Wayne EAGLE ONE EG-1 User manual

MODET
EG-I
WAYI\IE HOME EQUIPMEITT oft
a Scoflfttef cornparry BIIRNER
801GlasgowAvenue
FortWayne,Indiana46803 Manual 21255-ml
PUBLICATION
DATE06-20-88
SPECITICATIONS
FIRING CAPACITIES - Model EG-l
.50to2.75
GALLONS
PERHOUR
70,000to350,000BTU/HRINPUT
FUELS*
.-, Use No. I or No. 2 Heating Oil (ASTM D-396)only.
t *Never attempt.touse gasoline as a fuel for your burner, asit is more combustible and could result in a
senousexploslon.
ELECTRICAL
PowerSupply ..... 1l5V/60H2/lPH
Motor 3450
RPM
N.E.M.A.
Flange,ManualReset
OverloadProtection
Ignition ...,. 10,000V/23MASecondary,
ContinuousDuty-Shielded,
Interrupted
Duty-Shielded
TLansformetr,
or Solid-State
Ignition
System.
50HERTZBURNERSAVAILABLE
ON SPECIALORDER
FUEL UNIT
Sundstrandor Webster
DIMENSIONS (Standard)
Height ll%'
width t3r/r,
Depth 6%'
MOUNTING
Rigid flange, Adjustable flanqe or Base mount.
TO THE HOMEOWNER
Since
1928,Wayne
hassupplied
theHomeowners
ofthe
worldwithoilburners.Youareobtaining
quality
and
designunsurpassedwiththeengineering
andproductdevelopment.
Itwill provideyouwithmanyyearsof
efficient,
troublefree operation,if properly installed
andserviced.Pleaseread thismanual
carefully.
Waynewarrantsitsburners
specifically
tothosewhohave
purchased
itforresale,includingryor"rr
dealer.If
in any caseyou have a problem with your burner, or itsinstallation,
you should
contact
your dealer for
assistance. Printed
in U.S.A.
•WAYNE HOME EQUIPMENT
[aScoCl~com~
801 Glasgow Avenue
Fort Wayne, Indiana 46803
MODEL
EG-I
OIL
BURNER
Manual 21755-001
PUBLICATION DATE 06-20-88
Revision
04
•
•
SPECIFICATIONS
FIRING CAPACITIES - Model EG-I
.50 to 2.75 GALLONS PER HOUR
70,000
to 350,000 BTUIHR INPUT
FUELS*
Use No.1 or NO.2 Heating Oil (ASTM D-396) only.
*Never attempt to use gasoline as afuel for your burner, as it is more combustible and could result in a
serious explosion.
ELECTRICAl.
Power Supply Il5V160HZI IPH
Motor 3450 RPM N.E.M.A. Flange, Manual Reset
Overload Protection
Ignition , , 1O,000V 123MA Secondary, Continuous Duty-Shielded, Interrupted
Duty-Shielded Transformer, or Solid-State Ignition System.
50 HERTZ BURNERS AVAILABLE ON SPECIAL ORDER
FUEL UNIT
Sundstrand or Webster
DIMENSIONS (Standard)
Height , , . , , , , .. , . , . . . .. 11 Ye "
Width ,." ,..... 13Ye"
Depth , . .. 6Ye"
MOUNTING
Rigid flange, Adjustable flange or Base mount.
TO THE HOMEOWNER
Since 1928, Wayne has supplied the Homeowners ofthe world with oil burners. You are obtaining quality and
design unsurpassed with the engineering and product development. It will provide you with many years of
efficient, trouble free operation, if properly installed and serviced. Please read this manual carefully.
Wayne warrants its burners specifically to those who have purchased it for resale, including your dealer. If
in any case you have a problem with your burner, or its installation, you should contact your dealer for
assistance.
Printed in U.S.A.

APPROVI1LS
The
burneris
U,L.
listed
foruse
withGroup
IorGroup
IIprimary
safetycontrols.State
andlocal
approvals
areshownonburner
rating
label.AII
burnersshouldbeinstalledinaccordance
with
theNational
FirePro-
tectionAssociation,
andin complete
accordance
withall localcodesandauthorities
having
jurisdiction.
Regulationsofthese
authorities
takeprecedence overthegeneralinstructions
provided in thismanual.
