Wayne stealth User manual

WAYNE
COMBUSTION
SYSTEMS
BOlGLASGOW
AVE.
FORT
WAYNE,
INDIANA
46803
INSTALLATION
AND
OPERATING
INSTRUCTION
STEALTH
'echnicians
onlv.
WAYNE
PREMIX
CONVERSIONBURNER
WARNING: lfthe
informationin
theseinstructionsisnot
followed
exactly,
afire orexplosion
mayresult
causing
property
damage,
personal
injury,
ordeath.
Donotstoreorusegasoline orany
otherflammable
liquidsinthe
vicinity
of
thisorany
otherappliance.
WHATTO DOIFYOU
SMELLGAS
1. Donottrytolight
any
appliance.
2. Donot
touchanyelectrical
switch;
donot
useany
phone
in
your
building.
3. lmmediatelycall
yourgas
supplier
froma neighbor's
phone.
Followthe
gassupplier's
instructions.
4. lfyoucannotreach
your
gas
supplier;
callthefire
department.
INSTALLATIONANDSERVICEMUST
BEPERFORMEDBYA QUALIFIED
INSTALLER,SERVICE
AGENCYOR
THEGAS
SUPPLIER
BURNER
SPECIFICATIONS
i Input
Capacity
i BTU/hr 80,000
-210,000
Fuel
Type Natural
orLP
Gas
Air
Tube
Lengths 9",12"
Gas
LinePressure 5.0
- 14
inw.c.
Vol '120V,
60 Hz
Amp
Rating 5.0 Amp
Motor
Transformer
Gas
Vahre
P@
Shaded
Pole
- 4OV!,24VN_
Honeywell
VR83O4M
HoneywettSAOOOH
Mounting
Configuration Universal
Flange
lgnitionSource lntermittent
Pilot
lgnition
Part
# 63307
WAYNE COMBUSTION SYSTEMS
801 GLASGOW AVE.
FORT WAYNE, INDIANA 46803
INSTALLATION
AND
OPERATING
INSTRUCTION
For use by QualHied Service Technicians only.
WAYNE PREMIX CONVERSION BURNER
STEALTH
WARNING: If the information in
these instructions is not followed
exactly, afire or explosion may result
causing property damage, personal
injury, or death.
Do not store or use gasoline or any
other flammable liquids in the vicinity of
this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
1. Do not try to light any appliance.
2. Do not touch any electrical switch;
do not use any phone in your
building.
3. Immediately call your gas supplier
from aneighbor's phone. Follow the
gas supplier's instructions.
4. If you cannot reach your gas
supplier; call the fire department.
INSTALLATION AND SERVICE MUST
BE PERFORMED BY AQUALIFIED
INSTALLER, SERVICE AGENCY, OR
THE GAS SUPPLIER
Part #63307
BURNER SPECIFICATIONS
iInput Capacity 80,000 -210,000 I
I
IBTU/hr I
,
,Fuel Type Natural
or LP Gas I
Air Tube Lengths 9", 12" I
--- -----
I
Gas Line Pressure 5.0 -14
in w.c.
---
I
Voltage 120V, 60 Hz
Amp Rating 5.0 Amp I
I-I
Motor Shaded Pole I
I
ITransformer
40VA,24VAC
I
I
I
IGas Valve Honeywell I
I
IVR8304M I
I
iPrimary Gas Control Honeywell S8600H
Mounting Configuration Universal Flange
Ignition Source Intermittent Pilot
I
IIgnition
-~ ---
_J _____

SECTION
I
INSTALLATION
A. GENERAL
Wayne
Stealth
conversionburnersarepre-
assembled
power
gas
burnersusing
INTERMITTENT
PILOTlGNlTlON.The
burner
iscapable
ofnear
perfect
combustion
duetocomplete
mixing
of
the
air
and
gas
before
enteringthecombustionzone.
TheWayneStealth
Burner
isdesignedfor
negativedraftconversion
installations.ltis
alsocapableoffiringinsorne
forced
draft
applications.
However,laboratory
testing
is
requiredtodo so, andshouldneverbetried
in
a home.
followlocalinstallation
codesor theAmerican
National
StandardforTheInstallation
of
Domestic
GasConversionBurners,ANSI
221.8-1991
andtheNationalFlue
GasCode,
ANSI
2223.1,
ofcurrentstandard
year.
NOTICE:
ANSI
or local
installation
code
compliance
isthesoleresponsibilityof
thequalilied
installer.
DANGER:
Thisburneriscapable
of extremely
high
efficiency
operation.
However,
if improper-
ly installed
or notset
to specifications,
a
fire
orexplosion
couldresultcausing
property
damage,
personal
injuryor death.
goodworkmanship
is requiredfor safe
andsatisfied
customers.
B. VENTILATION
Make
sure
aircirculation
provides
enoughair
for
proper
combustionand
any
required
draft
hood
dilution.
In
openroomswithout
storm
windows
ortight
doors,
infiltration
air
issufficient
toreplace air
drawnupthe
flue,
so
additionalmeans
are
seldom
necessary.
lntightlyclosedroomswithoutventilation
openings
to
theoutdoorsorotherrooms,
combustionairmust
besupplied
through
two
openings,
oneneartheceiling,theothernear
the
floor.
Eachshouldhave
one
squareinch
opening
or
more
per
1,0008TU
hourly
input.
lnahouseof
tight
construction,
with
an
exhaustingfan
orfireplace,outsideairshould
be
suppliedfor
combustion.Use
an
air
intake
terminating
outside
inadown-turned fitting
to
prevent
obstructionfromrain
orsnow.
lt
should
include
a 1/4
inch
mesh
or
larger
for
protection.
C. HEATING APPLIANCE
INSPECTION
Oilfired
appliances
in
good
condition
require
little
preparation
for
conversion.Cleanthe
heatexchangerinterior,
combustionchamber
andflue
connection;
remove
tar,scale,dirt
or
soot.Cementall
joints
arouhdtheappliance
baseandaccess
openings
toprevent air
and/orcombustion
chamber
leakage.
EXISTING CONTROLS
The
existing
controlssystem
may
notbe
com-
patible
withthis
burner.Check
todetermine
their
compatibility
withthe
gas
controlcircuit.
