Wayne MSR User manual

WAYNECOMBUSTION
SYSTEMS
801
GLASGOWAVE.
FORTWAYNE,IN
46803
ffiffiDEt
|lfisR.Dc
0lt
ffism
&
BIJANERS
Publication
D
ate3124n1o3 FlevisionD Manual22019-003
)#ELECTRIC
SHOCK
HAZARD
HIGHVOLTAGESARE
PRESENT
INTHISEQUIPMENT,
FOLLOW
THESERULESTOAVOIDELECTBICSHOCK.
A Use only
aproperly
grounded
circuit.A
ground
fault
interrupter
isrecommended.
A Donotspraywater
directlyonburner.
A Turn
off
power
beforeservicing.
A Readthe
owner'smanualbeforeusing.
cOVERHEATING
HAZARD
SHOULDOVERHEATING
OCCUR:
A Shut
off
the
manual
oil
valve
totheappliance.
A Donotshutoffthecontrol
switchtotheoumoorblower.
NEVERATTEMPT
TOUSE
GASOLINEASAFUELFOR
THISBURNER,AS
ITISMORECOMBUSTIBLEAND
COULD
RESULTINASERIOUSEXPLOSION.
MODETMSR
SPECIFIGATIOI{S
FIRING CAPACITIES MODEL MSR
FORVOURSAFETY
DONOTSTOREORUSEGASOLINEOR
OTHER
FLAMMABLEVAPORS
AND
LIQ-
UIDS
IN
THE
VICINITY
OFTHISORANY
OTHERAPPLIANCE.
O.5OTO2.75
GALLONS
PER
HOUR
70,000
To 385,000BTU/HRTNPUT
FUELS
UseNo.1orNo.2 Heating
Oil
(ASTM
D-396),
Kerosene,Diesel
&JP8JetFuel.
- NEVERattemptto
use
gasoline
asafuel
for
your
burner,
asit
is
morecombustibleandcouldresultinaseri-
ousexplosion.
ELECTRICAL
Power
Supply ..........tt5VI6OHZ/
1PH
Motor.....,... ,..........,..3450RPM, N.E.M.A.48Flange,ManualReset
OverloadProtection
lgnition....... ,.,..,..,..,..10,000VI 23MAsecondary,Continuous Duty-Shielded,Interrupted
DutyShieldedTransformer,
orSolid-Statelgnition
System,
DTMENSTONS
(STANDARDI FUELPUMPS
HEIGHT..... ..............11%" SuntecorDanfoss
- SingleStageStandard
wlDrH .................tsvj:' MOUNTTNG
DEPTH...... ................6%" "RigidFlange,AdjustableFlange,
or
Base
Mount
INSTALLATIONOF BURNER
INSTALLATION
OFTHEBURNERMUST
BEDONE
BYA QUALIFIED
INSTALLERINACCORDANCEWITHREGULATIONSOFTHENATION.
AL FIREPROTECTION
STANDARDFOR
OIL-BURNING
EOUIPMENT,NFPANO.31,
ANDINCOMPLETE ACCORDANCEWITHALL LOCAL
CODESANDAUTHORITIESHAVING
JURISDICTION.
A QUALIFTEDINSTALLER
tS THE PERSON WHO IS RESPONSIBLEFORTHE INSTALLATIONAND ADJUSTMENTOF THE EQUIPMENT
ANQWHO lS LTCENSED
TO TNSTALL
O|L-BURNTNG
EOUIPMENTtNACCORDANCE
WrTHALL CODES
AND ORDINANCES. WARRANTY
ISVOIDED IFNOT INSTALLEDBY SERVICE
PEHSON.
THESE
INSTRUCTIONSSHOULD
BEAFFIXEDTOTHEBUHNER
OR
ADJACENTTOTHEHEATING
APPLIANCE.

