Wavetronix Click 100 User manual

Click 100–400 Series
USER GUIDE

Click 100–400 Series
USER GUIDE
www.wavetronix.com  78 East 1700 South Provo, Utah 84606  801.734.7200

© 2014 Wavetronix LLC. All Rights Reserved.
Wavetronix, SmartSensor, Click, Command, and all associated product names and logos are trademarks of Wavetronix LLC. All other
products or brand names as they appear are trademarks or registered trademarks of their respective holders.
Protected by US Patent Nos. 6,556,916; 6,693,557; 7,426,450; 7,427,930; 7,573,400; 7,889,097; 7,889,098; 7,924,170; 7,991,542;
8,248,272; 8,665,113; Canadian Patent Nos. 2461411; 2434756; 2512689; and European Patent Nos. 1435036; 1438702; 1611458. Other
US and international patents pending.
e Company shall not be liable for any errors contained herein or for any damages arising out of or related to this document or the
information contained therein, even if the Company has been advised of the possibility of such damages.
is document is intended for informational and instructional purposes only. e Company reserves the right to make changes in the
specications and other information contained in this document without prior notication.
FCC Part 15 Compliance: e Wavetronix SmartSensor sensors comply with Part 15 of the Federal Communications Commission
(FCC) rules which state that operation is subject to the following two conditions: (1) this device may not cause harmful interference,
and (2) this device must accept any interference received, including interference that may cause undesirable operation. FCC compli-
ance statements for applicable optional modules are to be found in the module specications. Unauthorized changes or modications
not expressly approved by the party responsible for compliance with the FCC rules could void the user’s authority to operate this
equipment.
Disclaimer: e advertised detection accuracy of the Wavetronix SmartSensor sensors is based on both external and internal testing,
as outlined in each product’s specication document. Although our sensors are very accurate by industry standards, like all other sen-
sor manufacturers we cannot guarantee perfection or assure that no errors will ever occur in any particular applications of our tech-
nology. erefore, beyond the express Limited Warranty that accompanies each sensor sold by the company, we oer no additional
representations, warranties, guarantees or remedies to our customers. It is recommended that purchasers and integrators evaluate the
accuracy of each sensor to determine the acceptable margin of error for each application within their particular system(s).
WX-500-0055
04/2012

Contents
Introduction 7
Using this Manual 7
Part I Introduction to the Click Series
Chapter 1 The Power Plant 11
Connecting to a Circuit Breaker 12 • Connecting AC Surge
Protection 12 • Connecting Power 13 • Wiring AC Power into
the Click 201/202/204 14
Chapter 2 T-bus Basics 17
Adding a T-bus to the DIN Rail 18 • Mounting Click Devices
18 • Wiring T-buses 18
Chapter 3 Wiring the Devices 21
Working with Screw Terminal Blocks 21 • RS-485 Communi-
cation 22 • RS-232 Communication 24
Chapter 4 Installing Click Supervisor 27
Installing Click Supervisor 28 • Microso .NET Framework 31
Chapter 5 Using Click Supervisor 33
Connecting to Your Computer 33 • Accessing the Communi-
cation Screen 34 • Serial Communication 35 • IP Communica-
tion 37 • Working with Modules 38
Part II Individual Click 100–400 Series Modules

Chapter 6 Click 100 — 16 Output Contact Closure 43
Physical Features 44 • Troubleshooting 48
Chapter 7 Click 101 — Multi-sensor to Contact Closure 49
Physical Features 51 • Installation 54 • On-device Congura-
tion 54 • Computer Conguration 55
Chapter 8 Click 104 — 4-channel DIN Rail Contact Closure 61
Physical Features 62 • Installation 64 • Conguration 65 •
Rotary Switch 66 • Front Panel Menu 67 • Click Supervisor 73
Chapter 9 Click 110 — 4-channel Contact Closure Eurocard 79
Physical Features 80 • Installation and Wiring 82 • Fail-safe
Mode 85 • Conguration 85 • DIP Switches 86 • Front Panel
Menu 92 • Click Supervisor 101
Chapter 10 Click 112/114 — Detector Rack Cards 107
Physical Features 108 • Installation and Wiring 109 • Congu-
ration 111 • DIP Switches 112 • Front Panel Menu 115
Chapter 11 Click 120/121 — Relay 129
Physical Features 130 • Installation 130
Chapter 12 Click 172/174 — Contact Closure Rack Cards 133
Physical Features 134 • Installing and Wiring the Click
172/174 136 • Operation Modes 136 • Power and Congu-
ration 139 • Verify Operation 141 • Fail-safe Mode 142 •
Troubleshooting 143
Chapter 13 Click 200 — Lightning Surge Protector 145
Physical Features 146 • Installation 147
Chapter 14 Click 201/202/204 — AC to DC Power Supply 151
Physical Features 152 • Installation 152
Chapter 15 Click 203 — UPS/Battery 155
Physical Features 156 • Installation 157 • On-device Congu-
ration 158