GENERAL INTORMATION
HEATINGPLANT
- Before
installingthisburnerin a conversioninstallation,
try to provideadequate
spacetoservicetheburner
properly
wheninstallingforeasymaintenance.
The
heating
system
should
be
narofirllrr irenoniorl for defects and cleanliness, if proper performance is to be obtained, An oil bUrner is
onlyameansofsupplyingheatforthe
fireboxandfrom
there
theheatingsystem
mustabsorb
and
circulate
the
heat.
The
flue
passages
andheat
absorbingt
surfacesmust
be clean
toassuremaximum
heattransferto
thefurnaceor boiler. Soot andfly ashactasinsulators, retardingthetransferofheat.All doors,openings,
and cracks shouldbe cemented air-tightto eliminateair infiltration
intothe heating
plant,
causingheat
Iosses,
Inspect
smoke
pipe andchimney
for elimination
of leaksand obstructions.Besureof adequate
chimney
sizeandheight,Installamechanicaldraftadjuster,
ifneedbe,
samesizeassmoke
pipe(see
column
under"DraftRegulators").
Warning:
If thisburner is equipped
witha relighttype control
it shallnotbe used
on applianceshaving
brick,
ceramic,or castable refractory
liner
for
combustionchamber.Hazardmay
occuronflamefailure
because
theflamedetectormay
seethehot
refractoryliner
andnotrespond
toflameoutage,
permitting
prolonged
dolirrorrr nf ,"ril hofr' :d fnr an Attornnt tn rolinht tho l-rrrrnor
--,Jre lgnlllon 1SIeIUrnL* \v lvrryrr(
COMBUSTION
CHAMBER
Thepurpose of a combustionchamber istomaintarna highflametemperature,by reflectingtheheatback
rnto
the flame. A hiqh temperature assures
greatercombustionefficrency
andlower stacklosses.
An insulat-
inqrefractory
or aFiber Faxtypechambercanbe usedwith
thisburner.Itisrmportantto
select
and
install,if
no.6qqiy\r tho anrrggt
srzechamberona conversion
job (see
chart).On the
flamelock
conversion
burners
J | lrav vvrr
the atomizedoil burns justcff the flalnelock.On ail oil burners the atomized
oii mustnottouchthe sides or
bottom of chamber, or smoke lvrll result To eliminatethe smoke, excess arrwill be required, resulting in
higrh
stacktemperature andlower combustioneffrciency.Install burner sothefaceofair coneofburner isset
%
" behind the insidefroirt
wall of the charnber
(see
dragranr).Caution
on rnstallingFlamelock burners in
stainlesssteelchambers
shoujd
be taken,becauseofthehighertemperaturelevels
producedby high
per-
formance flame retention burners, The terrrpelature
may exceed the temperature ratings of the stainless
steel
chamber,anclcanresultrnchamber
burnouts.When
you
arereplacingastandardburnerwith
aflame
retentionburner, take the follor,vrngr
precautiotrs'
(l) Use
pliable combustionchamberto line the insideof
chamber,(2)
Ad;ustbur;rer
(Se
e 'Final
AdjLrstrrcntsColumn)
FIJHXJ
UNIITSAND OII.,LINN$
ConversionBurnersareprovrcied
wrtha srriglestatie
3450
RPMfuel
rrnrts
,vith
theby-pass
plug removed
f^-..i-^t^ -.;*^ !".^+-
rurDrirvrs
1-,1-c,rrrtdllaii{ttts.
fl ;sissatishcior',''r'herethef,-rt:l
suunlyisonthesamelevel,
or above burner,
'^^-*:++;--
--^":r"'lovr oJ"orl
.N:'.c
r exceecj
3FST
pre-.sure
tnthcsrrcrion
src.e
offueiunit.
A pressure over B
fJsrlrrrr.rlir9 9r dvrry 1
PSI
may causedamage tc the shaitsealanclallo'urrito leai.: oil.When rt
js necessaryto lrft
the oil to the
burner,a returnIne shcLrld
bc r.in bet'ruecn
fuslunri:ncl
orlsuprply.