\ APPROVALS
/ll me burnerisU.L.listed,forusewith
Group
Ior
Group
llprimary
safetycontrols.State
andlocalapprovals
areshown
V onburnerratinglabel.Allburnersshouldbeinstalledin
accordancewithNational
FireProtectionAssociation,
and
in
l.*:Mcomplete accordance
with
alllocal
codes,
and
authoritieshaving
jurisdiction.
Regulations
ofthese
authorities
take
'--- precedent
over
general
instructions
provided
inthismanual.
GENERALINFORMATION
HeatingPlant- Beforeinstallingthisburnerina conversion installation,
try
toprovide
adequate
spacetoservicethe
burner
properly.
The
heating
system
should
becarefullyinspectedfordefects
andcleanliness,so
proper
performance
isobtained.Anoilburnerisonlya meansofsupplyingheattothefirebox
and
fromtheretheheatingsystem
must
absorb
andcirculatetheheat.Theflue
passages
and
heat
absorbingsurfaces
mustbeclean
to
assure
maximum
heat
transfer
tothefurnaceorboiler.
Sootand
fly
ash
actasinsulators,retarding
the
transferofheat,Alldoors,openings,
and
cracksshould
becementedair-tightto eliminate airinfiltrationinlotheheating
plant,
causingheating
losses.
lnspect
smoke
pipe
and
chimneyfor
elimination
ofleaks
andobstructions.
Be
sureofadequatechimneysizeand
height.
Install
amechanical draftadjuster,
ifneeded
same
size
assmoke
pipe(see
column
underdraftregulators).
COMBUSTION
CHAMBER
The
purpose
ofacombustionchamber
istomaintain
ahighflame temperatureby
reflecting
the
heat
backintothe
flame.Ahightemperature
assures
greater
combustionetficiencyandlowerstacklosses.Aninsulatingrefractoryor
aFiberFaxtype
chambercanbeused
withthis
burner.
ltisimportanttoselectandinstall,
if
necessary,thecorrect
sizechamber
onthe
conversion
job
(see
chart).
Onthe
Flamelock
conversionburners
the
atomizedoilburns
just
off
theflamelock.Onalloilburnerstheatomizedoilmustnottouchthesidesorbottomof
chamber,orsmoke
will
result.
Toeliminatethesmoke,
excess
airwillberequired,resulting
inhighstacktemperature andlowercombustioneffi-
ciency.lnstall
burner
sotheface
ofair
cone
ofburneris
set1/8"
lo 114"behindtheinside
frontwallofthe
chamber
(see
diagram).Caution
oninstalling Flamelockburnersin
stainless
steelchambershouldbe
takenbecause
ofthe
highertemperaturelevels
produced
by
high
performance
flameretentionburners.The
temperaturesmayexceedthe
temperatureratingsofthe
stainless
steelchamber,andcanresultinchamberburnout.Where
you
are
replacinga
standard
burner
withaflameretentionburner,take
one
ofthefollowing
precautions:(1)
Use
"WetPac"Ceramic
Liner
tolinetheinside
ofchamber,
(2)
Adjust
burner
(see
FinalAdjustmentsColumn).
FUEL
UNITSANDOIL LINES
Conversion
Burners
are
provided
with
singlestage
3450
RPM
fuelunits
with
theby-pass
plug
removedforsingle
pipe
installations.
This
is
satisfactorywherethefuelsupplyisonthesamelevelorabove
burner
permitting
gravity
flowof
oil. Never exceedover8PSI
pressure
to
thesuction
side
offuelunit.A
pressure
of
overI PSI may
cause
damage
totheshaftsealand
allowittoleak
oil. Whenitisnecessarytoliftthe
oilto
theburner,a returnlineshouldberun
between
fuelunitandoilsupply.
(lf
liftexceeds10feet,atwo-stagefuelunitmustbeused
with
areturn
line).
When
atwo-line systemisusedthe
by-pass
plug
must
beinstalled.This
plug
issuppliedalong
withtheburnerattachedto
fuelunitalongwithaninformation
pump
data
sheet
in
aplastic bag.Whenoil
linesareinstalled,continuousrunsof
heavy
wall
coppertubingarerecommended.Be
surethatall
connections
areabsolutelyairtight.Check
allconnec-
tionsand
joints.
Flaredfittings
are
recommended.Do
not
use
compression
fittings.
See
pump
data
sheetfor
siz-
ing,liftandlength
fortubing
recommendations.
Useanoilfilterofadequatesize
for
allinstallations.
Installfilters
insidethebuilding
betweenthe
tank
shutoff
valve
and
the
burner.Foreaseofservicing,
locatethe
shut-off
valveand
filternearthe
burner.
TANKS AND PIPING
Local
codesandregulationsmustbeadhered toregarding tank
andburnerinstallation.
WIRING
Allwiringmust
comply
with
theNationalElectricCodeandlocalordinances,
refer
to
diagramsupplied
withburneror
controls,making
sure
the
burnerandcontrols
arewired
correctlyandthatthe
line
switchis
properly
fused
to
burner.
AIR SUPPLYFORCOMBUSTION
Donotinstallinrooms
withinsufficientairtosupport
combustion.Occasionally
itisnecessary
toinstallwindows
or
cutholesina doortotheseroomsto obtainsufficientairandto prevent
lessthan
atmosphericairpressure
inthe
room.lfthereis
alackofcombustion airin
the
room,
the
burnerflamewillbe
yellow
andformationofsootwill
occur
intheheatingunit.In
buildingsofconventionalframe,
brick
orstone
construction
withoututility
rooms,
basementwin-
dows,or
stair
doors,
infiltration
is
normally
adequate
to
provide
airfor
combustion
andforoperationofthe
barom'et-
ricdraftcontrol.Forinstallation
in
anenclosed
utilityroom
withoutanoutside
wall,afreshairopeningtotheoutside
with
afreecross sectionareaof2Osquare
inches
per
each
gallonper
hourfiring
isrecommended.
Foreach
1,000
feet
abovesealevel,increasethefresh
airopeningby
atleastfour
(4)
per
cent.Theroomshould beisolated
fiom
anyareaservedby
exhaust
fans.Donot
installanexhaust
faninthis
room.
2

