3.05 -- 8.........
Figure 3.05-9. Piston Oil Drain Holes 3.05 -- 9........
Figure 3.05-10. Check Piston Ring Groove
Clearance 3.05 -- 11..........................
Figure 3.05-11. Piston Pin 3.05 -- 12................
Figure 3.05-12. Connecting Rod 3.05 -- 13...........
Figure 3.05-13. Connecting Rod, Bushing
And Bearing 3.05 -- 13........................
Figure 3.05-14. Connecting Rod Bushing
Press Removal 3.05 -- 14......................
Figure 3.05-15. Connecting Rod Bushing
Press 3.05 -- 15..............................
Figure 3.05-16. Connecting Rod Small End 3.05 -- 15..
Figure 3.05-17. Connecting Rod Bushing
Press Installation 3.05 -- 15....................
Figure 3.05-18. Flexible Hone 3.05 -- 16.............
Figure 3.05-19. Cylinder Sleeve Deglazing
Cross Hatch Pattern 3.05 -- 16.................
Figure 3.05-20. Lower Cylinder Liner 3.05 -- 18.......
Figure 3.05-21. Flywheel Ring Gear 3.05 -- 19........
Figure 3.05-22. Timing Tape Installation 3.05 -- 19....
Figure 3.05-23. Dual Dowel Pin Crankcase 3.05 -- 20..
Figure 3.05-24. Crankshaft Spreader Tool 3.05 -- 21...
Figure 3.05-25. Crossbolt Oil Passage 3.05 -- 21.....
Figure 3.05-26. Main Bearing Cap
Installation 3.05 -- 22..........................
Figure 3.05-27. Crossbolt Oil Passage 3.05 -- 22.....
Figure 3.05-28. Measure Main Bearing
Bores 3.05 -- 22..............................
Figure 3.05-29. Crankshaft Main Bearing
Journal 3.05 -- 23.............................
Figure 3.05-30. Main Bearing Running
Clearance 3.05 -- 23..........................
Figure 3.05-31. Bearing Thickness Formula 3.05 -- 24...
Figure 3.05-32. Measure Camshaft Bearing
Bores 3.05 -- 25..............................
Figure 3.05-33. Cam Thrust Bushing
Removal 3.05 -- 25...........................
Figure 3.05-34. Camshaft Bushing Press 3.05 -- 25...

ILLUSTRATIONS
xiv FORM 6243 Third Edition
Section 4.00 -- Crankcase Assembly
Figure 4.00-1. Crankcase Dowel Pin 4.00 -- 1........
Figure 4.00-2. Dual Dowel Pin Crankcase 4.00 -- 1....
Figure 4.00-3. Crankshaft Counterweights 4.00 -- 2...
Figure 4.00-4. Crankshaft Plugs 4.00 -- 2............
Figure 4.00-5. Upper Main Bearing 4.00 -- 2..........
Figure 4.00-6. Crankshaft Rigging 4.00 -- 2..........
Figure 4.00-7. Dual Dowel Pin Crankcase 4.00 -- 3....
Figure 4.00-8. Crankcase Spreader Tool 4.00 -- 3.....
Figure 4.00-9. Main Bearing Cap Installation 4.00 -- 3..
Figure 4.00-10. Main Bearing Cap Thrust
Washer 4.00 -- 4.............................
Figure 4.00-11. Crossbolt Oil Passage 4.00 -- 4.......
Figure 4.00-12. Crankshaft Gear Installation 4.00 -- 4..
Figure 4.00-13. Main Bearing Cap
Installation 4.00 -- 4...........................
Figure 4.00-14. Main Bearing Cap Thrust
Washer 4.00 -- 5.............................
Figure 4.00-15. Bearing Cap CrossBolt 4.00 -- 5......
Figure 4.00-16. Crossbolt Oil Passage 4.00 -- 5......
Figure 4.00-17. Crankshaft Gear Installation 4.00 -- 5..
Figure 4.00-18. Cylinder liner Assembly 4.00 -- 6.....
Figure 4.00-19. Cylinder Liner Installation
Tool 4.00 -- 6................................
Figure 4.00-20. Camshaft Bushing Press
Installation 4.00 -- 7...........................
Figure 4.00-21. Cam Bearing Installation 4.00 -- 7....
Figure 4.00-22. Front Camshaft Bushing 4.00 -- 7.....
Figure 4.00-23. Cylinder Head Stud
Installation 4.00 -- 8...........................
Figure 4.00-24. Crankcase Parallel Pin 4.00 -- 8......
Figure 4.00-25. Piston -- Connecting Rod 4.00 -- 8....
Figure 4.00-26. Connecting Rod Bushing
Press 4.00 -- 9...............................
Figure 4.00-27. Middle Compression Rings 4.00 -- 9..
Figure 4.00-28. Oil Control Ring Expander
Spring 4.00 -- 10.............................
Figure 4.00-29. Oil Control Ring Teflon
Tube 4.00 -- 10...............................
Figure 4.00-30. Middle Compression Rings 4.00 -- 10..