(lf
Ifl e>lceeds
j0 feet.a two stagefuel
unit
nrust
be usedwirh : retLrin
-irre.)
lVli:n at'i.f iine;sused, rireb;' pass
p.ug
nrustbe rnstalled.This
issup-
nliod rlnrrrr rr:rththo bUrnel-att;;hed tO igel U:trt,alCn,,l ".lilh an rnilrr,ralr3n plrrnp data Sheet in a plaStiC bag.
When oil hnesare installed,cc,nlinrrous iunsofhea','r,
viaii
coppertubri:g
isrecommended Besurethat
ail
connections
are absoiutelyalr-trghtCheckallconnectionsand
Jornts,
Flared
fittingsarerecommended,
Do
not
usecompressionfrttingsSee
pump
datasheet
iorsizing,lift
andlengthfortubing
recommendations.
Use
anoil filter of adequate srze forallrnstallations.
Instaliinstdethebuilding bet,,veenthetank shutoffvaive and
the burner. For easeof servrcing,locatethe shutoff
valve and filter near the burner.
TANKS AND PtrPING
Local codes and regulationsmustbe adhered to regarding tank and burner installation.
WIRING
AII wiring must compiy with the NationalElectric Code and local ordinances.
Referto dragram supplied
with burner or controls, making surethe burner and controlsare wired correctly and thatthe Iine switch is
properly fused to burner.
A.IR SUPPLY FOR COMBUSTION
Donotinstall
inroomswithlnsufficientairtosuppoftcombustion.Occasionailyitisnecessarytoinstallwin-
dows or cut holes in a door to these
rooms,to obtarnsufficientair and to prevent lessthanatmosphericair
pressure in the room. If there isalack ofcombustionairrnthe room,theburner flamewill be yellow and for-
mationof sootwill occur in the heatir-rg unit.In buildingsof conventionalframe,brick or stone construction
withoututility rooms,basement
ivindows,
or stairs
doors,infiltration
isnormally adequateto provide air for
combustion and for operation of the barometric draft control. For installation
in an enclosed utility room
EG-1- 21755-00l Rev. 04/06-20-88 PAGE
2
o
o
b~.Y~E\
APPROVALS
The burner is U.L. listed for use with Group I or Group II primary safety controls. State and local approvals
are shown on burner rating label. All burners should be installed in accordance with the National Fire Pro-
tection Association, and in complete accordance with all local codes and authorities having jurisdiction.
Regulations of these authorities take precedence over the general instructions provided in this manual. •
GENERAL INFORMATION
HEATING PLANT - Before installing this burner in a conversion installation, try to provide adequate
space to service the burner properly when installing for easy maintenance. The heating system should be
carefully inspected for defects and cleanliness, if proper performance is to be obtained. An oil burner is
only a means of supplying heat for the firebox and from there the heating system must absorb and circulate
the heat. The flue passages and heat absorbing surfaces must be clean to assure maximum heat transfer to
the furnace or boiler. Soot and fly ash act as insulators, retarding the transfer of heat. All doors, openings,
and cracks should be cemented air-tight to eliminate air infiltration into the heating plant, causing heat
losses. Inspect smoke pipe and chimney for elimination of leaks and obstructions. Be sure of adequate
chimney size and height. Install a mechanical draft adjuster, ifneed be, same size as smoke pipe (see column
under "Draft Regulators").
Warning:
If this burner is equipped with a relight type control it shall not be used on appliances having brick,
ceramic, or castable refractory liner for combustion chamber. Hazard may occur on flame failure because
the flame detector may see the hot refractory liner and not respond to flame outage, permitting prolonged
delivery of 011 before ignition IS returned for an attempt to relight the burner.