CIIIMNEY
Follow
therecommendationsoftheheating
unit
manufacturer.ltmustbe
properly
designedandofadequatesize
and
shouldbe
abovethesurrounding
objects,tile-lined,
withno
obstructions
andbein
good
state
of
repair.
Thesmoke
pipe
should
set
flush
with
the
insideofthetileandcementedin
place.
All
cleanout
doors
should
be
sealed.
DRAFTREGULATIONS
The
useofadraft
regulatorisrecommended
and
should
preferably
bemounted
inthesmoke
pipe.
Useadraft
gauge
toadjust
to
proper
opening.
When
theburner
airsupplyis
properly
adjusted,
the
combustionchamber
draft
will
be
approximately
-.
01to-.
02
WC
andthestack
draftwillbe
-.02
to
-.04
WC,The
larger
the
installation,the
greater
the
draft
will
be
requiredatthestacktoobtainthe
-.01,to
-.02
WC
atthecombustion
chamber.
hrozzLEs
Use
the
proper
size,typeandspray
pattern
that
heatermanufacturers
recommend;insomecasesofupgradingor
conversion
installations,the
useofan80(
Hollow
or
Solid
Nozzle
are
thebesttostart
with.
STARTING
PROCEDURE
STARTINGBURNER
Besure
mainswitchisin
"off"
position
and
besure
thermostatissubstantially
above
roomtemperature,
theoiltank
isfilled,
allvalvesare
openandcontrolsset
foroperation.Adjust
airsupplyon
burnerbyloosening
thelocking
screw
onouter
airband,
andopen
partially.
Open
theinspectiondoor
andturnonswitch.
Prime
pump
accordingtothe
pump
manufacturer's
recommendations
andcheck
pressure.
lfsafetylockout
occursreset
after1
or
2minutes
(cau-
tion).Donot
runfuel
unitdryformore
than
5minutes.
When
fire
isestablished
makeatemporary
airadjustment
lor
a clean
combustion
flame,reduceairsupplyuntil
flametipsappear
slightlysmoky,
thenreadjustsoflametipsare
cleanlooking.Leaveinspection
dooropen
untilchamber
isdry. Whennormal
temperatures
are
reached,close
inspectiondoor
andadjust
draftregulator,
see
columnunder
"DRAFT
REGULATIONS".
FTNAL ADJUSTMENTS
Atthis
point
afinaladjustmentshouldbe
used
by
the
useof
aCOMBUSTION
TESTKlT.After
operating10
minutes
to
warmupunit,asmoketestershouldbeused
totake
asmoke
reading.
We
are
wantingno
greater
than
a
#1;
(Shell
Bacharach
Scale).And
lessthan
a#1smoke
is
desired.
Sometimesanewheatingunit
requiresmqretimethanthis
to
burncleanduetotheoilfilm
onthenewheaterunit
surfaces.
Recheckdraftand
takeaCOzreadingoverthefire
and
inthestack.lfalarger
differentialbetweenCOz
readingsisnoted,air
leakage
isthe
mostcommoncause
(see
:olumnunderHEATING
PLANT).
CO,readings
mustallbe
takenaheadofdraftcontrol.
The
COzmeasuredinthe
stack
shouldbeatleast
9o/"
toroilrates1.00
G.P H.orbelow,and
atleast10%
foroilrates
over
1.00G.P.H.Unit
shouldbestartedand
stopped
severaltimestoassure
good
operation.
Openinspectiondoor,
turnoffoilvalveand
check
outsafety
timing
ofcombustioncontrol.Checkoperation
oflimitcontrols
andthermostat.Checkforoilleaks.
Note:Allinstallationsshould
bereinspected
after1or2weeks ofnormal
operation.
FTNA[- CHECKS
Be
sureairbandanddraftcontroladjustmentsarelocked,
andthe
controls
onheating
unitareadjustedinaccordance
withtheHeater
and
Control
Manufacturer'sInstructionSheets.Use
efficiencychart
(page
4)
to
finalizeset-up.
MAINTENANCE
OILfNGMOTOR- By
proper
oiling
twice
ayeat,
themotor
life
willbe
increased;only
afew
drops
of
anon-detergent
typeof
oilatboth
motorholesisneeded.
FILTER- Theoilfiltercartridge
shouldbereplaced
oncea
year
sothefueloil
willnotbecomecontaminated
and
plug
upfuel
pump
andnozzleofoilburner.
NOZZLE- Thenozzle
shouldbechangedatleast
onceayear
before
thestart-up
oftheheating
season.Replace
with
proper
nozzle.
Handle
Nozzles
by
hexonly.Oilfromthe
fingers
onthe
faceorfilter
ofnozzlemay
adversely
affectspray
characteristics,
COMPONENTS
- lf
for
anyreason
any
oftheburner
pans
haveto
bereplaced,
always
use
parts
recommended
by
themanufacturer.Specify
part
numbers,
and
description,
when
ordering.
(lN
ALLCOMMUNICATIONS
STATE
BURNER
MODEL,
SERTALNUMBERAND
SPECtFICATION
NUMBER).
ELECTRODE
SETTINGS
- Thisisveryimportant
forreliable
ignition
ofthe
oil;checktheseonceayear inaccor-
dancewith
the
instructions
provided
inthismanual.
FAN
& BLOWER
HOUSING
-
Thismustbekeptclean,freeof
dirtandlint.
Open
transformer
tocheck
fan
bladesfor
above.
Be
sure
theelectric
power
isoffon
burner
when
transformer
isopened
forthe
inspection.
\
/r)
lttl
E'
-
w[M
3

d
}g!U[LE
EFFICIENCY
GHART FORNO. 2 FUEI OIL
NET STACK TEMPERATURE (DEGREES
F")
30q' 350" 400" 450' 500" 550" 600" 650" 700' 750' 800" 850' 900"
87% 861l 85Y^ 84]l 83]l 82 81 79"/q 7834 77% 76% 75% 74%
87% 86% 85 84 83 813/4 843/4 79Y4 78y, 77% 76 75 73%
87% 86 84"/o 82"/o 82sA 81y, 8OY4 79 78 76% 75i4 74% 73
87 853/4 B4'A B3t( 82tt 81% 80 7B% 7714 76% 75% 74 72y,
86"/q 85]l B4/4 83% 82 80% 79b 7By, 77 75% 7416 73'A 71%
86]l 85Y4 B4 83% 811l 801l 79 77% 76% 75% 7331 7231 71
86% 85 8331 82N 81y, 79"/o 7BY" 77% 753/4 74% 73 71% 70%
86 84% 83% 82 80% 79Y4 78 76% 75% 733/o 72Y4 7031 6914
85% 84],l B3 81% 80% 78/o 77Y4 7531 74% 73 71t{ 70 68tt
Bs% 84 B2:A B1 791t 7B 76rt 75 73% 72 7otn 69 67%
85 83v, 82 BO1A 78% 77Y4 753/4 74/4 723/4 7'l 69b 6B 66Y4
B4TA B3 81/, 79% 78 761t 75 73% 71s/q 7A 6BY4 66% 65
84 82% 803/o 79 77Y4 75% 74 72Y4 7034 68% 67 65]u 63rt
831l 813/q 80 78Y4 76% 74% 73 71Y^ 691l 6714 651l 633/4 62
83 81 79% 77% 75% 733/o 71% 70 6B 66 64 62 60
82v, 80% 7gti 761l 74tt 72% 70rt 68]A 6616 64y, 62% 60 5B
81'A 79% 77Y4 75% 73Y4 71 69 67 64% 62v, 60Y4 573/4 55%
80% 78% 76Y4 74 713/q 6914 67Y4 65 62% 601l 57s/4 5514 53
79"/o 77Y4 75 72% 70 67% 65/4 6231 6OY4 5711 55% 52tA 50
78%. 76 73t6 71 68 65t4 63 601l 57% 54% 51% 49 461l
77Y4 74tt 713/a 69 6531 63 60 57 54 51 48 4514 42:A
75% 72% 69 66U 63 60 56% 53ll 501l 47 4316 4OY4 36%
73% 69% 66% 6231 5gY4 55"/c 52 481l 45 41% 37%, 334/q 30