Figure 4.00-31. Piston Ring Installation 4.00 -- 11.....
Figure 4.00-32. Piston Installation Tool 4.00 -- 11.....
Figure 4.00-33. Piston Ring Compressor
P/N 472076 4.00 -- 11.........................
Figure 4.00-34. Rod End 4.00 -- 11.................
Figure 4.00-35. Piston Installation 4.00 -- 12.........
Figure 4.00-36. Connecting Rod Cap 4.00 -- 12.......
Figure 4.00-37. Offset Adapter On
Connecting Rod 4.00 -- 12.....................
Figure 4.00-38. Offset Adapter Dimension 4.00 -- 13..
Figure 4.00-39. Adapter Installed Inline With
Wrench 4.00 -- 13............................
Figure 4.00-40. Adapter Install 90_To
Wrench 4.00 -- 13............................
Figure 4.00-41. Adapter Installed At Angle
To Wrench 4.00 -- 14..........................
Figure 4.00-42. Piston Cooling Jet 4.00 -- 14.........
Figure 4.00-43. Piston Cooling Jet
Clearance 4.00 -- 14..........................
Figure 4.00-44. Oil Galley Plug Detail 4.00 -- 15......
Figure 4.00-45. Oil Gallery Plug Installation 4.00 -- 15..
Figure 4.00-46. Oil Gallery Plug Installation 4.00 -- 15..
Figure 4.00-47. Crankcase Set Screw
Installation 4.00 -- 15..........................
Figure 4.00-48. Oil Gallery Plug 4.00 -- 15...........
Figure 4.00-49. Pipe Adapter Installation 4.00 -- 16...
Figure 4.00-50. Stud Adapter 4.00 -- 16.............
Figure 4.00-51. Turbo Oil Drain Plugged --
G Models 4.00 -- 16...........................
Figure 4.00-52. Prelube Connection 4.00 -- 16........
Figure 4.00-53. Rear Lifting Eye
F18/H24GSID/GL/GLD 4.00 -- 17...............
Figure 4.00-54. Rear Lifting Eye Brace 4.00 -- 17.....
Figure 4.00-55. Idler Gear Oil Supply 4.00 -- 17.......
Figure 4.00-56. Water Pump Idler
Assembly 4.00 -- 17...........................
Figure 4.00-57. Water Pump Idler Housing 4.00 -- 18..
Figure 4.00-58. Front Lifting Eye 4.00 -- 18...........
Figure 4.00-59. Gear Housing Guide Pins 4.00 -- 18...
Figure 4.00-60. Gear Housing Gasket
Surface 4.00 -- 19............................
Figure 4.00-61. Gear Housing Installation 4.00 -- 19...
Figure 4.00-62. Oil Supply Tube 4.00 -- 19...........
Figure 4.00-63. Magneto Drive Studs
Installation 4.00 -- 19..........................
Figure 4.00-64. CEC Cover Studs
Installation 4.00 -- 20..........................
Figure 4.00-65. Remove Excess RTV In
Bore 4.00 -- 20...............................
Figure 4.00-66. Camshaft Installation 4.00 -- 20......
Figure 4.00-67. Camshaft Thrust Bushing
Installation 4.00 -- 20..........................
Figure 4.00-68. Front Cam Follower
Installation 4.00 -- 21..........................
Figure 4.00-69. Rear Cam Follower
Installation 4.00 -- 21..........................
Figure 4.00-70. Camshaft Follower
Installation 4.00 -- 21..........................
Figure 4.00-71. Camshaft Followers 4.00 -- 21........
Figure 4.00-72. Auxiliary Rocker Arm Shaft 4.00 -- 22..
Figure 4.00-73. Rear Camshaft Cover 4.00 -- 22......

ILLUSTRATIONS
xv
FORM 6243 Third Edition
Figure 4.00-74. Intermediate Gear Hub 4.00 -- 22.....
Figure 4.00-75. Intermediate Gear Hub 4.00 -- 22.....
Figure 4.00-76. Intermediate Gear
Assembly 4.00 -- 23...........................
Figure 4.00-77. Camshaft Installation 4.00 -- 23......
Figure 4.00-78. Timing Disc Installation 4.00 -- 23.....
Figure 4.00-79. Timing Disc Installation 4.00 -- 23.....
Figure 4.00-80. Idler Gear Location 4.00 -- 24........
Figure 4.00-81. Oil Pump Idler Gear
Assembly 4.00 -- 24...........................
Figure 4.00-82. Oil Pump Idler Gear 4.00 -- 24........
Figure 4.00-83. Oil Pump Idler Gear
Assembly 4.00 -- 24...........................
Figure 4.00-84. Gear Train Timing Marks 4.00 -- 25...
Figure 4.00-85. Gear Train 4.00 -- 25................
Figure 4.00-86. Gear Train Backlash
Locations 4.00 -- 25...........................
Figure 4.00-87. Crankshaft Oil Seals 4.00 -- 26.......
Figure 4.00-88. Gear Housing To Cover
Gasket Surface 4.00 -- 26.....................
Figure 4.00-89. Lifting The Gear Housing 4.00 -- 26...