COMBUSTION CHAMBER
The purpose of a combustion chamber is to maintain a high flame temperature, by reflecting the heat back
into the flame. A high temperature assures greater combustion efficiency and lower stack losses. An insulat-
ing refractory or a Fiber Fax type chamber can be used with this burner. It is important to select and install, if
necessary, the correct size chamber on a conversion Job (see chart). On the flamelock conversion burners
the atomized oil burns just eff the flarnelock On all OJI burners the atomized oil must not touch the sides or
bottom of chamber, or smoke will result To eliminate the smoke, excess air will be required, resulting in
high stack temperature and lovver combustion efficiency. InstaJl burner so the face of air cone of burner is set
Yi" behind the inside front wall of the chamber (see diagram). Caution on installing Flamelock burners in •
stainless steel chambers should be taken, because of the higher temperature levels produced by high per-
formance flame retention burners. The temperature may exceed the temperature ratings of the stainless
steel chamber, and can result in chamber burn outs. When you are replacing a standard burner with a flame
retention burner, take the following precautions (1) Use pliable combustion chamber to line the inside of
chamber, (2) Adjust burner (SEe "Final Adjustments" Column)
FUEL UNITS AND OIL LINES
Conversion Burners are provided V'JIth asir.qle st2~;e 3450 RPM fuel units with the by-pass plug removed
for single pipe installatil):1s Ths is s2tlcofaclory ',vhere the flk:l SUl-.)ply is on the same level, or above burner,
permitting gravity flovv 01 0)1 Ne':n exceed 3 F81 preS"lHe to the suctIon si~e of fuel unit. A pressure over 8
PSI may cause damage to the shaft sea] and allow i: 10 leak OIl \Nhen It is necessary to lift the oil to the
burner, a return lIne should bE- run bet\rveen fLl!:?1 Ulllt and oil supply (If 11ft exceeds 10 feet, a two stage fuel
unit must be used vvith a return lll!e) When at,:"o line is w,ed, the by-pass plug must be inst3.11ed. This is sup-
plied along wlth the burner atii?tched to fuel U~1It, along 'Nith an mkJrrl1al10n plimp data sheet in a plastic bag.
When oil lines are installed, cominllous runs of hea\iY wi'iil copfjer tubing IS recommended Be sure that all
connections are absolutely air-t1gh!. Check uJl connections and Joints. Flared fittings are recommended. Do
not use compression fittings See pump data sheet for sizing, lIft and length for tubing recommendations. Use
an oil filter of adequate size for all installations. Installlflside the building behveen the tank shutoff valve and
the burner. For ease of servicing, locate the shutoff valve and filter near the burner.
TANKS AND PIPING
Local codes and regulations must be adhered to regarding tank and burner installation.
WIRING
All wiring must comply with the National Electric Code and local ordinances. Refer to diagram supplied
with burner or controls, making sure the burner and controls are wired correctly and that the line switch is
properly fused to burner.
AIR SUPPLY FOR COMBUSTION
Do not install in rooms with insufficient air to support combustion. Occasionally it is necessary to install win- •
dows or cut holes in a door to these rooms, to obtain sufficient air and to prevent less than atmospheric air
pressure in the room. If there is a lack of combustion air in the room, the burner flame will be yellow and for-
mation of soot will occur in the heating unit. In buildings of conventional frame, brick or stone construction
without utility rooms, basement windows, or stairs doors, infiltration is normally adequate to provide air for
combustion and for operation of the barometric draft control. For installation in an enclosed utility room
EG·' ·21755·001 Rev. 04/06·20·88 PAGE 2

without
anoutsidewall,afreshairopeningtotheoutsidewithafreecrosssectional
area
of20square
inches
nav arnh nrllnn nar lepl'firing rate is recommended. For each 1,000
feet above sea level, increase the fresh
airopeningby atleastfour
(4)percent.Theroom
shouldbeisolatedfromany areaserved
byexhaustfans.
Do
notinstall
anexhaustfaninthisroom.
CHIMNEY
Follow the recommendations of the heating unit manufacturer. It must be properly designed, of adequate
size,and should be above the surrounding objects, tilelined, with no obstructions, and be in good state of
repair. The smoke pipe should setflush with the inside of tile and be cemented in place. All cleanout doors
should be sealed.
DRAFT REGULATORS
Theuse
ofadraftregulator isrecommended
andshould
preferablybe mountedinthesmoke pipe.Use
a
draftgauge
toadjust
toproperopening.Whentheburnerairsupplyanddraftis
properlyadjusted,
thecom-
bustion
chamber
draft
willbeapproximately .0I
"
to.02"WC
andthestackdraft
willbe .02'
to.04'WC.
The
Iarger
the
installation,
the
greater
the
draft
will berequired
atthestacktoobtain
the.0i
"to .02'WCat
the
combustion
chamber.
NOZZLES
Use the proper size,type and spray pattern nozzlethat heater manufacturers recommend. In some cases
of upgrading or conversion installations,the use of 80oHollow or Solid nozzleare the best to start with.