ATTAC}IING AIR TUBE COMBINATIONS FOR
CHASSIS PLAN ONLY
When
the
Oil
Burner
Chassisand
theAir
Tubecombination
are
packed
separate-
ly,
theBurnermustbeassembled
asfollows:
1
- Installthe
AirTube
Assembly
tothe
BurnerChassis
asshown.Thiscan
be
done
bysettingthe
Burner
Chassisonitsbackand
placing
theassembled
AirTube
onthe
Chassis.
(IMPOHTANT:
Makesure
theOilDripholein
Air
cone
(see
Fig.1)
is
at
the
sixo'clock
position.)
Secureair
tube
tochassis
with
3HEXHEAD
SCREWS,
2- lnstall
proper
nozzle
inDrawer
Assembly.LoosentheTransformer
retain-
erScrews
andswing
open
toinserl
theDrawerAssembly
(See
Fig.2.)into
theairtubetoposition nozzle.
Once
installed
andadapter
fitting
isinposi-
tioninBurner
Chassisslotand
slide
place
hole,adjust
gun
assembly,
either
backorforuardtoposition
nozzlefromhead.For
correct
positioning
(See
Fig.3). Secure theslide
plate
bytightening
screwat side
of housing.
Securethe
drawerassemblywiththe
locknut
provided.
Attach
flarednutof
OilLineAssembly,
(Copper
OilLine)to theendofthisadapterfitting
as
shown.
Install
arrow
decal
as shown
so position of Drawer
Assembly,
is always
known,
(See
Fig.4)
Recheck
lornozzle
centeringbeforeburnerisinstalled
(See
Fig.1). Make
sure
electrode
tips
clearretention
head.
.\
/al
u
tffi
INSERT"SR"
SERIES
GUN
SETTING
GAUGE
(AS
SHOWN
BELOW)
TO
CHECK
NOZZLE
POSITTONANDELECTRODE
SETTING.
FLAMELOCK
CONE
"SR"
SERIES
GUN
SETTING
GAUGE
ARROW
DECAL
SLIDE
PLATE
SCREW
FIG.3
5/16"
BETWEEN
CENTER
OFELECTRODE
AND
CENTER
OFNOZZLE
1/8"
FROM
ENDOF
NOZZLE
TO
TIP
OF
ELECTRODES
5
FIG.
1
(TOP
V|EW
OFBURNER)

BURNER COMPONENTS . MODEL MSR
{,
,"N ,/6
q \n,
'"^[\r,
7C
7A
MSRBURNERMODEL,PARTDESCRTPTTON
ANDPARTI,IUMBERWHENORDERING
PARTS
NO. DESCRIPTION PART
NO.
13 AIH
TUBE
& GUN ASSM. *
14 GASKET 12484
15 ADJUSTABLE
FLANGE 2689-011
16 PEDESTAL
MOUNT 21760-011
17 ELBOW 13494
*PART NUMBERSEEPAGE 7
NO. DESCRIPTION PARTNO.
1 BURNERHOUSING 31841.036
2 JUNCTIONBOXASM 21319
3 MOTOR1/8H.P. 20627
4 BLOWERWHEEL
3 1/8 X4 114 20673
BLOWERWHEEL3 1/2X4 1/4 21427
5 MOTOR
CORDCOVER 13029
6A TRANSFORMER 115V 23101-M
. 230V 23103-M
68 FRANCE |GN|TOR 115V 1010s0-001
6C CARLINIGN|TOR 230V 31812-002
7A COVER 21723-002
78 COVER 21723-003
7C COVER 100730-001
8 COUPLTNG 13424
9A FUELUNITMODELA 13495
98 FUEL UNITMODELB 13634
9C SUNTECCOMBO
UN|T115V 101128-001
SUNTEC
COMBO
UN|T230V 101128-002
10 6"
OIL
LINEASSEMBLY 14451
B"OIL
LINE
ASSEMBLY 14452
.I1 INNERAIRBAND 2060.I.002
12 OUTERAIRBAND 20602-002
6
Suggested Gombustion Ghamber Dimensions
Gonversion or Upgrading
Ghamber Dimensions (ln Inches)
Firing
Rate
fG_H_pr
Square
Utidth Lenoth
Round Height Flool
to
0.85
1.00
1.25
1.35
't.50
1.65
2.00
2.50
3.00
8.5
I
10
'lota
11
11'A
12%
14U
1E1t
t.5
I
t0
tor.{
t1
l1'a
t2%
t4%
t5t1
I10"6
11ll
11%
123,1
IJ
14v,
to
lllz
2
zn
214
231
3
J/1
Jh
4
5-6
c-o
5-6
5-6
6-A
o-I
7-8
7-8

AIR TUBE & GUN ASSEMBTY DETAILSMODEL
MSR \
t9,I
' t3,
v
rffiE
NOTE:BACKSIDE
OF
FLAMEIOCKTONOZZN.EFACE,
5/16"
ABOVE
q
ELECTRODE
ADJUSTMENTS
NO. DESCRIPTIONPARTNO.
17 HEAD 0.85-0.75#SC 100060
0.75-1.00 #1A 14157
1.00-1.35 #24 14158
2.OO-2.25#44 14160
18 AIRTUBE SEE
NOTE
19 NOZZLEADAPTER 219.13-SEH
20 RIGHTELECTRODEASSY. SEENOTE
21 LEFT
ELECTRODEASSY. SEENOTE
22 ELECTRODE
SUPPORTASSY. SEE
NOTE
23 OILPIPE
ASSY. SEE NOTE
24 CAD
CELLBRACKET 13078
25 BUSSBARSUPPORT 13276-002
26 CAD
CELZIPTIE 100850-001
TODETERMINE
THEAIRTUBELENGTH
THE
AIF
TUBE
LENGTH
(DIM
A)ISTHEDISTANCEFROMTHEFBONT
OFAIB
TUBE
RETAINERFLANGE
TO
FACEOFAIRCONE,
NOTE:ADJUSTAALEFLANGE
WIDTH.
FRONT
FACE
OFHEATINGUNIT
STANDARD AIR TUBE DIMENSIONS
AIR TUBE LGT.
DIM.-A- 0.7s-1.00 1.00-1.50 1.50-2.00 2.00-2.75
4" 31844-005 31845-005 31846-005 31847-005
6" 31844-021 31845-021 31846-02131847-021
9' 31844-045 31845-045 31846-045 31847-045
12', 31844-069 31845-069 31846-069 31847-069
15" 31844-093 31845-093 31846-093 31847-093
1R" 31A44j117 31845-117 31846-117 31447-117
NOTE:
WHEN
ORDERINGSTATE
BURNERMODELMSR,
SPEC#,PART
DESCRIPTION,
AIRTUBE
coMBtNATtON,WHAT
USABLE
AIRTUBE
LENGTH,
(DtM-
iStONA),AND
FIRINGRATE. 7