Figure 4.00-90. Front Gear Cover
Installation 4.00 -- 27..........................
Figure 4.00-91. Alternator Mounting
Bracket 4.00 -- 27............................
Figure 4.00-92. Vibration Damper Driving
Flange 4.00 -- 27.............................
Figure 4.00-93. Vibration Damper 4.00 -- 27..........
Figure 4.00-94. Vibration Damper Guard 4.00 -- 28....
Figure 4.00-95. Camshaft Covers 4.00 -- 28..........
Figure 4.00-96. First Camshaft Cover --
P/N 304700F 4.00 -- 28.......................
Figure 4.00-97. Camshaft Cover --
P/N 304700J 4.00 -- 28........................
Figure 4.00-98. Breather Baffle Box 4.00 -- 29........
Figure 4.00-99. KDM Bracket/Baffle Box 4.00 -- 29....
Figure 4.00-100. KDM Mounting Bracket 4.00 -- 29....
Figure 4.00-101. Camshaft Cover
P/N 304700E 4.00 -- 29.......................
Figure 4.00-102. Jacket Water Drain Cock 4.00 -- 29..
Figure 4.00-103. Oil Pressure Tap 4.00 -- 30.........
Figure 4.00-104. Crankshaft Seal Surface 4.00 -- 30..
Figure 4.00-105. F18/H24 Crankshaft
Oil Seals 4.00 -- 30...........................
Figure 4.00-106. Rear Seal Installation 4.00 -- 30.....
Figure 4.00-107. Rear Seal Installation 4.00 -- 31.....
Figure 4.00-108. Oil Pressure Tap 4.00 -- 31.........
Figure 4.00-109. Flywheel Housing Guide
Pins 4.00 -- 31...............................
Figure 4.00-110. Flywheel Housing Dowels 4.00 -- 31..
Figure 4.00-111. Flywheel Housing
Installation 4.00 -- 32..........................
Figure 4.00-112. Flywheel Offset Mark 4.00 -- 32.....
Figure 4.00-113. Flywheel Installation 4.00 -- 32......
Figure 4.00-114. Barring Device 4.00 -- 32...........
Figure 4.00-115. Lubrication System 4.00 -- 33.......
Figure 4.00-116. Oil Pan Gasket
Installation 4.00 -- 33..........................
Figure 4.00-117. Rear Engine Supports 4.00 -- 34.....
Figure 4.00-118. Rear Supports Brace 4.00 -- 34......
Figure 4.00-119. Front Support Brace 4.00 -- 34......
Section 4.05 -- Cylinder Head Installation
Figure 4.05-1. Cylinder Head Gasket --
P/N 300000D 4.05 -- 1........................
Figure 4.05-2. Cylinder Head Gasket --
P/N 300000B 4.05 -- 1........................
Figure 4.05-3. Cylinder Head Installation 4.05 -- 2....
Figure 4.05-4. Cylinder Head Installation 4.05 -- 2....
Figure 4.05-5. Rear Lifting Eye Brace 4.05 -- 2.......
Figure 4.05-6. Cylinder Head Bolt Tightening
Sequence -- Top View 4.05 -- 2.................
Figure 4.05-7. Spark Plug Holder 4.05 -- 3...........
Figure 4.05-8. Cylinder Head O--Rings 4.05 -- 3......
Figure 4.05-9. Cross Bar Assembly 4.05 -- 3.........
Figure 4.05-10. Cross Bar Installation 4.05 -- 3.......
Figure 4.05-11. Pushrod Installation 4.05 -- 3.........
Figure 4.05-12. Rocker Arm Components 4.05 -- 4....
Figure 4.05-13. Rocker Arm Support
Installation 4.05 -- 4...........................
Figure 4.05-14. Rocker Arm Support
Installation 4.05 -- 4...........................
Figure 4.05-15. Rocker Arm Support
Wrench 4.05 -- 4.............................
Figure 4.05-16. Cylinder Head Exhaust
Ports 4.05 -- 5...............................
Figure 4.05-17. VGF Exhaust Manifold
Drain Hole 4.05 -- 5...........................
Figure 4.05-18. F18GL Exhaust Manifold 4.05 -- 5....
Figure 4.05-19. Water Elbow Assembly 4.05 -- 6......
Figure 4.05-20. Previous—Water Elbow
Assembly 4.05 -- 6............................
Figure 4.05-21. Cylinder Head O--Rings 4.05 -- 6.....
Figure 4.05-22. Intake Manifold Installation 4.05 -- 6..
Figure 4.05-23. Rocker Arm Cover Recess
Tube 4.05 -- 7................................
Figure 4.05-24. Rocker Arm Cover Recess
Tube 4.05 -- 7................................
Figure 4.05-25. Rocker Cover Installation 4.05 -- 7....
Figure 4.05-26. CSA Valve Cover 4.05 -- 7...........
Figure 4.05-27. Ignition Coil (Non CSA) 4.05 -- 8......

ILLUSTRATIONS
xvi FORM 6243 Third Edition
Figure 4.05-28. CSA Flange Mounted Coil 4.05 -- 8...