2
SECTION I
INSTALLATION
A.GENERAL
Wayne Stealth conversion burners are pre-
assembled power gas burners using
II\JTERMITIEI\lT PILOT IGNITION. The
burner is capable of near perfect combustion
due to complete mixing of the air and gas
before entering the combustion zone.
The Wayne Stealth Burner is designed for
negative draft conversion installations.
It is
also capable of firing in some forced draft
applications. However, laboratory testing is
required to do so, and should never
be tried
in ahome.
follow local installation codes or the American
National Standard for The Installation of
Domestic Gas Conversion Burners, ANSI
Z21.8-1991 and the National Flue Gas Code,
ANSI Z223.1, of current standard year.
NOTICE:
ANSI or local installation code
compliance is the sole responsibility of
the qualified installer.
DANGER:
This burner
is capable of extremely high
efficiency operation. However, if improper-
ly installed or not set to specifications, a
fire or explosion could result causing
property damage, personal injury or death.
good workmanship
is required for safe
and satisfied customers.
B. VENTILATION
Make sure air circulation provides enough air
2
for proper combustion and any required draft
hood dilution.
In open rooms without storm windows or tight
doors, infiltration air is sufficient to replace air
drawn up the flue, so additional means are
seldom necessary.
In tightly closed rooms without ventilation
openings to the outdoors or other rooms,
combustion air must be supplied through two
openings, one near the ceiling, the other near
the floor. Each should have one square inch
opening or more per
1,OOOBTU hourly input.
In ahouse of tight construction, with an
exhausting fan or fireplace, outside air should
be supplied for combustion. Use an air intake
terminating outside
in adown-turned fitting to
prevent obstruction from rain
or snow. It
should include a1/4 inch mesh or larger for
protection.
C. HEATING APPLIANCE
INSPECTION
Oil fired appliances in good condition require
little preparation for conversion. Clean the
heat exchanger interior, combustion chamber
and flue connection; remove tar, scale, dirt
or
soot. Cement all joints around the appliance
base and access openings to prevent air
and/or combustion chamber leakage.
EXISTING CONTROLS
The existing controls system may not be com-
patible with this burner. Check to determine
th~ir compatibility with the gas control circuit.

WARMAIR FURNACES
Make
certain
theelectrical
characteristicsof
thefanand
limit
switchare
inworkingorder.
STEAM BOILER
Makecertain
theboiler
ispressure tight
and
the
pressuregauge
andsafety
valve
are
working.
Makesurethatthewaterlevelinthe
boiler
isvisible
through
the
water
sight
glass.
HOT WATERBOILERS
Make
certain
watertemperature,altitude
gauges,
and
pressure
relief
valves
are
in
proper
workingorder.
D. CH|MNEY, FLUEP|PE
AND
DRAFTCONTROL
Thechimney shouldbeinspectedfor soot
build-up,damage
orblockage.
Thechimney shouldbelined witha corrosion
resistant
material.lf not,consultthegasutili-
ty.
WARNING:
The flue pipe must not be connectedto
the chimney of an open fireplace.
DRAFT
HOOD
& FLUEPIPE S]ZES
FOR
GAS
CONVERSION
BURNERSIN
UP.DRAFT
COALOR
FIREDFURNACES
ANDBOILERS
FIGURE1
Observeappropriate
codesregarding
flue
clearancesfrom
combustiblematerials.
Pitch
theflue
pipeupward
114inch
per
footof
horizontalrun.rundirectlyto thechimney
and
fasten
joints
securely.
Use24
gauge,
orheavier,
galvanized
steel,lf
the
flue
pipe
exceeds
10
ft.inlength,
orcon-
tainsmore
thantwoelbows,
use
thenext
larger
pipe.
The
horizontallength
of
the
flue
pipe
shor.rld
not
exceedtheheight
of
the
chimney
abovethe
flueconnection.
Installthe
flue
pipe
atleast 6 inches from
combustiblematerials.
lftwo
appliancesuse
thesame
chimney,make
sure
thattheyenter
the
chimney
atthe
different
levels.
thechim-
ney
shouldextendhigh
enough
toprevent
downdrafts.
A MANUALRESET
SPILLSWITCH
AFFIXED
TOTHE
TOP
OF
THE
REGULATOR
OUTLETANDWIRED
INTO
THET.T
ORLIMIT
CIRCUIT
TO
SHUTDOWN
THEBURNER
IN
THE
EVENT
OFPROLONGEDDOWN
DRAFT
ORBLOCKEDFLUE
IS
STRONGLYRECOMMENDED.
DRAFT
HOODPOSITIONS
FIGURE
2
The
draft
control
should
bea hood{ype
(see
Figure
2)
or,lF
APPROVED
BYLOCAL
AUTHORITIES,
adoubleswingingbarometric
damperfor
gas
firing.
See
Figure
3on
next
3
m E! tnftD
ft-[ Pt9t ltrDrD
[6tE (' CHlrf€t
INPUT
CAPACITY
BTU/HR DRAFT
HOOD
FLUEPIPE
SIZE
UP
TO-120MBH 5 INCHDIAMETER
120MBH-1BOMBH 6 INCHDIAMETER
180MBH-250
MBH 7INCH
DIAMETER
WARM AIR FURNACES
Make certain the electrical characteristics of
the fan and limit switch are in working order.
STEAM BOILER
Make certain the boiler is pressure tight and
the pressure gauge and safety valve are
working. Make sure that the water level in the
boiler is visible thr9ugh the water sight glass.
HOT WATER BOILERS
Make certain water temperature, altitude
gauges, and pressure relief valves are
in
proper working order.
D. CHIMNEY, FLUE PIPE AND
DRAFT CONTROL
The chimney should be inspected for soot
build-up, damage or blockage.
The chimney should be lined with acorrosion
resistant material. If not, consult the gas utili-
ty.
WARNING:
The flue pipe must not be connected to
the chimney of an open fireplace.
INPUT CAPACITY DRAFT HOOD
BTU/HR FLUE PIPE SIZE
UP TO-120 MBH 5INCH DIAMETER
120 MBH-180 MBH 6INCH DIAMETER
180 MBH-250 MBH 7INCH DIAMETER
DRAFT HOOD &FLUE PIPE SIZES FOR GAS
CONVERSION BURNERS
IN UP-DRAFT
COAL OR FIRED FURNACES AND BOILERS
FIGURE 1
Observe appropriate codes regarding flue
clearances from combustible materials.