As.tatuCnp{d
MODEL
MSR.DC
olt
BURNER
MODETMSR.DC
SPECIFICATIONS
FIRING CAPACITIES - MODEL MSR.DC
0.50
To2.75
GALLONSPERHOUR
7O,OOOTO385,OOO
BTU/HRINPUT
FUELS . MODEL MSR-DC
UseNo.
1orNo.2Heating
Oil
(ASTM
D-396),Kerosene,
Diesel
orJpBJetFuel.
NEVERattempt
touse
gasoline
asa fuelfor
your
burner,asitismorecombustibleandcouldresultina seri-
ous
explosion.
NEVER
burn
garbage
orrefuseintheheating
unit.
NEVERtryto ignite
bytossingburning
paper
orothermaterialsintotheheatingunit.
NEVERburnwaste
orcrankcaseoilin
theheating
unit.
ELECTRICAL . MODEL MSR-DG
Powersupply
Motor
lgnition
13.0VDCMinimum
(at
Battery)
4500RPM
(Std)
or
3950RPM
(low
RPM),BallBearing,PermanentMagnet
20,000V/28MA/50VA
Secondary,
IntermittentDutyElectroniclgnitor
FUEL
UNIT
Suntec
andDanFoss
brands
MOUNTING
RigidFlange,AdjustableFlangeor Basemount.
DC OIL BURNER
ETEGTRICAL
CONSIDERATIONS
" Not all
generators
areequally
capable.
A minimum
of 13.0volts
mustbeprovided atthebattery.
* Generators
shouldbeoperated
atthemaximum
ratedRPM
duringburneroperation.
* Goodquality
batteries
arestrongly
suggested.Batteries
withhigherCold
Cranking
Amp (CCA) rating
anddeep
draw/marine
type
batteriesarerecommended.
* Useautomotiverated
battery
cabling.Allother
wiring
shouldbe
OEMsuggestedwiretypeand
gauge.
* Protectallwiringconnection
points
withdielectric
grease.
*Ambient
temperatureimpacts
electricalrequirements.
Highertemperatureswillresultin higherampdraws.
* Increased
pump
operating
pressure
settingswill
increase
ampdraw.
* Higher
gallon
ratenozzles
andaccompanying
wider
airbandopeningswillincreaseampdraw,
INSTATLATION
OF BURNER
INSTALLATION
OFTHEBURNEH
MUST
BEDONEBYAQUALIFIED
INSTALLERINACCORDANCEWITHREGULATIONS
OFTHENATION.
AL FIRE
PFOTECTION
STANDARD
FOR
OIL.BURNING
EOUTPMENT,
NFPANO.31,ANDIN
COMPLETE
ACCORDANCE
WITHALL LOCAL
CODESAND
AUTHORITIESHAVING
JURISDICTION.
A QUALIFIED
INSTALLER
ISTHEPERSON
WHOIS RESPONSIBLE
FOR
THEINSTALLATIONANDADJUSTMENT
OFTHEEQUIPMENT
ANDWHOISLICENSED
TOINSTALL
OIL-BURNING
EOUTPMENTIN
ACCORDANCE
WITHALL CODESANDORDINANCES. WARRANTY
ISVOIDEDIFNOT
INSTALLED
BYSERVICEPERSON.
THESE
INSTRUCTIONS
SHOULDBE
AFFIXEDTO
THEBURNER
ORADJACENT
TOTHEHEATING
APPLIANCE.
I

TO THE GLEANING EQI'IPMENT OWNER
Since1970,
Wayne
has
supplied
thehot
water
pressure
washercleaning
equipment
industrywith
oilburners.You
areobtaining
aquality
burner
unsurpassedin
engineeringdesignand
product
development.
ltwill
provideyou
with
many
years
ofefficient
trouble-freeoperation,
ifproperly installedand
serviced.Pleaseread
thismanualcarefully.
Wayne
warrants
its
burnersspecifically
tothosewhohave
purchased
itforresale,including
your
dealer.lf,in any
case,
you
have
a problem with
your
burner,
or
itsinstallation,
you
shouldcontact
your
dealer
orthe
cleaning
equip-
mentmanufacturer
forassistance.
FUEL
UNITS
ANDOIt LTNES
The
model
MSR-DC
oilburner
is
provided
with
asingle
stage3450
RPMfuelunit
with
by-pass
plug
removedfor
a
single
pipe
installation;theby-pass
plug
fortwo
pipe(inlet
and
return)
is
provided
inthe
plastic
bagattachedtothe
fuelunit.
The
installation
offuel
filters
are
recommended.Check
supply
tankforsludge
accumulation
and
leakage.
Useonly
flarefittings
on
all
piping
and
connectionssince
compression
fittings
willeventually
leak.With
the
systemrunning,
the
vacuum
should
notexceed12"mercury
for
single
stageunits.For
easeofservicing,
installa
shutoff
valve
near
burner.
WIRING
The
MSR-DC
oilburner
must
beelectrically
wiredandGROUNDED
inaccordance
withlocalcodesor intheir
absence,
withNational
ElectricCode
ANS/NFPANo.7O-latest
edition.
This
oilburner
requires
a 12-volt
DC
power
source.Use
copper
wireonlynot
lighterthan#12awg. lfafuseddis-
connect
is
used,
it
shouldbe
fusedfora minimumof
20amps.
Refertothewiring
diagraminthismanualorclean-
ing
equipment
manufacturersmanualmakingsure
the
burner
and
controls
arewiredcorrectly.
AIR SUPPLY FOR COMBUSTION
Theoilburner firedhot
water
pressure
washershall
not
beinstalledinanarea
wherefacilities
fornormalaircircula-
tionorinfiltrationare solimitedasto interferewithreadyattainment
ofallnecessary
for
proper
combustionandvent-
ing. Whenthe heating
appliance
isinstalledina confined
space,twopermanent
openingsshallbe provided.
One
nearthetopof the enclosureandone nearthebottom. Each opening
shall
havea freearea
of notlessthanone
square
inch
per
1000
BTU
per
hour
(140
squareinch
per
gph)
of
the
totalinputrating
ofall
the
appliancesintheenclo-
sure. Whenthebuilding
is
of unusuallytight
construction,
hasanairventilating
system,
exhaustfans,
process
dryer
or
vented
fireplaces,itisrecommended
that
combustionair
besupplied
through
two
permanent
openings.The
open-
ings
shall
communicate
directly,or bymeans ofducts,
withoutdoors
orsuch
spaces
(attic
orcrawl) thatfreely
com-
municatewith
outdoors.
Avoidlintyenvironments.Foradditional
ventinginformation,
refertothe regulationsofthe
National
FireProtection
Standard
foroil
burning
equipment,
ANSI/NFPA
N0.31-latest
edition,
orthecleaningequip-
mentmanufacturers
recommendations.
NOZZLEAND AIB HANDLING PARTS
SE!.ECTION
IMPORTANT
Thorough
combustion
andperformance
testing
was doneto establishthecorrectnozzletypeandair
handling
parts
onthisMSR-DCoilburner.Undercircumstance attempt
to replaceor alter
the
oilburner
nozzle
type
or
airhandling
parts
(stainless
steel
flamelock,aircone,
electrode
supportstyle
staticdisc,blower
wheel
orslottedair
circumstancesattempt
tofire
theMSR-DC
oilburner
underits1.00
gph
minimum
orover its2.75
gph
maximuminput
rating.
I
UI{IE