STARTINGPROCEDURE
STARTING BURNER
Be sure main switch is in "off" position, and be sure the thermostat is substantially above room
temperature, the oil tank is filled, all valves are open, and controls set for operation. Adjust air supply on
burner by looseninglockscrew on outer band, and open partially. Open the inspection
door and turn on
switch.
Prime pump according tothe pump manufacturer's
recommendationsand check pressure.If safety
lockout occurs, reset after I or 2 minutes. Do not run fuel unit dry for more than 5 minutes. When fire is
established make a temporary air adjustment for clean combustion flame, reduce air supply until flame tips
appear slightly smoky, then readjust so flame tips are clean iooking. Leave inspectiondoor open until
chamber is dry. When normal temperaturesare reached, closeinspectiondoor and adjustdraft regulator.
(See
column under "Draft Regulators").
rrNAL ADIUSTMENTS
At thispoint a final adjustment should be used by the use of a COMBUSTION TESTKIT.After operating l0
minutesto warm up unit, a smoke tester should be used to take asmoke reading. We are wanting no greater
than#l (Shell Bacarach
scale),lessthana #l smokeisdesired. Sometimesanew heatingunitrequires more
time than thisto burn clean due to the oil film on the new heater unit surfaces.Recheck draft and take a CO,
reading over the fire and in the stack. If a large differential between CO, readinersisnoted, air leakage isthe
mostcommoncause
(see
columnunder "Heating Plant").
CO, readingsmustali be takenaheadofdraft con-
trol.TheCO, measuredinthestackshouldbe at
least
90/of.oroilrates1.00
GPHor below,and be atleast l0%
for allrates
over 1.00GPH.Unitshouldbe startedandstoppedseveraltimestoassure
goodoperation.Open
inspection
door, turnoffoilvalve,andcheck outsafety
timingofcombustioncontrol.Check operation oflimit
controls
and thermostat.
Check for oil leaks.Note:All installationsshouldbe reinspectedafter I or 2weeks
of normal operation.
rINAL CHECKS
Besure air shutter
and draft control adjustments
are locked, andthe controlsonheatingunitare adjusted
in accordance with the heater and Control Manufacturer'sInstructionSheets.
MAINTENANCE
OILING MOTOR - Byproper oilingtwice a year,themotorlifewill be increased;onlya few drops ofnon-
detergent type oil at both motorholesare needed.
FILTER - The oil filter cartridge shouldbe replaced once a year so
the fueloil will notbecome contami-
nated and plug up fuel pump and nozzleof oil burner.
NOZZLE - The nozzle should be changed at least once each year before the start-up of the heating
season.Replace with proper nozzle.
COMPONENTS - If for any reason any of the burner parts have to be replaced, always useparts recom-
mended by the manufacturer. Specify part numbers and description when ordering. (lN ALL COM-
MUNICATIONS STATE
BURNERMODEL AND SERIALNUMBERS).
ELECTRODE SETTINGS- Thisisvery important for reliable ignition ofthe oil;check theseonce a year in
accordance with the instructions provided in this manual.
FAN & BLO\IIER HOUSING - Thismustbe kept clean, free of dirt and lint; open transformer to check fan
blades from above, Be sure the electric power is off on burner when the transformer is opened up for this
inspection,
EG-l - 21755-001
Rev.04/06-20-88 PAGE
3
•
•
•
---------------- .. -----
without an outside wall, afresh air opening to the outside with afree cross sectional area of 20 square inches
per each gallon per hour firing rate is recommended. For each 1,000 feet above sea level, increase the fresh
air opening by at least four (4) per cent. The room should be isolated from any area served by exhaust fans. Do
not install an exhaust fan in this room .
CHIMNEY
Follow the recommendations of the heating unit manufacturer. It must be properly designed, of adequate
size, and should be above the surrounding objects, tile-lined, with no obstructions, and be in good state of
repair. The smoke pipe should set flush with the inside of tile and be cemented in place. All cleanout doors
should be sealed.
DRAFT REGULATORS
The use of a draft regulator is recommended and should preferably be mounted in the smoke pipe. Use a
draft gauge to adjust to proper opening. When the burner air supply and draft is properly adjusted, the com-
bustion chamber draft will be approximately .01" to .02 "we and the stack draft will be .02" to .04 "we. The
larger the installation, the greater the draft will be required at the stack to obtain the .01" to .02 "we at the
combustion chamber.