Pitch the flue pipe upward
114 inch per foot of
horizontal run. run directly to the chimney and
fasten joints securely.
3
Use 24 gauge, or heavier, galvanized steel. If
the flue pipe exceeds
10ft. in length, or con-
tains more than two elbows, use the next
larger pipe. The horizontal length of the flue
pipe should not exceed the height of the
chimney above the flue connection.
Install the flue pipe at least 6inches from
combustible materials. If two appliances use
the same chimney, make sure that they enter
the chimney at the different levels. the chim-
ney should extend high enough to prevent
down drafts.
A MANUAL RESET SPILL SWITCH
AFFIXED TO THE TOP OF THE
REGULATOR OUTLET AND WIRED
INTO THE T-T OR LIMIT CIRCUIT
TO SHUT DOWN THE BURNER
IN
THE EVENT OF PROLONGED DOWN
DRAFT OR BLOCKED FLUE IS
STRONGLY RECOMMENDED.
PilCH I{RllOOAl..
~ lit· "IN POl HIH
•. Slue! (IT..:R
t(JlllOOA/.. (Jl
v'(lUICAL ~,
0(1)0
DRAFT HOOD POSITIONS
FIGURE 2
The draft control should be ahood-type (see
Figure
2) or, IF APPROVED BY LOCAL
AUTHORITIES, adouble swinging barometric
damper for gas firing. See Figure 3on next

page.The
draftcontrolshould
besized
to
the
flue
pipe
(see
Figure1)
and
located
higher
than
the
highest
part
ontheappliance
flue
passage.
Refer
tomanufacturers
instructions
for
further
draftregulator
details.
Donotinstall
manually
adjusted
flue
pipe
dampers.
Thedraft control mustbe located in
thesameroom as theheating
appliance.
DOUBLE
ACTION
BAROMETRIC
DRAFT
CONTROL
POSITION
FIGURE
3
E.COMBUSTTON
CHAMBER
Combustion
chambers
protect
non-heattrans-
fer
surfacesand
increaseradiation
to
theheat
exchanger.
tfingood
condition,the
existing
combustion
chambercanbe
used.
Arefractory
combustion
chamber
isrecom-
mended
for
warmair
furnaces,(See
Figure4)
and
atarget
wallorfull
combustion
chamber
isrecommended
for
wet
legboilers.
(See
Figures
5and6)
Tobuild
achamber,use
2300'F
insulatingfire
brick
orceramic
fiber
blanket
(Fiberfrax).
FORCED
AIR
FURNACE
FIGURE4
TXISI|}6
N ADIf,D
IMGETTO
&qC|
(tr
ctlxSusTl0{c}U|filEn
I(]PNOIECI
PRIPIRLI.
L0crTtD
nnr{6R
lfr! I/a
s1{nT
r D6uf tr
qllilslulr tIifiBtR
|llrrilts Fllrg
PRTJIIX
6A5
nmEl
HOT
WATER
ORSTEAM
BOILER
WITH
COMBUSTION
CHAMBER
TARGET
FIGURE5
4
tnsr[6 mr$nr^ll0
mml|('r os|f9 Llr{t
m uI rxrt|I)
FLUT
PIFT
IIYOID
IrSl0I tr CHlx)€Y
..^.r-l-r-^-r.^-
page. The draft control should be sized to the
flue pipe (see Figure 1) and located higher
than the highest part on the appliance flue
passage. Refer to manufacturers instructions
for further draft regulator details. Do not install
manually adjusted flue pipe dampers.
The draft control must be located in
the same room as the heating
appliance.
10 PiOl[CT PliG'tIll T.
LOCAl! Il.0O I0Il
II( S){RT (T INSI t( (J'
CIJllBuSTIlJf OtN«l
(XISIlICo PQ£r.8SUOT(p
~T~ OW'Il(i LM.R
P1l£M/X GAS
Bl.l/N[R
"
I
I
I
r
I
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I
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J... ...J..
'y~ 'y~ 'y~
I I I
, I I
I I I
I I I
I I I
I I I
rI I
I I I
I I I
I I J
"'---~ J
('~
I
I
I
I
I
I
I
I
I
I
FORCED AIR FURNACE
FIGURE 4
HOT WATER OR STEAM BOILER
WITH COMBUSTION CHAMBER
TARGET
FIGURE 5
[X/STING [R ADOCD
T ARG£ T TO BACK Ii"
COHBUS TlON OiAHBER
00 ~ (mND
fLU( PIP( !l[Y()ID
INSIDI fY (HIHll[Y
PII(H t()RI1CNIAL
fill< II" HIN. POl rrxlI
E. COMBUSTION CHAMBER
n n, ... "
I
~C'J81( ~CT;~
IlAIlOHl:TR}(X
DRAfT (1JNTRO\.
I~>----------'-;
DOUBLE ACTION BAROMETRIC
DRAFT CONTROL POSITION
FIGURE 3
t U(AN !rJl
t
... SHeer (IIH[R
~_
. tiJ1_Il()llAl_!Jl _-----=n:::L.-----I:IJ
V[RTlCAl IJlAfT
,(DD
Combustion chambers protect non-heat trans-
fer surfaces and increase radiation to the heat
exchanger. If
in good condition, the existing
combustion chamber can be used.
Arefractory combustion chamber is recom-
mended for warm air furnaces, (See Figure 4)
and atarget wall or full combustion chamber
is recommended for wet leg boilers. (See
Figures 5and 6)
To build achamber, use
2300°F insulating fire brick
or ceramic fiber
blanket (Fiberfrax).
4

.^. -lr ,1. ,^.
(YYY'I
HOTWATER
ORSTEAMBOILER
WITH
COMBUSTIONCHAMBER
NOTE:
THEBURNER
HEADMUSTNOT
EXTEND
INTOTHE
COMBUSTION
CHAMBER.
ITMUST
BE
SET
FLUSH
TO112"BACK
FROMTHEINSIDE
SURFACE.
F.
GAS PIPING
Gas
piping mustcomply with local codes,
Connect
thevalvetothernain
gas
manual
shutoff
with
apipe union.
Usenewblackiron
pipe
and
rnalleable
fittings
freeofburrs
and
defects
and
pipe
joint
cornpound
resistant
to
LP.See
Figure
B.