Chapter 16 Click 210 — AC Circuit Breaker 161
Physical Features 162 • Installation 162
Chapter 17 Click 211 — AC Outlet 163
Physical Features 164 • Installation 164
Chapter 18 Click 221 — DC Surge Protector 167
Physical Features 168 • Installation 168
Chapter 19 Click 222 — System Surge Protector 169
Physical Features 170 • Installation 171
Chapter 20 Click 223 — Dual-485 Surge Protector 175
Physical Features 176 • Installation 177
Chapter 21 Click 230 — AC Surge Protector 179
Physical Features 180 • Installation 180
Chapter 22 Click 250 — Wireless Surge Protector 183
Physical Features 184 • Installation 184
Chapter 23 Click 301 — Serial to Ethernet Converter 187
Physical Features 188 • On-device Conguration 189
Chapter 24 Click 304 — RS-232 to RS-485 Converter 207
Physical Features 208 • On-device Conguration 209 • Com-
puter Conguration 210
Chapter 25 Click 330/331 — Unmanaged Switches 219
Physical Features 220 • Installation 221 • Switching Character-
istics 222
Chapter 26 Click 340/341/342 — Managed Switches 225
Physical Features 226 • Installation 228
Chapter 27 Click 400 — 900 MHz Radio 229

Physical Features 230 • On-device Conguration 231 • Com-
puter Conguration 233
Chapter 28 Click 421 — Serial to Bluetooth® Radio 245
Physical Features 246 • On-device Conguration 247 • Com-
puter Conguration 249

In the introduction
 Using this Manual
Wavetronix Click products are a simple and cost-eective way to connect various trac
components into a single, unied system. With a broad range of easy-to-use products, the
Click line integrates quickly and operates in even the harshest conditions. Click devices
provide the power and communication solutions needed for eective trac control and
management.
e Click series is divided into ve smaller, numerically based series. Each device in a par-
ticular series shares common elements, functions, etc.:
Click 100 series – Contact closure devices
Click 200 series – Power and surge protection devices
Click 300 series – Wired communication devices
Click 400 series – Wireless communication devices
Click 500 series – Customizable devices built on our Click 500 platform
is user guide covers the Click 100–400 series. For the Click 500 series, please see the Click
500 Series User Guide.
Using this Manual
is manual is divided into two parts:
Part I: Introduction to the Click Series – is part contains information common to
the Click line, beginning with basic module installation guidelines. It then covers the
Introduction

8 INTRODUCTION CLICK 100–400 SERIES USER GUIDE
Click Supervisor soware, which is used with certain Click devices for conguration.
For a list of Click 100–400 series devices that use Click Supervisor, see the beginning
of Chapter 4.
A few Click devices dier from what is written in the common information chapters
in the way they are installed or the soware used to congure them. In the event that a
Click device departs from what is written in Part I, that dierence will be noted in that
device’s chapter in Part II.
Part II: Individual Click 100–400 Series Modules – is part contains a chapter for
every device (or set of devices, in some cases) in the Click 100–400 series. Each chap-
ter has an introduction to the device along with a description of the device’s physical
features and, when pertinent, sections on installation, conguration, troubleshooting
and more.