NOZZLES
Use the proper size, type and spray pattern nozzle that heater manufacturers recommend. In some cases
of upgrading or conversion installations, the use of 80
0
Hollow or Solid nozzle are the best to start with.
STARTING PROCEDURE
STARTING BURNER
Be sure main switch is in "off" position, and be sure the thermostat is substantially above room
temperature, the oil tank is filled, all valves are open, and controls set for operation. Adjust air supply on
burner by loosening lockscrew on outer band, and open partially. Open the inspection door and turn on
switch. Prime pump according to the pump manufacturer's recommendations and check pressure. If safety
lockout occurs, reset after 1 or 2minutes. Do not run fuel unit dry for more than 5minutes. When fire is
established make a temporary air adjustment for clean combustion flame, reduce air supply until flame tips
appear slightly smoky, then readjust so flame tips are clean looking. Leave inspection door open until
chamber is dry. When normal temperatures are reached, close inspection door and adjust draft regulator .
(See
column under "Draft Regulators").
FINAL ADJUSTMENTS
At this point afinal adjustment should be used by the use of a COMBUSTION TEST KIT. After operating 10
minutes to warm up unit, a smoke tester should be used to take a smoke reading. We are wanting no greater
than #1 (Shell Bacarach scale), less than a #1 smoke is desired. Some times a new heating unit requires more
time than this to burn clean due to the oil film on the new heater unit surfaces. Recheck draft and take a CO
2
reading over the fire and in the stack. If a large differential between CO
2
readings is noted, air leakage is the
most
common cause (see column under "Heating Plant"). CO
2
readings must all be taken ahead of draft con-
trol The CO
2
measured in the stack should be at least 9% for oil rates 1.00 GPH or below, and be at least 10%
for all rates over 1.00 GPH. Unit should be started and stopped several times to assure good operation. Open
inspection door, turn off oil valve, and check out safety timing of combustion control Check operation of limit
controls and thermostat. Check for oil leaks. Note: All installations should be reinspected after 1 or 2 weeks
of normal operation.
FINAL CHECKS
Be sure air shutter and draft control adjustments are locked, and the controls on heating unit are adjusted
in accordance with the heater and Control Manufacturer's Instruction Sheets.
MAINTENANCE
OILING MOTOR -By proper oiling twice a year, the motor life will be increased; only a few drops of non-
detergent type oil at both motor holes are needed.
FILTER - The oil filter cartridge should be replaced once a year so the fuel oil will not become contami-
nated and plug up fuel pump and nozzle of oil burner.
NOZZLE - The nozzle should be changed at least once each year before the start-up of the heating
season. Replace with proper nozzle.
COMPONENTS - If for any reason any of the burner parts have to be replaced, always use parts recom-
mended by the manufacturer. Specify part numbers and description when ordering. (IN ALL COM-
MUNICATIONS STATE BURNER MODEL AND SERIAL NUMBERS).
ELECTRODE SETTINGS -This is very important for reliable ignition of the oil; check these once a year in
accordance with the instructions provided in this manual
FAN &BLOWER HOUSING -This must be kept clean, free of dirt and lint; open transformer to check fan
blades from above. Be sure the electric power is off on burner when the transformer is opened up for this
inspection.
EG·1 ·21755·001 Rev. 04106-20-88 PAGE 3

ATTACHING AIR TUBECOMBINATIONS TOR CIIASSIS
PI,AN ONI,Y
Whenoilburnerchassis
andairtubecombination
arepackedseparately,
the
burnermustbe assembled
asfollows:
l- Layburnerchassison
its
backasshown atright.
Insert
airtubeinto
burner
chassis
liningupthe3holesinthechassiswiththe3holesintheair tube.
Installthe 3 screws
s/s
longandsecure.
2- Install proper nozzle into gun assembly.
Loosen
and remove the two
screwslocated on the transformertop plate at the front of the burner
chassisandswing
open.
Slidedrawer assembly
intoair tube(see Fig.2).
3- Onceinstalled,adjust
grun
assy.,eitherback or forwardtoposition nozzle
from
head,Forcorrect
positioning(see
Fiq.