CAUTION:
DURING
PRESSURE
TESTFORLEAKS
IN
GAS
SUPPLYPIPING,THE
BURNER
MUST
BEDISCONNECTED
TOPREVENT
EXPOS.
ING
THE
COMBINATION
GAS
VALVE
TO
PRESSURES
OVER
1/2''PSIG.
SUPPLY
LINE
CONNECTIONTO
BURNER
MANUAL
VALVE SHUTOFF
I/8' N.P.T.
PLUG6ED
TAPPING
PRESSURT
GA6E
PORT
CBNTROL
MANIFOLD
PIPE CAP FLOCIRLIVEL
SISII}|G PRETASRICAIEI
c0rSrAllttr o|,ilBtR
IO PRD'TC'PflT€FLY,
LITTTTBTF{ER
IIIAD IE
$tnr tF ctlrl.lslttil
O{AIBTR PRgtxrrs
SURxtX
DIRECTIgN
OF FLOV
I
I
5
FIGURE
6
lNPUT
BTU/HR PREFERRED PREF
WIDTHxLENGTH DIAM.
70MBH 7.5x7.5 I
1OOMBH 12x12 13
150MBH 12x15 14
2OOMBH 13x17 15
250MBH 13x18 16
RECOMMENDED
COMB
CHAMBERSIZESSTION
FIGURE
7
F. GAS PIPI NG
",,,....., ",J..., ",A, ",,,.....,
( y y '( 'I
I I I I
I I I I
I I I I
I I I I
I I I I
I I I I
I I I I
JI I I
I I I I
I I I I
It
Gas piping must comply with local codes.
Connect the valve to the main gas manual
shutoff with apipe union. Use new black iron
pipe and malleable fittings free of burrs and
defects and pipe joint compound resistant to
LP. See Figure 8.
TO PRIlT[CT PR!J'ERLY.
LlI:AT[ ~ H(AD 112'
S)fJRl Of C[)\IlJS1IDN
OlMB£R
DliSTING PIlErAIlRlCMED
aJMBUSTl[Ji t)W1B£R
PR04/X GAS
BUR/(R
CAUTION:
DURING PRESSURE TEST FOR LEAKS
IN
GAS SUPPLY PIPING, THE BURNER MUST
BE DISCONNECTED TO PREVENT EXPOS-
ING THE COMBINATION
GAS VALVE TO
PRESSURES OVER
1/2" PSIG.
SUPPLY LINE CONNECTION TO
BURNER
liS" N.P.T. PLUGGED
TAPPING PRESSURE
GAGE PORT
MANUAL SHUTOFF
VALVE
CONTROL MANIFOL D
3' MIN,
I ( PIPE CAP
L ------'I FLOOR LEVEL
FIGURE 8
I
Dr RE CT ION ~.,.,.--_----"
OF FLOW'
j
CHAMBER SIZES
FIGURE 7
HOT WATER OR STEAM BOILER
WITH COMBUSTION CHAMBER
FIGURE 6
NOTE:
THE BURNER HEAD MUST NOT
EXTEND INTO THE COMBUSTION
CHAMBER. IT MUST BE SET FLUSH
TO
1/2" BACK FROM THE INSIDE
SURFACE.
INPUT PREFERRED PREF
BTU/HR
WI DTHxLENGTH DIAM.
70 MBH 7.5x7.5 9
100 MBH 12x12 13
150 MBH 12x15 14 I
200 MBH 13x17
15
250 MBH 13x18 16
_.
RECOMMENDED COMBl
~STION
5

The
gas
supply
pressure
shouldbe
withinthe
minimum
andmaximum
pressures
shown
in
the
specifications.lfthe
gas
supply
pressure
exceeds
the14"w.c.
maximum,
agas
regula-
tor
must
beinstalledaheadofthe
main-gas
manualshutoff
valve
shown
infigure
8.adrip
legor
sediment
trap
must
be
installedinthe
gas
supply
lineto
the
burner.SeeFigureB.
Branch
the
burner
gas
supplyformthemain
supply
line
asclose
tothe
gas
meter
as
pos-
sible.
Donotconnecttothe
bottomofa hori-
zontalsection.
lfmany
gas-fired
appliances
are
installedonthesame
gas
line,itmaybe
necessary
toseparately regulate
the
gas
sup-
ply
to
each
appliance.
Testnew
gas
supply
piping
for
leaks.
G. ELECTRTGAL
The
installationmustbewiredand
GROUNDED
in
accordancewith
local
codes
or
intheir
absence,withtheNationalElectric
Code
ANSI/NFPA70-1987
orlatestedition.
lmproper
grounding
of
theburnercanresult
in
nuisancelockouts.
Use
copperconductor
wire
notlighter
than
#14AWG
for129
VAC
wiringto
thebr-rrner.
lf
afuseddisconnectisused,itshouldbe
fused
foraminimum
of
5amps.
GAUTION:
Each
installation
must
includelimit
con-
trols.
Existing
controlsmay
notbesuit-
ablefor gas conversion.
NOTIGE:
Replace
anyoriginalburner wiring
with#18
AWG 105"Cwire
orequivalent.
(See
section
3 forwiring
diagrams.)
H. ORIFTCE TNSTALLATION
firAtN,
This
burneris
approvedforusewith
natural
andLPgas
only.lt is
labeled
and
orificed
for
natural
gas.
To
convert
toLP
gas
orchange
BTU/HR
inputonnatural orLP
gas,
see
item
K.and
Figure
10onnext
page.
CONVERTTNGFROM_FUELOtLTOGAS:
Whensizing
the
burner
for
anoilconversion
observe
the
following:
STEP
l: Determine
theheatinputin
BTU/HR,assuming
140,000BTUs
per
gaffon
ot#2fuel
oilinput.
EXAMPLE:
Afurnaceisrated
at0.75
gph.
Todetermine
its
BTU/HR
input:
0.75x 140,000BTU/gallon
ofoil
= 105,000
BTU/HR
inputrate.
STEPll:ltiscommon
to reducethefiring
rateduringtheconversion 15o/"to 2oo/o.
Many
olderappliancesareoversizedfor
theheatingload.
(i.e.
10SMBTU/HR
x 85%
- 90MBTU/HR)
STEP
lll:Determine
theorifice size
using
Figure10.