. \ I:,::.T::: thegun
assembly
once
the
burner
has
been
installed
onthe
apptiance
remove
theignitor/housing
cover
721 screw
and
loosen
the
screw
inthe
hold-down
clip
and
swing
open
the
transformer.
Next,
disconnect
the
copper
oil
V ':?Yfl: I attaches
with
a7/16"
hex
flare
nut
onthe
gun
assembty
oittine
adaprer
fitting
andremove
the
g/16,,
hex
Wm*Eflllj:"^Tlly locknut.
Now,
grasp
the
rear
ofthe
gun
assembly
where
the
oit
tinefiuing
adaprer
exits
through
the
no'iE'lb-
housing
and
pull
oil
line
fitting
adapter
to
theright
out
ofthe
housing
slot
and
slot
plate
covlr. Genly
tift,
do
not
force,
the
rear
ofthegun
assembly,
rotating
the
oil
line
fitting
adapter
upa+s
degreespulling
the
entire
gun
assembly
oul
of
the
air
tube
and
housing
opening.
Theiecommended
can
beinstalled
into
the nozzle
body
adapter
using
the
following
steps.With
thegun
assembly
removed
from
the
burner,
loosen
the
electrode
clamp
screw
and
rotate
the
electrodes
up,out
ofthe
way
ofa nozzle
wrench'Now,
thread
the
nozzle
into
the
adapter
finger
tight
then
tighten
securely
w1h
a nozzle
wrench.
CAUTTON:
Do
not
over
tighten.
Next,
reposition
the
electrodes
al shown
infig;re1. Atthis
time
reinstarrgre
g;,n-;;ffi,i;;
the
burner
using.
the
preceding
steps
inreverse
order.
Position
thenozzle
face
fonryard
toa 5/16"
iettingbehind
the
stainless
steel
air
cone
as
shown
in
figure
1. once
in
therequiredposition,
replace
the
g/1
6,,
hex
lock
nutand
the
7116"
hex
flare
nut
on
the
gun
assembly
and
tighten
the
slot
cover
screw
(see
figure
2).
CAUTIoN:
Close
theignitor
andobserve
forspring
contact
withthe
brass
buss
bars,
taking
care
nottopinch
the
igni-
tion
transformer
lead
wires
between
the
housing
andcover
plate.
Reinstall
the
ignitor/housing
cover
screw
and
tight-
en
the
screw
in
the
hold
down
clip
(see
figure
2).
ELECTRODE
NOZZLE
1/8"
AHEAD
STAINLESS
STEEL
AIR
CONE
5/16"
ABOVE
q
5/16"BACK
TRANSFORMERiHOUSIG
COVERSCREW
I/8"GAP
HOLD.DOWN
CLIP
SLOT
COVER
SCREW
SLOTPLATE
COVER
LOCKNUT
FIGURE
1FIGURE
2
STARTIiIG
PRIICEDURE
PREPARATIONSTEPS
1' Calibrate
and
check
operation
ofcombustion
analysis
equipment,
COz
(carbon
dioxide)
orOa
(oxygen)
analyzer,
smoke
pump
tester,
fuel
gas
thermometer
and
oil
pressure,/vacuum
gages.
Follow
themanufacture
recommen-
dation
for
proper
calibration
and
check
out.
2' lnstall
oil
pressure
gage
and
vacuum
gage
in
the
outlet
pressure
and
inlet
ports
ofthefuel
unit.
3. Set
oilburner
slotted
airband
shutter
ZS7"
open.
STARTING BURNER
1. Turn
off
themain power
switch
tothe
burner
and
appliance.
2' Be
sure
main
fuel
tank
isfilled
and
allmanual
valves
are
open
between
thefuel
tankand
the
burner.
3. Turn
onthe
main
power
switch
to
the
burner
and
appliance.
4' Prime
thefuel
pump
per
its
manufacturers
recommendations,
check
fuelunit
for100 psi
delivery
pressure
and
check
system
vacuum
(see
paragraphs
under
Fuel
units
and
oilLines). '-- r-'
CAUTIoN:
Donot
runfuel
unitdry
for
more
than
five
minutes
or
damage
tothe
fuel
unit
couldresult.
10