Figure 4.05-29. CSA High Tension Coil Lead 4.05 -- 8..
Figure 4.05-30. High Tension Coil Lead 4.05 -- 8......
Section 4.10 -- Valve Adjustment
Figure 4.10-1. High Tension Coil Lead 4.10 -- 1.......
Figure 4.10-2. Rocker Arm Cover --
Standard 4.10 -- 1............................
Figure 4.10-3. Rocker Cover Removal Tool
P/N 472074 4.10 -- 1..........................
Figure 4.10-4. CSA High Tension Coil Lead 4.10 -- 1..
Figure 4.10-5. CSA Flange Mounted Coil 4.10 -- 2....
Figure 4.10-6. CSA Rocker Arm Cover 4.10 -- 2......
Figure 4.10-7. Rocker Arm Cover Removal
Tool 4.10 -- 2................................
Figure 4.10-8. Rocker Arm Adjusting
Screws 4.10 -- 3..............................
Figure 4.10-9. Rocker Arm Adjustments 4.10 -- 3.....
Figure 4.10-10. CSA Valve Cover 4.10 -- 4...........
Figure 4.10-11. CSA Flange Mounted Coil 4.10 -- 4...
Figure 4.10-12. CSA High Tension Coil Lead 4.10 -- 4..
Figure 4.10-13. High Tension Coil Lead 4.10 -- 4......
Section 5.00 -- Engine Speed Governing
System
Figure 5.00-1. 4024 EPG Governor 5.00 -- 1.........
Figure 5.00-2. EG3P Governor Actuator 5.00 -- 1.....
Figure 5.00-3. PSG Governor 5.00 -- 2..............
Figure 5.00-4. Governor Rod 5.00 -- 2...............
Figure 5.00-5. 4024 Governor And Linkage 5.00 -- 2..
Figure 5.00-6. Governor Rod And Lever
Installation 5.00 -- 2...........................
Figure 5.00-7. PSG And EG3P Governor Rod
Length 5.00 -- 3..............................
Figure 5.00-8. 4024 Governor And Linkage 5.00 -- 3..
Figure 5.00-9. 4024 Governor Rod Length 5.00 -- 3...
Figure 5.00-10. Governor Air Actuator 5.00 -- 3.......
Figure 5.00-11. Air Actuator 5.00 -- 4................
Figure 5.00-12. PSG Governor Linkage
Adjustment 5.00 -- 5..........................
Figure 5.00-13. EG3P Governor Linkage
Adjustment 5.00 -- 6..........................
Figure 5.00-14. 4024 Governor Linkage
Adjustment 5.00 -- 7..........................
Figure 5.00-15. Governor Speed Sensor
Hole 5.00 -- 7................................
Figure 5.00-16. Alternate Speed Sensor
Location 5.00 -- 7.............................
Figure 5.00-17. Ring Gear Tooth Alignment 5.00 -- 8..
Figure 5.00-18. Magnetic Pickup Sensor 5.00 -- 8.....
Figure 5.00-19. Valve Adjustment (PSG) 5.00 -- 8.....
Figure 5.00-20. Governor Rod 5.00 -- 9..............
Figure 5.00-21. Governor Oil Drain Tube 5.00 -- 9.....
Figure 5.00-22. Governor Drive 5.00 -- 9.............
Figure 5.00-23. Governor Drive Location 5.00 -- 9.....
Figure 5.00-24. Governor Drive 5.00 -- 9.............
Figure 5.00-25. Governor Drive
Disassembly 5.00 -- 10........................
Figure 5.00-26. Governor Drive
Disassembly 5.00 -- 10........................
Figure 5.00-27. Governor Drive Gear,
Shaft And Coupling 5.00 -- 10..................
Figure 5.00-28. Governor Drive Bearings 5.00 -- 10...
Figure 5.00-29. Governor Drive
Disassembly 5.00 -- 11........................
Figure 5.00-30. Governor Drive 5.00 -- 11............
Figure 5.00-31. Governor Drive Assembly 5.00 -- 11..
Figure 5.00-32. Governor Drive Location 5.00 -- 12....
Figure 5.00-33. Governor Drive Installation 5.00 -- 12..
Figure 5.00-34. 4024 Actuator Mounting 5.00 -- 12....
Figure 5.00-35. 4024 Governor And
Linkage 5.00 -- 12............................
Figure 5.00-36. EG3P Gasket 5.00 -- 13.............
Figure 5.00-37. EG3P Governor --
Bottom View 5.00 -- 13........................
Figure 5.00-38. Gasket Located On EG3P
Governor Base 5.00 -- 13......................
Figure 5.00-39. Magneto Drive Oil Supply
Adapters 5.00 -- 13...........................
Figure 5.00-40. Camshaft Cover --
P/N 304700F 5.00 -- 14.......................
Figure 5.00-41. Governor Oil Drain Tube 5.00 -- 14....
Figure 5.00-42. Governor Linkage 5.00 -- 15.........
Figure 5.00-43. Governor Regulator Shaft 5.00 -- 16..