When
sizingaboilerofunknown
efficiency,
assume80%andsizetheburnerbasedon
boilerheatoutput.lnput=outpuVefficiency.
Therearelimits
todecreasing the
firingrate.
thefiringratemust
beadequate
for
the
heat
requirement
in
thecoldest
conditions.
Lowering
the
BTUinputincreasesunit
effi-
ciency,anddecreasers
flue
temperatures.
Avoiddecreasingthe
inputso
as
tocreate
condensation.
To
change
the
mainORIFICE,
referto
the
exploded
parts
view
drawing
inthis
manual
andthefollowing
steps:
1) Disconnect MAIN
power
supply
and
shutoff
the
manual
gas
valve
upstream
of
burner.
2) Disconnect MV PV,
MV/PV
and
ground
wires
frorn
gas
valve.
3) Disconnect114"
pilot
supply
line
frorn
6
The gas supply pressure should be within the
minimum and maximum pressures shown
in
the specifications. If the gas supply pressure
exceeds the 14" w.c. maximum, agas regula-
tor must be installed ahead of the main-gas
manual shutoff valve shown in figure 8. adrip
leg or sediment trap must be installed
in the
gas supply line to the burner. See Figure
8.
Branch the burner gas supply form the main
supply line as close to the gas meter as pos-
sible. Do not connect to the bottom of ahori-
zontal section. If many gas-fired appliances
are installed on the same gas line, it may be
necessary to separately regulate the gas sup-
ply to each appliance. Test new gas supply
piping for leaks.
G. ELECTRICAL
The installation must be wired and
GROUNDED in accordance with local codes
or in their absence, with the National Electric
Code ANSI/NFPA 70-1987
or latest edition.
Improper grounding of the burner can result
in
nuisance lockouts.
Use copper conductor wire not lighter than
#14 AWG for 129 VAC wiring to the burner.
If
afused disconnect is used, it should be fused
for aminimum of 5amps.
CAUTION:
Each installation must include limit con-
trols. Existing controls may not be suit-
able for gas conversion.
NOTICE:
Replace any original burner wiring with #18
AWG 105°C wire or equivalent. (See section
3for wiring diagrams.)
H. ORIFICE INSTALLATION
(MAIN)
This burner is approved for use with natural
and LP gas only.
It is labeled and orificed for
6
natural gas. To convert to LP gas or change
BTU/HR input on natural or LP gas, see item
K. and Figure 10 on next page.
CONVERTING FROM FUEL OIL TO GAS:
When sizing the burner for an oil conversion
observe the following:
STEP
I: Determine the heat input in
BTU/HR, assuming 140,000 BTUs per
gallon of #2 fuel oil input.
EXAMPLE:
Afurnace is rated
at 0.75 gph. To determine
its BTU/HR input: 0.75 x140,000 BTU/gallon
of oil =105,000 BTU/HR input rate.
STEP II: It
is common to reduce the firing
rate during the conversion 15% to 20%.
Many older appliances are oversized for
the heating load.
(i.e. 105MBTU/HR x85% =90MBTU/HR)
STEP III:
Determine the orifice size using
Figure 10.
When sizing aboiler of unknown efficiency,
assume 80% and size the burner based on
boiler heat output. Input=outputlefficiency.
There are limits to decreasing the firing rate.
the firing rate must be adequate for the heat
requirement
in the coldest conditions.
Lowering the BTU input increases unit effi-
ciency, and decreasers flue temperatures.
Avoid decreasing the input so as to create
condensation.
To change the main ORIFICE, refer to the
exploded parts view drawing
in this manual
and the following steps:
1) Disconnect MAIN power supply and
shutoff the manual gas valve upstream
of burner.
2) Disconnect
MV, PV, MV/PV and
ground wires from gas valve.
3) Disconnect 1/4" pilot supply line from

thecombination
valvetoallowrotation
of
the
combination
gas
valve.
4) Disconnect
gas
supplyunionto
remove
gas
valveand
orificeadapter
nipple.
5) Removeorificefrom
orificeadapter
nippleandinstafldesiredorifice
makingsure
orifice
istightenedin
adapter.
6) lf thefiring ratehas beenchanged,
readjusttheair inlet damperasper
step 10outlined in SECTIONll.
I. PTLOT ORIFICEINSTALLATION
Only
twopilot
orifices
areused
to limitthe
maximum
pilot
output.Onefornatural
gas
andanother
for
LP
gas.
The
pilotgas
flow
is
adjusted
bythepilot
adjusting
screwlocated
onthecombination valve.
Tochange
thepilot
orifice,whenconverting
fromnatural
to LPgasitisnecessaryto
remove
thecontrolboxforaccesstothepilot
orificeholder
andline.
theorifice
islocatedin
a special
drilled
fitting
behindthecontrolbox.
Remove
thepilot
supplyline
andusea 1/8"
allen
head
wrenchto unscrew
theorifice.
J. COMBINATIONGAS VALVE
The
combination
gas
valveservesfour
func-
tions: Manual
gas
shutoff
Outlet
pressure
regulation,
Automatic
electricredundant
Double-seatedgas
shutoff.
IGGASREGULATIOR
AD'USTMENT
The
combinationgas
valve
pressure
regulator
is
factory
setat3.5"w-c.
As
outlet
pressure
increases,
sodoes
thefiringrate;decreasing
theoutlet
pressure
decreases
rate.
To
adjust
the
pressure
regulator
toobtainthe
rates
listed
inFigure10,
removetheregulator
capfor
accesstothe
slotted
adjustment
screw.Turn
thescrew
counterclockwiseto
reduce,
orclockwise
toincreasemanifold
pressure.
Themain
gas
orifice
controlsthemaximum
liringrate
oftheburner
asshown
in
theorifice
chartinfigure
10.This
orifice
islocatedin
the
orifice
adapter
nipplewhich
connects
the
maincombination
valveto
theburner.
NOTE:
ThePMX-130
and
PMX-210
use
differentair
shutters
which
allowforprecise aircontrol
throughtheirrespective
firingranges.The
PMX-I30air shutter (part#60353)must not
be used above130.000
BTUH.
PMX-130
7
BTU/HR
RATING
Natural
@3.5"wc
Orifice
LP
@3.5wc
Orifice
80,000 No.21
(.159) #31
(.120)
9s.000 No.