3).
Securethe
slide
plate
by
tightening
thumbscrew at side of housing.
Attachflared nut of Oil Line
Assy.,
(CopperOil Line)totheend ofthisadapter
fittingasshown.
Install
arrowdecalasshownso
position
ofDrawerAssy.isalwaysknown
(see
Fiq.4).
Recheckfornozzle
centeringbeforeburnerisinstalled
(see
Fig,l).Make
sure
electrodetipsciearretentionhead.
INSERT
"SE'' SERIESGUNSETTINGGAUGE
(AS SHOWNEELOW) TO CHECK NOZZLE
POSITION
ANDELECTRONICSETTING.
Figure
3ELECTRODE
BURNERAIRTUBE NOZZLE
FLAMELOCKCONE
"sR" SEFTES
GUN SETTINGGAUGE
ALL DIM'S
AS SHOWNUNLESSOTHEFWISESPECIFIED
'/a
"
t/8"
BURNER
OILPIPE
BURNERAIRTUBE 4%
FLAMELOCKHEAD
NOZZLEFACETO FACEOF INNERAIRCONE
TRACK FORGUN ASSEMBLY
AOJUSTMENTBRACKET
Figure
1
t/2"
Figure2
EG-l - 21755-001
Rev.0406-20-88 PAGE 6
ATTACHING AIR TUBE COMBINATIONS FOR CHASSIS PLAN ONLY
When oil burner chassis and air tube combination are packed separately, the
burner must be assembled as follows:
1- Lay burner chassis on its back as shown at right. Insert air tube into burner
chassis lining up the 3holes in the chassis with the 3 holes in the air tube.
Install the 3 screws % long and secure.
2- Install proper nozzle into gun assembly. Loosen and remove the two
screws located on the transformer top plate at the front of the burner
chassis and swing open. Slide drawer assembly into air tube (see Fig. 2).
3- Once installed. adjust gun assy., either back or forward to position nozzle
from head. For correct positioning (see Fig. 3). Secure the slide plate by
tightening thumb screw at side of housing. Attach flared nut of Oil Line
Assy., (Copper Oil Line) to the end of this adapter fitting as shown.
Install arrow decal as shown so position of Drawer Assy. is always known
(see Fig. 4).
Recheck for nozzle centering before burner is installed (see Fig. 1). Make
sure electrode tips clear retention head.
•
Figure 1
INSERT "SR" SERIES GUN SETTING GAUGE
(AS SHOWN BELOW) TO CHECK NOZZLE
POSITION AND ELECTRONIC SETTING.
•
1(2-- II
~ -£1/8
L1
cHB:1~w
~~
- ~~I(B"
FLAMELOCK HEAD
ELECTRODE
FLAMELOCK CONE
"SR" SERIES
GUN SETTING GAUGE
~
ALL DIM'S AS SHOWN UNLESS OTHERWISE SPECIFIED
NOZZLE FACE TO FACE
OF INNER AIR CONE
NOZZLE
TRACK FOR GUN ASSEMBLY
ADJUSTMENT BRACKET
~-+_ GUN ASSEMBLY
ADJUSTMENT BRACKET
BURNER
AIR TUBE
DECAL--==tr:r-
ELECTRODE SUPPORT
Figure 2
EG·1 .21755-001 Rev. 04106-20-88 PAGE 6

tsURNER
COI\TPONENTS
IVIODELEG-l
@-
ST'JTTE
BURT{HR
g{ODEL, PJIX,IT
DESC;IIPYS.$HATTOP,|IA.T
NTMAEERliT}IEN ORDERING PJT,RTS
4d
-r
@
-\, v_/
I
I
&,
@
'@
lIO. USSCRIT},TIOII FSfi,T -lT'*.