Figure 5.00-44. Support Bracket 5.00 -- 16...........
Figure 5.00-45. Governor Shaft Support
Bracket 5.00 -- 16............................
Figure 5.00-46. Universal Joints 5.00 -- 16...........
Figure 5.00-47. Quick Start Oil Supply 5.00 -- 17......
Figure 5.00-48. Oil Fill Location 5.00 -- 17...........
Figure 5.00-49. Governor Quick Start
Oil Supply 5.00 -- 18..........................
Figure 5.00-50. Air Actuator Installation 5.00 -- 19.....
Figure 5.00-51. Governor Throttle Control 5.00 -- 20...
Figure 5.00-52. Governor Throttle Control 5.00 -- 20...
Section 5.05 -- Fuel System
Figure 5.05-1. Impco 200 Carburetor 5.05 -- 1........
Figure 5.05-2. H24G Impco 600 Carburetor 5.05 -- 1..
Figure 5.05-3. F18/H24 GLD IMPCO 600D
Carburetor 5.05 -- 2...........................
Figure 5.05-4. Impco 400 Carburetor 5.05 -- 2........

ILLUSTRATIONS
xvii
FORM 6243 Third Edition
Figure 5.05-5. F18/H24 GLD Deltec
Fuel System 5.05 -- 2.........................
Figure 5.05-6. F18/H24 GLD Deltec
Fuel System 5.05 -- 2.........................
Figure 5.05-7. Fuel Pressure Regulator --
S211 Shown 5.05 -- 2.........................
Figure 5.05-8. Shutoff Valve 5.05 -- 3................
Figure 5.05-9. F18G Carburetor 5.05 -- 3............
Figure 5.05-10. Impco 200 Fuel Piping 5.05 -- 3......
Figure 5.05-11. Impco 200 Balance Tube 5.05 -- 4....
Figure 5.05-12. Butterfly Valve 5.05 -- 4.............
Figure 5.05-13. 4024 Actuator Linkage 5.05 -- 4......
Figure 5.05-14. Butterfly Valve 5.05 -- 4.............
Figure 5.05-15. Carburetor -- Impco 200 5.05 -- 5.....
Figure 5.05-16. Proper Gas Valve Assembly 5.05 -- 6..
Figure 5.05-17. Balance Line 5.05 -- 6...............
Figure 5.05-18. Governor Linkage 5.05 -- 6..........
Figure 5.05-19. GL Impco 400 Carburetor 5.05 -- 7....
Figure 5.05-20. Intercooler To Carburetor
Connection 5.05 -- 7..........................
Figure 5.05-21. Butterfly Valve Housing 5.05 -- 7......
Figure 5.05-22. Impco 400 VF Carburetor 5.05 -- 8....
Figure 5.05-23. Offset Connection 5.05 -- 8..........
Figure 5.05-24. Intercooler To Carburetor
Connection 5.05 -- 8..........................
Figure 5.05-25. Butterfly Valve Housing 5.05 -- 8......
Figure 5.05-26. Governor Linkage 5.05 -- 9..........
Figure 5.05-27. 4024 Actuator Linkage 5.05 -- 9......
Figure 5.05-28. Balance Line 5.05 -- 9...............
Figure 5.05-29. F18/H24G Impco Carburetor 5.05 -- 9...
Figure 5.05-30. H24G Impco 600
Carburetor 5.05 -- 10..........................
Figure 5.05-31. H24G Impco 600
Carburetor 5.05 -- 10..........................
Figure 5.05-32. H24G Impco 600
Carburetor 5.05 -- 10..........................
Figure 5.05-33. F18/H24G IMPCO
Carburetor 5.05 -- 10..........................
Figure 5.05-34. Impco GLD Fuel Piping 5.05 -- 11.....
Figure 5.05-35. F18/H24 GLD IMPCO 600D
Carburetor 5.05 -- 11..........................
Figure 5.05-36. Carburetor -- GSID 5.05 -- 11.........
Figure 5.05-37. Impco GLD Carburetor 5.05 -- 11.....
Figure 5.05-38. Carburetor Fuel
Connection 5.05 -- 12.........................
Figure 5.05-39. Impco GLD Fuel Piping 5.05 -- 12.....
Figure 5.05-40. Impco 600D Carburetor 5.05 -- 12....
Figure 5.05-41. F18/H24GLD Impco 600D
Carburetor 5.05 -- 12..........................
Figure 5.05-42. Impco 600D Carburetor 5.05 -- 13....
Figure 5.05-43. GLD/GSID Turbo Air Inlet
Connection 5.05 -- 13.........................
Figure 5.05-44. Carburetor Fuel
Connection 5.05 -- 13.........................
Figure 5.05-45. Typical Impco 400
Carburetor 5.05 -- 14..........................
Figure 5.05-46. Typical Impco 600
Carburetor 5.05 -- 15..........................
Figure 5.05-47. Impco 400 VF Carburetor 5.05 -- 16...
Figure 5.05-48. Air/Gas Valve Assembly 5.05 -- 17....