17
(.173) #30
(.129)
100,000 No.16
(.177\ #29
(.136)
110,000 No.
11
(.191) #26 (.147)
120,000 No.7(.2o1) #24
(.152)
130.000 No. 4 (.209) #21
(.1s9)
I. PILOT ORIFICE INSTALLATION
Only two pilot orifices are used to limit the
maximum pilot output. One for natural gas
and another for LP gas. The pilot gas flow is
adjusted by the pilot adjusting screw located
on the combination valve.
To change the pilot orifice, when converting
from natural to LP gas it
is necessary to
remove the control box for access to the pilot
orifice holder and line. the orifice is located in
aspecial drilled fitting behind the control box.
Remove the pilot supply line and use a1/8"
allen head wrench to unscrew the orifice.
4)
5)
6)
the combination valve to allow rotation
of the combination gas valve.
Disconnect gas supply union to
remove gas valve and orifice adapter
nipple.
Remove orifice from orifice adapter
nipple and install desired orifice
making sure orifice is tightened in
adapter.
If the firing rate has been changed,
readjust the air inlet damper as per
step 10 outlined in SECTION II.
K. GAS REGULATOR ADJUSTMENT
The combination gas valve pressure regulator
is factory set at 3.5"w.c. As outlet pressure
increases, so does the firing rate; decreasing
the outlet pressure decreases rate.
To adjust the pressure regulator to obtain the
rates listed
in Figure 1 0, remove the regulator
cap for access to the slotted adjustment
screw. Turn the screw counterclockwise to
reduce, or clockwise to increase manifold
pressure.
The main gas orifice controls the maximum
firing rate of the burner as shown
in the orifice
chart in figure 1
O. This orifice is located in the
orifice adapter nipple which connects the
main combination valve to the burner.
NOTE:
The PMX-130 and PMX-210 use different air
shutters which allow for precise air control
through their respective firing ranges. The
PMX-130 air shutter (part #60353) must not
be used above 130,000 BTUH.
PMX-130
J. COMBINATION GAS VALVE
The combination gas valve serves four func-
tions:
Manual gas shutoff
Outlet pressure regulation,
Automatic electric redundant
Double-seated gas shutoff.
7
Natural LP
BTU/HR @3.5"wc @3.5wc
RATING Orifice Orifice
80,000 No.
21 (.159)
#31 (.120)
95,000 No. 17 (.173) #30 (.129)
100,000 No.
16(.177)
#29 (.136)
-_.-
110,000 No. 11 (.191) #26 (.147)
120,000 No. 7(.201) #24 (.152)
130,000 No. 4(.209)
#21 (.159)
-
~-
.- -- - ~- ------

PMX.21O
ORIFICE
CHART
FIGURE
1O
OUTLET
PH
ESSU
REMEASU
REMENT
CANONLY
BEMADEWITH
THEBURNER
RUNN,NGAND
THE
GASON.
An1/8"N.P.T.
pressure
tapofmanifold
pres-
suremeasurementislocated on
the
manifold
sideofthe
gas
valve.
Use
a"U" tube
manometer
or
dial-type
pressuregauge
to
read
pressure.
BTU/HR
RATING
Natural
@3.S"wc
Orifice
LP
@3.5wc
Orifice
130.000 No. 4 (.20e) #21
(.15e)
140,000 7/32"
(.213) #1e (.166)
150,000 No. 1(.228) #16
(.177\
170,000 c. (.242) #11
(.1e1)
190,000 G. (.261) # 4(.20e)
210,000 J. (.2771 # 2 (.221)
I
PMX-210
I
--~ -
Natural LP
BTU/HR @3.5"wc @3.5wc
RATING Orifice Orifice
130,000 No. 4(.209)
#21 (.159)
-
140,000 7/32" (.213) #19 (.166)
I150,000 No. 1(.228) #16 (.177)
I170,000 C. (.242)
#11 (.191)
-
I190,000 G. (.261 ) # 4 (.209)
[-210,000
IJ. (.277) # 2 (.221)
--
ORIFICE CHART
FIGURE 10
OUTLET PRESSURE MEASUREMENT
CAN ONLY BE
MADE WITH THE BURNER
RUNNING AND THE GAS ON.
An 1/8" N.P.T. pressure tap of manifold pres-
sure measurement is located on the manifold
side of the gas valve. Use a
"u" tube
manometer or dial-type pressure gauge to
read pressure.
8

SECTION
II
INITIAL
STARTUP
NOTE:
Bead theapplicable sequence of
burnerlprimary gas control operation in
Sectionlll "OPEBATION
AND
TBOUBLESHOOTING"
beforeproceeding.
1. Depressthe combination
gas
valve
manualcontrol
knob
and
turn
to"OFF"
position.
2" Purge
air
from
the
main
gas
supply
line. CAUTION:
DO
NOTPURGE
INTO
COMBUSTION
CHAMBER.
3. Turnonelectrical
power
and
set
the
thermostatoroperationcontroltocall
for
heat.Allowtheburnertorun
5min-
utes
topurge
combustion
chamberand
appliance
heat
exchanger.
4. Set the
control
below
room
tempera-
turetoshut the
burneroff.Wait
1
minuteto reset
theburner.
5. Press
thecombination
gas
valve
manual
control
knob
and
turnto"ON"
position.
6. Set
thetemperature
controltocall
for
heat.The
burner
will
stadand
go
throughthe
applicablesequenceof
burner/primary
gas
controloperation,
referto
step
1.
7. Withthe burnerrunning,verifythatthe
manifold
pressure
is
3.5"w.c.
8. Adjustthe airtosustaincombustion.
9. AccurateBTUinput canbedetermined
using
awet
ordrytestmeterwiththe
burneronandallother
gas
appliances
off.
The
hand
onthe
gas
meterdial
with
lowestcubic
footvalue
(the
fastest
revolving
dial)should
beclocked
for
one
completerevolrltion.
Usethe
fol-
lowingformula:
3600
xCU.FT.PERREVOLUT]ONX
BTUVALUE/CU.
FT.