1 _9!l!!Iri?9si,1c, 1l!30!!!l
2 JUNCTION
BOX 21419-SEI1
3 MOTCR1/s
L P 2C327
a _B_!9l.Ell{fitli_
__, _____}:!ry
5 MO]-OR COnD
COVER i3029
6 TFANSFGRMER 21659
7 COUPLING-SMALL
PUMP 13424
8 FUELUNIT
MODEL-A 13495
FUEL
UNIT
MODEL.B 13634
9 OUTLET
FITTING 13494
10 OILLINEASSEMBLY 14451
11 INNEBAIRBAND 21917-001
12 OUTER AIRBAND-8HOLE 21918.001
12A OUTERAIR BAND-4HOLE 21921-001
13 HOUSING
COVER
ASSY. 21908.001
f;7^ -_---- D,If.'-"'rilffi
'* s$',gctr}"Yil,llt TU$E it G'iili
P.ERT
FIIIF/IBSR
SEEiltg,cE
plilt'J l,ic.
2172,1'OO1
2794-Al1
J[$SY.
CoIwSSil"RTIr)H
R
| " t arn rr rnr- o /
i r.r ^:n rL/r,r .r dUi'l ASSY.
i r.i nii r I uLri (l uvt\ ,'1.Jt
I COlvlBiii,iillOiJ
L
I r: ADJLISTABLE
FiAt\tcE
--
I r6_PEpLSItLU!!Ur_
Suggested
Combustion Chamber Dirnensions
Conversion or Upgrading
Chamber Dirnensions (In Inches)
Firing Square Bound Height Floor
Rate to
(G.P.H.) Width Length Nozzle
.50 7 7 8 11 5-6
.75889',t25-6
.85 81/z BVz 9 12 5-6
1.00 9 9 101/a 121/z 5_6
1.25 .t
0 10 j 11/a 121/z 5_6
1.35 101/z 101/z 113/o 123/a 5_6
1.S0 1
.1 11 123/e 13 5-6
1.65 111/z 111/z 13 131/e 5-6
2.00 12s/s 125/e 141/q 131/z 6-7
2.50 141/q 141/q 16 14 7_8
=G-1
- 21755-001
Fev.
0.1/06-2t-3.c
F.iCE7
/--
@
:o-----®
®
\
~,,;
®
<I
"
CD
/
®
@------------------- ..
@-
BURNER COlVIPONENTS MODEL EG-l
•
•
STFI.TE BUR.NER I\10DEL, PJ\l~T DESCIUPTION lU'JD PllRT NUMBER 'VHEN ORDERING PARTS
•
I I , J .., ~
,,-
L-.
.. _.-._-- .
---" ------
2
JUNCTION BOX 2'1419-SER
1----
---
-- .-
2MOTOR
1/
8
HP
20'2::'7
-- . __ ._--.-- ----
4BLOWER WHEEL 21427
- ----- -----
5MOTOR
CORe> CaVER 13029
6TRANSFORMER 21659
7COUPLING-SMALL PUMP
13<124
8FUEL UNIT MODEL-A 13495
FUEL UNIT MODEL-S 13634
9
OUTLET FiniNG 13494
10 OIL LINE ASSEMBLY 14451
11
INNER AIR BAND 21917-001
12
OUTER AIR BAND-8 HOLE 21918-001
12A OUTER AIR BAND-4 HOLE 21921-001
13 HOUSING COVER ASSY. 21908-001
r- jl~:-------D·'S:;C'?XP'T10N p~{'J I'j.t)J·
r----·--------
1'1. AIR TUEH: & GU~'J (,.SSY.
Cm,iGIi'U\TI<XJ '*
15 ft,DJUSi AaL~ __ F!.J\1'!G_~ 21724'001_j~
13 PEDESTAL MOUNT 2794-011
-----_.
* SPECln: run 'HIEF. &: Gun liSSY. C01\flHNAT:!DN
PART N1J"MRER SEE PliGE 5.
Suggested Combustion Chamber Dimensions
Conversion or Upgrading
Chamber Dimensions (In Inches)
Firing Square Round
Height Floor
Rate
to
(G.P.H.) Width length
Nozzle
.50 7 7 8
11 5-6
.75 8 8 912 5-6
85
8'12 8'12
912 5-6
1.00 9910'/8
12%
5-6
1.25 10 10 11'1.
12%
5-6
1.35 10'/2 10'/2
1131.
123 /.
5-6
1.50
11 11
123 /8
13 5-6
1.65
11 '12 11'/2 13 13'1. 5-6
2.00 12% 12%
14'/.
13%
6-7
2.50 14'1. 14'1. 16 14 7-8
=G-l ·21755-001 Rev O-lt06-2~-::~ P.~Gc 7