Figure 5.05-49. Air/Gas Valve 5.05 -- 17.............
Figure 5.05-50. Air/Gas Valve Base And
O--ring 5.05 -- 17.............................
Figure 5.05-51. Carburetor Jet And O--ring 5.05 -- 17..
Figure 5.05-52. GLD Impco Carburetor
Assembly 5.05 -- 18...........................
Figure 5.05-53. IMPCO GLD Sleeve 5.05 -- 19.......
Figure 5.05-54. Air/Gas Valve Assembly 5.05 -- 19....
Figure 5.05-55. Valve Housing 5.05 -- 19............
Figure 5.05-56. Valve Housing Cover 5.05 -- 20.......
Figure 5.05-57. Carburetor Jet And O--ring 5.05 -- 20...
Figure 5.05-58. Air/Gas Valve Base And
O--ring 5.05 -- 20.............................
Figure 5.05-59. Air/Gas Valve 5.05 -- 20.............
Figure 5.05-60. Deltec MAS And
Carburetor 5.05 -- 21..........................
Figure 5.05-61. F18/H24 GLD Deltec
Fuel System 5.05 -- 21........................
Figure 5.05-62. F18/H24 GLD Deltec
Fuel System 5.05 -- 21........................
Figure 5.05-63. F18GLD Deltec Carburetor 5.05 -- 21..
Figure 5.05-64. Deltec 140 mm
Carburetor 5.05 -- 22..........................
Figure 5.05-65. Deltec 200 mm
Carburetor 5.05 -- 22..........................
Figure 5.05-66. Inspect O--ring -- Rear 5.05 -- 22......
Figure 5.05-67. Inspect O--ring -- Front 5.05 -- 22.....
Figure 5.05-68. Deltec Dual Fuel Insert 5.05 -- 22.....
Figure 5.05-69. F18GLD Deltec
Carburetor 5.05 -- 23..........................
Figure 5.05-70. H24 GLD Deltec Fuel
System 5.05 -- 23.............................
Figure 5.05-71. Deltec MAS And
Carburetor 5.05 -- 23..........................
Figure 5.05-72. Deltec MAS And
Carburetor 5.05 -- 23..........................
Figure 5.05-73. Deltec System Main
Adjustment Screw 5.05 -- 23...................
Figure 5.05-74. Main Adjustment Screw 5.05 -- 24....
Figure 5.05-75. F18/H24 GLD Deltec
Fuel System 5.05 -- 24........................

ILLUSTRATIONS
xviii FORM 6243 Third Edition
Figure 5.05-76. Deltec Main Adjusting
Screw 5.05 -- 24..............................
Figure 5.05-77. Manifold Elbow And
Butterfly Valve 5.05 -- 24......................
Figure 5.05-78. Manifold Elbow
Butterfly Valve 5.05 -- 25......................
Figure 5.05-79. Manifold Elbow Assembly 5.05 -- 25..
Figure 5.05-80. Butterfly Valve Shaft 5.05 -- 26.......
Figure 5.05-81. Intake Manifold Elbow 5.05 -- 26......
Figure 5.05-82. Manifold Elbow And Butterfly
Valve 5.05 -- 26..............................
Figure 5.05-83. Impco 200 Carburetor 5.05 -- 26......
Figure 5.05-84. Butterfly Valve 5.05 -- 26............
Figure 5.05-85. Throttle Valve 5.05 -- 27.............
Figure 5.05-86. Butterfly Valve/Throttle Stop
Screw 5.05 -- 27..............................
Figure 5.05-87. Butterfly Valve Assembly 5.05 -- 28...
Figure 5.05-88. Regulator Bracket 5.05 -- 28.........
Figure 5.05-89. G/GL Fuel Regulator 5.05 -- 28.......
Figure 5.05-90. Regulator Support Brace 5.05 -- 29...
Figure 5.05-91. Fuel Line 5.05 -- 29.................
Figure 5.05-92. Regulator Balance Line 5.05 -- 29....
Figure 5.05-93. Fuel Orifice Assembly 5.05 -- 29......
Figure 5.05-94. F18G Carburetor 5.05 -- 30..........
Figure 5.05-95. F18/H24G Impco
Carburetor 5.05 -- 30..........................
Figure 5.05-96. Dresser Elbow Coupling 5.05 -- 30....
Figure 5.05-97. G, GL Fuel Regulator
System 5.05 -- 31.............................
Figure 5.05-98. Impco GLD Fuel Piping 5.05 -- 32.....
Figure 5.05-99. Regulator Support Bracket 5.05 -- 32..
Figure 5.05-100. Carburetor Fuel
Connection 5.05 -- 32.........................
Figure 5.05-101. Impco GLD Fuel Piping 5.05 -- 32...
Figure 5.05-102. Fuel System Installation 5.05 -- 33...
Figure 5.05-103. Mixture Valve 5.05 -- 33............
Figure 5.05-104. Impco GLD Fuel Piping 5.05 -- 33...
Figure 5.05-105. Impco GLD Fuel Piping 5.05 -- 33...