5. Once
thefuel
unitisprimed(no
signsofairinoilbleeder
poft
discharge),close
thebleed
port. Burner
will \
ignite. \
6. When
flame
is
established,
make
a
temporaryairadjustment
tothe
slotted
airband
for
avisually cleancombus- E
tionsmoke
observedfrom
the
appliance
vent.Allowtheapplianceto
warm
up
approximately
five
minutes
or
untill#llhlf
thewater
temperaturereachesthatrecommendedbythecleaningequipment
manufacture
7. Adjust
theslotted
airband
shutter
untila#1to#2smoke
(Shell
Bacharach
scale)
is
obtainedattheappliance
vent.
8. Check
CO,
(carbon
dioxide)and/orO,
(oxygen)
percentages
andsmokeintheflue
gas
at
the
appliance
vent.In
general,
COz
readingsshouldbe
in
the10%
to12/"rangeandOzreadingsinthe7.4o/oto4.7'/"range.
9. Once
the
desired
combustion
results
are
attained,securelytightenslottedair
band
screwandcheckthat
controls
on
theappliance
are
adjusted
per
thecleaningequipmentmanufactures
instruction
sheets.
Remove
oil
pressure
and
vacuum
gages
fromthefuelunitandreinstall
pipeplug
fittings,
10.Check
burnerlighting
with
hotchamber,
then
allow
burner
and
appliancetosutficientlycool.Thencheck
burner
lighting
withacold chamber.
SUGGESTION:
all
newinstallationsshouldbereinspectedafter
oneortwoweeks
ofnormal
operation,
MAINTENANGE
OILING
MOTOR- The MSR_DCoilburneris provided
witha ballbearing
shaftmotor. Ball-bearing motors
donot
requireoilingunder
normal
service
conditions.
FILTER
- The
oilfiltercartridgeshould
bereplaced,or sediment
cleaned,
periodically
sothe
fuel
oilwillnotbecome
contaminated
and
plug
upthe fuel
pump
andnozzle
ofoilburner.
NOZZLE
- Thenozzleshouldbechangedatleastonceeach
year
ortwice
a year if
the
cleaningequipmentisused
daifythrough
theyearandshould
poor
combustionoccur. Replace
withthe proper
nozzle.
COMPONENTS
- lfforanyreason
any
oftheburner
parts
have
to bereplaced,
always
use
parls
recommended
by
themanufacturer.Specify
part
numbers
anddescription
when
ordering.
ilN
ALLCOMMUNICATIONS
STATEBURN-
ER
MODELANDSIX
DtGtTSPECtF|CAT|ON
NUMBER).
ELECTRODE
SETTINGS
- Thisisveryimportantforreliableignitionoftheoil; checkthese
oncea yearinaccor-
dance
withtheinstructions
provided
inthis manual.Replace
electrodes
ifwornexcessively
or ifporcelain
insulator
isoilsoaked orcracked
(See
Figure1).
FAN& BLOWERHOUSING
- Thismust
be keptclean,freeof dirt
andlint;
open
transformer
to check
fanblades
fromabove.Be sure
theelectric
power
isoff
onburner
whenthetransformer
isopened
upfor
this
inspection.
Should
theblowerwheelberemoved forreplacementorcleaning,reinstall asshown
infigure3.
BLOWERWHEEL
P/N 20673
BURNERMOTOR/ADAPTER
P/N21993-001 FIGURE3
11

,.\
6=t
w
v
EMgBtr i Tlr
6*r\.
U&
''$
NO. DESCRIPTION PART
NO.
1 MOTOR
1/8STANDARD 21993.005
MOTOR1/BLOWAMP 21993-006
2 MOTOR
ADAPTOR 100761-001
3 BLOWERWHEEL
31/2X 4114 21427
4 BURNER
HOUSING SEENOTE
5 |GN|TOR-12VDC 31812-003
6 MOUNTINGBASE 1OO73O-OO1
7 HOUSTNG
COVER 21723-002
8 SLOTCOVERPLATE 13392
9 INNERAIRBAND 20601-002
10 OUTERAIRBAND 20602-002
11 COUPLTNG 101119-001
12 OIL
LINE
ASSEMBLY
6" 14451
OIL
LINEASSEMBLY
8" 14452
134 FUEL
UNIT:SUNTECCOMBO 101128-005
138 FUEL
UNITSUNTEC 13495
13C FUEL
SOLENOTD 100610-005
14 ELBOW
(USE
WITH13A) 13494
15 GUNASSEMBLY SEENOTE
16 AIRTUBE/FLANGE
ASM SEENOTE
19
STATE
BURNERMODEL,PARTDESCRTPTTONAND
PART
NUMBERWHENORDERING
PARTS
12
16
17
NO. DESCRIPTION PARTNO.
17 AtRCONE
-
#3A 14159
AIRCONE
-
#4A 14160
18 GASKET 12484
19 CONNECTOR
(USE
WITH138.13C)
14222
20 cADCELL 14289
21 CONTROL
BOX 63355-001
22 TIMER. DROP
OUT 100889-002
23 COVER.CONTROL
BOX 62899
Suggested Combustion Ghamber Dimensions
Gonversion or Upgrading
Ghamber Dimensions lln lnchesl
Firing
Rate
fG-H-pl
Square
Width Lenqth
Round Height Floor
to
Nozzle
0.85
1.00
1.25
'1.35
1.50
1.65
2.00
2.50
3.00
8.5 8.5
99
10 10
10tt 10]l
't1 11
11'l 1',\'A
12% 125/6
14'A 14%
15h 15il
8.5
10'a
11%
1134
12%
13
14'A
to
17%
8.5
12it
1214
123/o
13
13y,
1314
14
15
5-6
5-6
6-7
7-8
7-8
8.5
5-6
5-6
5-6
BURhIER
GOMPONENTS
. MODELMSR.DC
12NOTE:WHEN
ORDERINGSTATEBURNER
MODELMSR,SPEC#.WHAT
USABLEAIRTUBE
LENGTH.ANDFIRING
RATE.