Seconds
per
Revolution
EXAMPLE:
3600
x 1 x 1000
=300,000BTU/hr
12
10. Whenthedesired
input
isreached,
open
orclosetheairdampertoobtain
between9 and
10.5%COzof
theflue
gas
samples
just
aheadofthedraft
controlintheflue
pipe.
lfan
0,meteris
used,
adjustfor
between
47"and
2/"
0''
NOTE:
ATEST
FOR
CO
MUSTBE
MADEAND
KEPT
BELOW.01%
OR1OO
PPM,
Testmethodically,
usingreliableinstrumenta-
tion.Proficient
useand
calibration
of
these
instrumentsisnecessary
forsafeburner
operation
NOTICE:
Checlioverfire
draftandadjustto a
NEGATIVE
-.01
to-.02 inches
w.c.
during
burner
operation.
CAUTION:
lftheburner
BTU/HRinputischanged,
repeat
Step9and
10.
11. Fill
outtheinstallation
combustion
data
tag
andaffix
it
totheburneror
converled
appliance.
SUGGESTION:
All new installationsshouldbe reinspect-
ed for proper combustion and burner
operationafter oneor two weeksof nor-
mal operation.
I
SECTION II
INITIAL START UP
NOTE: Read the applicable sequence of
burner/primary gas control operation in
Section 11/ "OPERATION AND
TROUBLESHOOTING" before proceeding.
1. Depress the combination gas valve
manual control knob and turn to "OFF"
position.
2. Purge air from the main gas supply
line. CAUTION:
DO
NOT PURGE INTO COMBUSTION
CHAMBER.
3. Turn on electrical power and set the
thermostat
or operation control to call
for heat. Allow the burner to
run 5min-
utes to purge combustion chamber and
appliance heat exchanger.
4. Set the control below room tempera-
ture to shut the burner off. Wait 1
minute to reset the burner.
5. Press the combination gas valve
manual control knob and turn to "ON"
position.
6. Set the temperature control to call for
heat. The burner will start and go
through the applicable sequence of
burner/primary gas control operation,
refer to step
1.
7. With the burner running, verify that the
manifold pressure is 3.5"w.c.
8. Adjust the air to sustain combustion.
9. Accurate BTU input can be determined
using awet or dry test meter with the
burner on and all other gas appliances
off. The hand on the gas meter dial
with lowest cubic foot value (the fastest
revolving dial) should be clocked for
one complete revolution. Use the fol-
lOWing formula:
3600 xCU.FT. PER REVOLUTION X
9
BTU VALUE/CU. FT.
Seconds per Revolution
EXAMPLE:
3600 x 1 x 1000 =300,000 BTU/hr
12
10. When the desired input is reached,
open or close the air damper to obtain
between 9and 10.5% C02 of the flue
gas samples just ahead of the draft
control
in the flue pipe. If an 02 meter is
used, adjust for between 4% and 2%
02.
NOTE:
ATEST FOR CO MUST
BE MADE AND
KEPT BELOW .01% OR 100 PPM.
Test methodically, using reliable instrumenta-
tion. Proficient use and calibration of these
instruments is necessary for safe burner
operation
NOTICE:
Check overfire draft and adjust to a
NEGATIVE -.01
to -.02 inches w.c. during
burner operation.
CAUTION:
If the burner BTU/HR input is changed,
repeat Step 9 and 10.
11. Fill out the installation combustion data
tag and affix
it to the burner or
converted appliance.
SUGGESTION:
All new installations should be reinspect-
ed for proper combustion and burner
operation after one or two weeks of nor-
ma/ operation.

SECTION
III
OPERATION
AND
TROUBLESHOOTING
SEQUENCE
OFOPEBATIOruS.STEALTH
POWERGASCONVERS'ONBURNER
UTILIZING
HONEYWELL
86OOH
INTERMITTENTPILOTIGNITION
SYSTEM
On
acall
forheat,
24Vissuppliedtothe
motor
relaywhichsupplies
110Vto
the
motor.
As
themotor
reaches
speed,
thecentrifugal
switch
closes
andenergizes
the
SB600H
pri-
mary
control.
Upon
energizing,
theS8600H
control
opens
the
pilot
valve
andapplies
power
for
spark
to
the
igniter.
Once
thecontrol
senses
the
presence
ofa
stable
pilot
flam,
thesparking
is
terminated
and
themain
valve
is
opened.
the
igniterthen
alternately
isused
tosensethe
presence
of
themain
flame.
FLAMESENSING
The
Honeywelt
S8600H
control
utilizes
flame
rectification
tosense the
presence
of
flame.
Current
isrectified
throughthe
ionizedflame
gases
to
ground.
thecontrol
interpretsrectifi-
cation
of
this
current
as
proof
of
flame.
IGNITER
SPARKGAPSETTING
Thenormal
spark
gap
setting
on
the
igniteris
3132".To
set
thegap remove
thecontrolbox
coverand
pull
theignitionwire
boot
from
the
igniter.
Loosen
and
remove
the
igniter
jam
nut.
Pull
the
igniterassemblyout
for
setting
of
the
gap.
Once
the
gap
isset
reinsert
the
ignit-
er,making
suretheigniter
gasket
is
inplace.
Tighten
theigniter
jam
nutsecurely.R
PILOT
GAS
ADJUSTMENT
1. This
burnerutilizes
intermittent
pilot
igni-
tiontoignite
the
mainflame.The
pilot's
maximumrateislimited byan
orifice
whichis
installedinaspecial
pilot
linefit-
tinglocated
behindthecontrolbox.
2. Adjustments
tothe
pilot
canbe
made
by
adjusting
the
pilotpressure
adjusting
screw
located
on
thecombination
valve.
Turning
thescrewclockwisereduces
the
rate
andturning
counter
clockwise
increases
therate.
CAUTION:Label
all
wires
prior
to
discon-
nectionwhen
servicingcontrols.
Wiring
errors
can
causeimproper
ordangerousoperation.
WIRING
DIAGRAM
HONEYWELL
PREMIX
SYSTEM
I,IOTOR RELAY
coNrRoLs8600r{
WIRING
SCHEMATIC
FIGURE
11
10
SECTION III
OPERATION AND TROUBLESHOOTING
SEQUENCE OF OPERATIONS-STEALTH POWER GAS CONVERSION BURNER
UTILIZING HONEYWELL 8600H INTERMITTENT
PILOT IGNITION SYSTEM
On acall for heat, 24V is supplied to the
motor relay which supplies
11 OV to the motor.
As the motor reaches speed, the centrifugal
switch closes and energizes the S8600H pri-
mary control.