Figure 5.05-106. Maxitrol GLD Fuel
Regulator 5.05 -- 33...........................
Figure 5.05-107. Impco GLD Fuel Regulator
System 5.05 -- 34.............................
Section 5.10 -- Ignition System
Figure 5.10-1. Ignition Module Diagnostic
LEDs 5.10 -- 1...............................
Figure 5.10-2. Current Ignition Module 5.10 -- 2.......
Figure 5.10-3. Previous Ignition Module 5.10 -- 2.....
Figure 5.10-4. CEC Timing Disc 5.10 -- 2............
Figure 5.10-5. Hall--effect Pickup Location 5.10 -- 2...
Figure 5.10-6. F18/H24 Magneto 5.10 -- 3...........
Figure 5.10-7. Standard Ignition Coil 5.10 -- 3........
Figure 5.10-8. CSA Flange Mounted Ignition
Coil 5.10 -- 4.................................
Figure 5.10-9. CSA Ignition Coil Heat Shield 5.10 -- 4.
Figure 5.10-10. Standard Ignition Coil Heat
Shield 5.10 -- 4...............................
Figure 5.10-11. Shielded Ignition System 5.10 -- 4....
Figure 5.10-12. CSA Stop Switch 5.10 -- 4...........
Figure 5.10-13. Shielded Ignition System 5.10 -- 5....
Figure 5.10-14. #1 Cylinder Junction Box 5.10 -- 5....
Figure 5.10-15. Timing Marks 5.10 -- 5..............
Figure 5.10-16. Shielded Ignition Timing Light
Hookup 5.10 -- 5.............................
Figure 5.10-17. Shielded Ignition Switch 5.10 -- 6.....
Figure 5.10-18. Rocker Arm Cover 5.10 -- 7..........
Figure 5.10-19. Spark Plug Tube Retaining
Tool 5.10 -- 7................................
Figure 5.10-20. CSA Ignition Coil 5.10 -- 7...........
Figure 5.10-21. Spark Plug Tube Retaining
Tool 5.10 -- 7................................
Figure 5.10-22. CSA Ignition Assembly 5.10 -- 8......
Figure 5.10-23. Shielded Ignition Assembly 5.10 -- 8..
Figure 5.10-24. Spark Plug Extension 5.10 -- 9.......
Figure 5.10-25. Coil Installation 5.10 -- 9.............
Figure 5.10-26. CSA Ignition Coil 5.10 -- 11..........
Figure 5.10-27. Standard Ignition Coil 5.10 -- 11......
Figure 5.10-28. Ignition Module Ground
Wire 5.10 -- 12...............................
Figure 5.10-29. Standard Ignition Coil 5.10 -- 12......
Figure 5.10-30. Standard Ignition Coil 5.10 -- 12......
Figure 5.10-31. Standard Ignition Coil 5.10 -- 13......
Figure 5.10-32. CSA Ignition Coil 5.10 -- 13..........
Figure 5.10-33. CSA Ignition Coil 5.10 -- 13..........
Figure 5.10-34. Standard Ignition Coil 5.10 -- 13......
Figure 5.10-35. Conduit Box 5.10 -- 14..............
Figure 5.10-36. Standard Ignition Coil --
P/N 69694 5.10 -- 14..........................
Figure 5.10-37. CSA (Flange Mounted)
Coil 5.10 -- 14................................
Figure 5.10-38. CSA Flange Mounted Coil 5.10 -- 15..
Figure 5.10-39. Spark Plug Extension 5.10 -- 15......
Figure 5.10-40. Standard Ignition Coil 5.10 -- 15......
Figure 5.10-41. Coil Ground Wire
Attachment 5.10 -- 16.........................
Figure 5.10-42. Current Blue Coil 5.10 -- 16..........
Figure 5.10-43. Coil Installation 5.10 -- 17...........
Figure 5.10-44. CSA Ignition Coil 5.10 -- 17..........
Figure 5.10-45. Current Ignition Module 5.10 -- 17....

ILLUSTRATIONS
xix
FORM 6243 Third Edition
Figure 5.10-46. Harness Ground Wire --
Right Rear 5.10 -- 18..........................
Figure 5.10-47. Non CSA Ignition Harness
Clip 5.10 -- 18................................
Figure 5.10-48. Current Ignition Module 5.10 -- 18....
Figure 5.10-49. Conduit Box 5.10 -- 18..............
Figure 5.10-50. CSA Conduit U--Bolt 5.10 -- 18.......
Figure 5.10-51. Wiring Harness 5.10 -- 19...........
Figure 5.10-52. Current Ignition Module 5.10 -- 19....
Figure 5.10-53. Six Cylinder Ignition Module
Harness 5.10 -- 20............................
Figure 5.10-54. Eight Cylinder Ignition Module
Harness 5.10 -- 20............................
Figure 5.10-55. Eight Cylinder Magneto
Harness 5.10 -- 21............................
Figure 5.10-56. Six Cylinder Magneto
Harness 5.10 -- 21............................
Figure 5.10-57. Conduit Box 5.10 -- 21..............