AIR TUBE & GUNAS$EMBLYDETAILSMODEL
MSR.DC ,-r\
ltEl
v
]s[tr
VT
sno"
neove q J
ELECTROOE
ADJUSTMENTS NOZZLE
NOTE:WHEN
ORDERING
STATE
BURNERMODEL
MSR,SPEC#, PARTDESCRIPTION,
AIRTUBE
coMBtNATtON,WHATUSABLEAtR
TUBELENGTH,
(D|MENSION
A),ANDFIRING
RATE. 13
NO. DESCRIPTION PARTNO.
24 ADAPTOR.NOZZLESUPPORT 21913-OO1
25 ELECTRODESUPPORTASM SEE
NOTE
26 ELECTRODE
(RH) SEE
NOTE
27 ELECTRODE
(LH) SEENOTE
28 OILPIPE/FITTING SEE
NOTE
29 DISC/BAFFLE
PLATE SEE
NOTE
30 CAST
STABILIZER 214O8.SER
STAMPEDSTABILIZER 1OO7O4-OO1
TO DETEBMINE
THE
AIRTUBELENGTH
FRONTFACE
OF HEATING
UNIT
INSIDE
FACE
OFC]IAMBER
THE
AIR
TUBELENGTH
(DIM
A)ISTHEDISTANCEFROMTHE FRONT
OFAIRTUBERETAINEBFLANGE
TOFACEOFAIRCONE
NOTEADJUSTABLE
FLANGEWIDTH.

Notes
@
UWM
14

0
urunE
Notes
15

WAYNIECOMBUSTION
SYS-TEMS
801GLASGOWAVE.
FORTWAYNE,IN48803
E-ENfiTTES
WARffiANTIHSFORO[t AND
GASBURh!ERS,ruHADHBYItrAYNEAroD
&"BSED
qN
RESIDENTEALIT{STAT-I-ATIONS
WAYNE
COMBIJSTIONSYSTEMS
("WAVNE")
warrantstothosewho
purchase
itsOil
BurnerModels
forresale
or
forincorporationinto
aproduct ofresale,that
its
burnerisfreefrom
defectsin
materialand
workmanshipundernor-
mal
useandserviceforthirty-six
(36)
months
from
thedateofmanufacture.ALLGAS BURNERS
manufactured
by
"WAYNE"
willbesimilarlywarrantedforeighteen(18)monthsfrom
dateof
manufacture
except
where
originalmanu-
facture
offers
a greater warranty.
(Reference
#6below)THESELIMITEDWARRANTIESDO
NOTAPPLYUNLESS
THE
BURNER
COVERED
BYITISPROPERLYINSTALLEDBYAQUALIFIED,
COMPETENT
TECHNICIAN,WHO
ISLICENSED
WHERESTATEAND/ORLOCAL
CODES
PREVAIL,AND
WHO
IS
EXPERIENCED
INMAKING
SUCH
INSTALLATIONS.
INACCORDANCEWITHNFPA#31
OF
THENATIONALFIREPROTECTION
ASSOCIATIONAND
INACCORDANCEWITHALLLOCAL,
STATE
ANDNATIONAL
CODES.
AnyIN-WARRANTY
burnercomponent
which
is defectivein materialor workmanshipwillbe eitherrepairedor
replacedasfollows:
1. Fuel
units,motors,lransformers,
gas
valves,and
controlsshouldbe
returned
toan
authorized
service
stationor
distributorof WAYNE for determinationof applicabilityof thisLIMITEDWAHRANTY
as to either
repair
or
replacement,where
saidservicestationor distributoris reasonably
available
in the customer'slocality.The
manufacturers
ofburner
componentsregularly
publish
anddistributelistingsshowingthelocations
of
theirnetwork
of
servicestations.
Where
suchlocalservice
isNOTavailablefortheburnercomponentsdescribedabove
or
other
burner
parts
areinvolved,theseitems should
bereturned, freight
prepaid,
toWAYNEServiceDepadment,
801
GlasgowAve,FortWayne,Indiana
46803.
2. Burners
and/orcomponent(s)
determinedtobecovered
underthis
LIMITEDWARRANTYbyWAYNE
shallbe
repaired
orreplacedatWAYNE'ssole option.
3. WAYNE
isnotresponsibleforanylaborcostfortheremoval
and
replacement
ofsaidburnerorburner
components
andequipmentassociatedtherewith.
4. A burnerso repaired
willthen
carry
theLIMITEDWARRANTY
equalto theunexpired
portion
oftheoriginal
burnerLIMITEDWARRANTY.
5. lf inspection byWAYNE doesNOTdiscloseanydefect
coveredbythisLIMITEDWARRANTYtheburneror
burnercomponent(s)
will
beeitherrepairedorreplaced
at
the
expenseofthe customerand
WAYNE'sregular
chargeswill
apply.
6. lf the originalmanufacturerof a burnercomponentoffers
a warranty
greater
thaneither
of our LIMITED
WARRANTIES
described
above,thenthis
portion
will
beadded
to
our
LIMITEDWARRANTY.
This
LIMITED
WARRANTYdoesNOT
cover
products
which
havebeendamagedastheresultofaccident,abuse,mis-
use,neglect,improperinstallations,improper
maintenanceorfailuretooperateinaccordancewithWAYNE'swritten
instructions.
TheseLIMITEDWARRANTIES
do
not
extend
toanyoneexceptthefirst
purchaser
atretail
and
onlywhentheburner
isintheoriginalinstallationsite.
IMPLIEDWARRANTIES
OF
MERCHANTABILITY
AND
FITNESS
FOR
APARTICULARPURPOSE SHALL
BELIM.
ITEDTOTHEDURATION
OF
THELIMITED
EXPRESSWARRANTIES
CONTAINED
HEREIN.WAYNE
EXPRESS.
LYDISCLAIMS
ANDEXCLUDESANYLIABILITY
FORCONSEQUENTIALORINCIDENTALDAMAGESOF
ANY
NATURE
FOR
BREACHOFANYEXPRESS
OR
IMPLIED
WARRANTY.
Some
statesdo
not
allow
limitationon
howlonganimpliedwarrantylasts,sotheabovelimitationmaynotapplyto
you.
Also,
somestates
do
notallowthe
exclusionorlimitationofincidentalor
consequential
damages,
so
theabovelimita-
tionorexclusionmaynotapplyto
you.
WAYNE
neitherassumes
or
authorizesany
person
to
assume
forWAYNEany
otherliabilityorobligationinconnectionwiththe
saleofthese
products.
Thiswarranty
givesyou
specificlegalrights,
and
you
mayalso
have
otherrightswhichvaryfrom
state
tostate,
16 MSR
&MSR-DC22019-003Rev.D 03124/a3