Part I
Introduction to the Click Series
Chapter 1 – The Power Plant
Chapter 2 – T-bus Basics
Chapter 3 – Wiring the Devices
Chapter 4 – Installing Click Supervisor
Chapter 5 – Using Click Supervisor

In this chapter
 Connecting to a Circuit Breaker
 Connecting AC Surge Protection
 Connecting Power
1
Power and surge protection are provided to your devices via the Click modules that make
up what is known as the power plant (see Figure 1.1). Assembling the power plant is the rst
step in installing your Click devices.
Figure 1.1 – The Click Power Plant
The Power Plant 1

12 CHAPTER 1 THE POWER PLANT
Note
The power plant will only be used if your cabinet is supplied with AC power. If DC is
coming into your cabinet, you will need the Click 221 DC surge protector, discussed in
Part II.
Connecting to a Circuit Breaker
e rst Click module you will connect is the Click 210, a circuit breaker designed to inter-
rupt an electric current under overload conditions. e breaker is trip-free and can be easily
reset aer a current interruption by pushing the reset button (see the Click 210 chapter for
more information on this device).
To add a Click 210 circuit breaker and switch:
1 Using a rocking motion, mount the Click 210 onto the DIN rail.
2 Make sure the reset button on front of the module is pressed down before wiring.
3 Connect the black (line) wire from the terminal block or from the AC cord into one
side of the module.
4 Connect power out of the other side.
Note
It doesn’t matter which side is power in, as long as the opposite end is power out.
Connecting AC Surge Protection
e next module in the power plant is the Click 230, which provides surge protection to
other modules on the DIN rail (see the Click 230 chapter for more information on this de-
vice). Use these steps to include AC surge protection in your installation:
1 Using a rocking motion, mount the Click 230 onto the DIN rail next to the Click 210.
2 Connect the wire from the Click 210 to the rightmost screw terminal (terminal 5) on
the side of the Click 230 marked IN (see Figure 1.2).
3 Connect the white (neutral) and green (ground) wires from the AC terminal block or
from the AC cord into screw terminals 1 and 3, respectively, also on the side marked
IN.
4 Connect the outgoing neutral and power wires to screw terminals 2 and 6, respectively,
on the side marked OUT.

CHAPTER 1  THE POWER PLANT 13
Figure 1.2 – Click 230 Screw Terminals (labels beneath terminals have been added)
Screw terminals 3 and 4 are directly bonded via the metal mounting foot of the base ele-
ment to the DIN rail. ere is no need for any additional grounding between terminals 3
and 4 and the DIN rail.
Note
If you are using a Click 211 in your installation, the configuration of the power plant
will dier slightly from what is listed in this chapter, starting at this point in the
installation process. See the Click 211 chapter of this manual for more information.
Connecting Power
e nal component of the power plant is the AC to DC converter. e Click line features
several such converters. e Click 201/202/204 are AC to DC power supplies that provide
DC power to every Click product mounted on the DIN rail. e Click 201 provides 1 A, the
Click 202 provides 2 A and the Click 204 provides 4 A.
e screw terminals on the top and bottom of the Click 201/202/204 can be unplugged
from the module, allowing you to pre-wire power before the nal installation. e screw
terminal blocks are red-keyed, allowing the block to plug back into only one specic jack.
Note
If you prefer, instead of the Click 201/202/204, you can use the Click 203, which is a
combination UPS and battery. This set of modules will convert AC to DC and provide
uninterrupted power to your equipment. See the Click 203 chapter in Part II of this
document for more information.

14 CHAPTER 1 THE POWER PLANT
Wiring AC Power into the Click 201/202/204
Use the steps below to properly wire AC power to the top of the Click 201/202/204:
1 Using a rocking motion, mount the Click 202/202/204 to the DIN rail next to the Click
230.
2 Connect the power and neutral wires from the Click 230 into the screw terminals
marked L and N, respectively, on the side of the module marked 100–240V AC In.
Figure 1.3 – Wiring AC Power into the Click 201/202/204
Caution
Make sure power to AC mains is disconnected while wiring the AC input.
Wiring DC Power out of the Click 201/202/204
e screw terminals on the bottom of the devices are slightly dierent. e Click 202 and
204 have a single terminal block, while the Click 201 has two; it doesn’t matter which of
the two terminal blocks on the 201 you wire into. Connect one wire for DC power (red is
standard) to a screw terminal marked +. Connect a second wire as a ground wire (black is
standard) to either of the two terminals marked – (see Figure 1.4).
Note
Do not wire into the DCOK terminal; it provides only 20 mA and should only be used
to monitor the power supply.