Figure 5.10-58. CSA Conduit U--Bolt 5.10 -- 22.......
Figure 5.10-59. Wiring Harness Clip
Installation 5.10 -- 22..........................
Figure 5.10-60. Wiring Harness 5.10 -- 22...........
Figure 5.10-61. Coil Ground Wire 5.10 -- 22..........
Figure 5.10-62. Magneto Pin Connector
Cable 5.10 -- 22..............................
Figure 5.10-63. Previous Ignition Module
Position 5.10 -- 23............................
Figure 5.10-64. Current Ignition Module
Position 5.10 -- 23............................
Figure 5.10-65. H24 (Non--CSA) Junction
Box 5.10 -- 24................................
Figure 5.10-66. CEC Ignition Module/Junction
Box 5.10 -- 24................................
Figure 5.10-67. Junction Box And Bracket
Assembly 5.10 -- 24...........................
Figure 5.10-68. Ignition Module Bracket 5.10 -- 25....
Figure 5.10-69. H24 KDM 5.10 -- 25................
Figure 5.10-70. F18 Bracket And Brace 5.10 -- 25.....
Figure 5.10-71. H24 Bracket And Brace 5.10 -- 26....
Figure 5.10-72. CEC Ignition Module/Junction
Box 5.10 -- 26................................
Figure 5.10-73. CSA Ignition Harness
(Right Side) 5.10 -- 27.........................
Figure 5.10-74. F18 Standard Ignition 5.10 -- 27......
Figure 5.10-75. H24 KDM/CSA 5.10 -- 28............
Figure 5.10-76. F18 KDM/CSA 5.10 -- 28............
Figure 5.10-77. Ignition Timing Cover 5.10 -- 28......
Figure 5.10-78. Camshaft Gear 5.10 -- 28............
Figure 5.10-79. CEC Ignition Module Timing
Disc 5.10 -- 29...............................
Figure 5.10-80. CEC Ignition Timing Cover 5.10 -- 29..
Figure 5.10-81. Hall--effect Pickup
Installation 5.10 -- 29..........................
Figure 5.10-82. Previous Ignition Module
Selector Switch 5.10 -- 30.....................
Figure 5.10-83. Current Ignition Module
Selector Switch 5.10 -- 30.....................
Figure 5.10-84. CEC Ignition Module Selector
Switches 5.10 -- 30...........................
Figure 5.10-85. Ignition Module 16 Position
Switches 5.10 -- 31...........................
Figure 5.10-86. Conduit Box 5.10 -- 32..............
Figure 5.10-87. Flywheel Timing Marks 5.10 -- 32.....
Figure 5.10-88. Flywheel Timing Marks 5.10 -- 34.....
Figure 5.10-89. Shielded Ignition Switch 5.10 -- 34....
Figure 5.10-90. Magneto 5.10 -- 35.................
Figure 5.10-91. Flywheel Timing Marks 5.10 -- 35.....
Figure 5.10-92. Magneto Static Timing 5.10 -- 36.....
Figure 5.10-93. Magneto 5.10 -- 36.................
Figure 5.10-94. Magneto Oil Supply Tube 5.10 -- 36...
Figure 5.10-95. Splined Magneto Drive 5.10 -- 36.....
Figure 5.10-96. Magneto Mounting Housing 5.10 -- 37..
Figure 5.10-97. Magneto Drive Hub
Assembly 5.10 -- 37...........................
Figure 5.10-98. Magneto Adapter Housing 5.10 -- 37..
Figure 5.10-99. Magneto Drive Housing 5.10 -- 38....
Figure 5.10-100. Magneto Drive 5.10 -- 39...........
Figure 5.10-101. Magneto Drive Lube Oil
Supply Adapters 5.10 -- 39.....................
Figure 5.10-102. Magneto Drive Lube Oil
Supply Tube 5.10 -- 39........................
Figure 5.10-103. Magneto Installation 5.10 -- 40......
Figure 5.10-104. Magneto 5.10 -- 40................
Figure 5.10-105. CEC Ignition Module Power
Supply 5.10 -- 40.............................
Figure 5.10-106. CEC Ignition Module Wiring
Diagram (Without Murphy Gas Valves) --
VGF Six Cylinder 5.10 -- 41....................
Figure 5.10-107. CEC Ignition Module Wiring
Diagram (Without Murphy Gas Valves) --
VGF Eight Cylinder 5.10 -- 42..................
Figure 5.10-108. CEC Ignition Module
Harness -- Six Cylinder 5.10 -- 43...............
Figure 5.10-109. CEC Ignition Module
Harness -- Eight Cylinder 5.10 -- 43.............
Figure 5.10-110. Magneto Ignition System
Schematic -- Six Cylinder 5.10 -- 44.............
Figure 5.10-111. Magneto Ignition Harness --
Six Cylinder 5.10 -- 44.........................
Figure 5.10-112. Magneto Ignition System
Schematic -- Eight Cylinder 5.10 -- 45...........
Figure 5.10-113. Magneto Ignition Harness --
Eight Cylinder 5.10 -- 45.......................