CHAPTER 1  THE POWER PLANT 15
Figure 1.4 – Wiring DC Power out of the Click 201/202/204
Caution
An authorized electrical technician should perform installation and operation of this
unit. Persons other than authorized and approved electrical technicians should NOT
attempt to connect this unit to a power supply and/or trac control cabinet, as there
is a serious risk of electrical shock through unsafe handling of the power source. Ex-
treme caution should be used when connecting this unit to an active power supply.

In this chapter
 Adding a T-bus to the DIN Rail
 Mounting Click Devices
 Wiring T-buses
2
Now that the power plant is complete, the next step in installing your Click modules is add-
ing a T-bus to your DIN rail. A T-bus is made up of small modules called T-bus connectors
that snap onto your DIN rail to provide power and communication connections to your
Click devices. You can connect together as many T-bus connectors as you need to provide
power and communication to all the Click devices on the rail with only a single wiring con-
nection.
Wavetronix has two varieties of T-bus connectors: green connectors, which conduct both
power and communication, and gray connectors, which only conduct power. Gray T-bus
connectors are used when you don’t want certain devices to communicate with each other.
In such a case, a gray connector placed between the two devices would prevent communica-
tion while still providing power.
Note
Wavetronix removes the communication lines from the gray T-bus connectors it pro-
vides. Gray T-bus connectors obtained from suppliers other than Wavetronix, how-
ever, will still have communication capabilities.
T-bus Basics 2

18 CHAPTER 2 T-BUS BASICS
Adding a T-bus to the DIN Rail
Placing the T-bus on the DIN rail is quick and easy. To attach a T-bus connector to the rail,
simply position the connector over the rail with the male connector pointing to the right.
Hook one arm of the connector over one side of the DIN rail and press the other arm down
over the other side until the connector snaps in place. All the T-bus connectors you connect
together should be facing this direction.
To connect T-bus connectors together, simply slide them toward each other until you hear
them snap into place. To disconnect T-bus connectors, use a small, thin item, like a small
screwdriver, to gently pry the two modules apart.
Mounting Click Devices
To connect a Click device to the DIN rail and T-bus, simply position the device over the T-
bus connector and, using the same rocking motion used to connect the devices in the power
plant, snap the device onto the DIN rail.
Note
Not all Click devices use the T-bus this way. Some devices, such as the 330, 331, 340,
341, 342, and those in the power plant, snap onto the DIN rail but not onto the T-bus.
For more information on how to install these devices, see the appropriate chapters in
Part II of this document.
Wiring T-buses
ere are two ways to provide power to a T-bus: wiring through a Click 200 and wiring
through a 5-screw terminal block.
Wiring through a Click 200
e Click 200 is a surge protection device that can be connected to a sensor. e Click 200
is unique among Click devices because it can take power and communications in through
its screw terminals and send it through any T-bus it is currently mounted on.
To provide power to a T-bus through a Click 200, follow these steps (see Figure 2.1):
1 Connect a Click 200 to a DIN rail and T-bus.
2 Connect the red (+24 VDC) wire from the Click 201/202/204 into the +DC screw ter-
minal on the side of the Click 200 marked PROTECTED.
3 Connect the black (ground) wire from the Click 201/202/204 into any of the terminals
marked GND on the same screw terminal block as the red wire.

CHAPTER 2  T-BUS BASICS 19
Figure 2.1 – Wiring Power into the Click 200
Wiring through a 5-screw Terminal
If you choose not to use a Click 200, or if you have one but prefer not to wire through it,
you can also connect power through a 5-screw terminal block connected to the end of the
T-bus.
To provide power to a T-bus through a 5-screw terminal block, follow these steps:
1 Attach a male 5-screw terminal block to the le end of the T-bus by aligning it with the
rst connector and pushing the modules together.
2 Connect the black (ground) and red (+24 VDC) wires from the Click 201/202/204
into the top two screw terminals in the 5-screw terminal block (see Figure 2.2 for the
5-screw terminal block pinout).
Figure 2.2 – 5-screw Terminal Block Pinout
Note
To disconnect a 5-screw terminal block from a T-bus connector, use a small, thin item,
such as a small screwdriver, to gently pry the two modules apart.