Upon energizing, the S8600H control opens
the pilot valve and applies power for spark
to
the igniter.
Once the control senses the presence of a
stable pilot flam, the sparking
is terminated
and the main valve
is opened. the igniter then
alternately
is used to sense the presence of
the main flame.
maximum rate
is limited by an orifice
which
is installed in aspecial pilot line fit-
ting located behind the control box.
2. Adjustments to the pilot can be made by
adjusting the pilot pressure adjusting
screw located
on the combination valve.
Turning the screw clockwise reduces the
rate and turning counter clockwise
increases the rate.
CAUTION: Label all wires prior to discon-
nection when servicing controls. Wiring errors
can cause improper or dangerous operation.
WIRING DIAGRAM
HONEYWELL PREMIX SYSTEM
FLAME SENSING
The Honeywell S8600H control utilizes flame
rectification to sense the presence of flame.
Current is rectified through the ionized flame
gases
to ground. the control interprets rectifi-
cation of this current as proof of flame.
IGNITER SPARK GAP SETTING
The normal spark gap setting
on the igniter is
3/32". To set the gap remove the control box
cover and pull the ignition wire boot from the
igniter. Loosen and remove the igniter jam
nut. Pull the igniter assembly out for setting of
the gap. Once the gap
is set reinsert the ignit-
er, making sure the igniter gasket is in place.
Tighten the igniter jam nut securely. R
PILOT GAS ADJUSTMENT
1. This burner utilizes intermittent pilot igni-
tion to ignite the main flame. The pilot's
10
GAS VALVE
MOTOR RELAY
• = \lIA( NUT
liT BK
WIRING SCHEMATIC
FIGURE
11

SECTION
IV
SERVICE
CAUTION:
Makesurethat
themain valveandcombi-
nation
valve,
as
well
asthemain
power
switch,areturnedoff before
removingany
partS
for service.
A BURNER
HEAD
Theburner
head/flameretainer
is
aflatstain-
less
steel
perforated
plate
composedofmany
verysmall
holes.Whentheburnerisoperat-
ed
in
adirtyenvironmentthese
holes
may
becomeclogged
andcausedeterioration
of
burner
performance.
toremove
andclean
the
burner
headfollow
these
steps:
Removecontrolboxcover.
Unplug
igniter
wire
and
removeigniter
jam
nuttopull out
igniter.
Removecontrol
boxsecuring
screws
and
liftcontrolboxupandout
ofthe
way.
lt isnot necessary
to removemotor
wiring.
Removethe
pilotgas
supply
tube.
Removesix
(6)
screwssecuringtheair
tubeend
plate
and
removetheend
plate.
Pull
out
the
pilot
tubeandburnerhead
assembly
for
cleaning
and
inspection.
DANGER:
lfthere isany damage
to theburner
head,
or center
pilot
tube,thehead
assembly
mustbereplace
witha new
head
assembly
fromthefactory. Failureto
replacea damaged head
could
causefire
orexplosion.
7. Inspectthe
air
tr-rbe
end
plate
gasket
and
replace
ifnecessary.
1.
2.
3.
4.
5.
6.
8. Oncetheburnerheadhas
been
inspect-
ed,
cleaned
and
determinedserviceable
insert
the
assemblyintothe
pilot
adapter
bushinglocated
onair tube
end
plate.
9. Inserttheassembly
intothe
air
tube
usingthe
end
plate
as
aguide.
10. Reinstall the
six
(6)
end
plate
screws,
tightening
using
astaggered
pattern
to
insure
evencompression
of
the
gasket.
11. Reinstall the
pilotgas
supply
tubeand
tighten
securely.
12. Reinstall
control
box,and
igniter
making
sure
igniter
sealisin
place
whentighten-
ing.
B. COMBUSTIONAIR BLOWER
MOTOR,
AND
JUNCI-ION
1. Cleantheblowerwheelifthe
blades
show
any
accumulation
ofdust
orlint.
2. Remoye the
three
(3)
screwssecuring
the
dirshutter
control;
tothe
blower
for
access
to
theblowerwheel.
cAUl'lON:
DO
NOTREMOVE
BLOWER
WHEEL
FROM
MOTORSHAFTUNLESS
ABSOLUTELY
NECESSARY
3. lfiteverbecomesnecessarytochange
themotor
blowerassembly
donot
loosen
orremove the
blowertoairtube
adapterclamps.
11
SECTION IV
SERVICE
CAUTION:
Make sure that the main valve and combi-
nation valve, as well as the main power
switch, are turned off before removing any
parts for service.
ABURNER HEAD
The burner head/flame retainer is aflat stain-
less steel perforated plate composed of many
very small holes. When the burner
is operat-
ed in adirty environment these holes may
become clogged and cause deterioration of
burner performance. to remove and clean the
burner head follow these steps:
1. Remove control box cover.
2. Unplug igniter wire and remove igniter
jam nut to
pullout igniter.
3. Remove control box securing screws
and lift control box up and out of the
way. It is not necessary to remove motor
wiring.
4. Remove the pilot gas supply tube.
5. Remove six (6) screws securing the air
tube end plate and remove the end
plate.
6. Pullout the pilot tube and burner head
assembly for cleaning and inspection.
DANGER:
If there is any damage to the burner
head, or center pilot tube, the head
assembly must be replace with a new
head assembly from the factory. Failure to
replace adamaged head could cause fire
or explosion.
7. Inspect the air tube end plate gasket and
replace if necessary.
11
8. Once the burner head has been inspect-
ed, cleaned and determined serviceable
insert the assembly into the pilot adapter
bushing located on air tube end plate.
9. Insert the assembly into the air tube
using the end plate as aguide.
10. Reinstall the six (6) end plate screws,
tightening using astaggered pattern to
insure even compression of the gasket.
11. Reinstall the pilot gas supply tube and
tighten securely.
12. Reinstall control box, and igniter making
sure igniter seal is
in place when tighten-
ing.
B. COMBUSTION AIR BLOWER
MOTOR, AND JUNCTION
1. Clean the blower wheel if the blades
show any accumulation of dust or lint.
2. Remove the three (3) screws securing
the air shutter control; to the blower for
access
to the blower wheel.
CAUTION:
DO NOT REMOVE BLOWER
WHEEL FROM
MOTOR SHAFT UNLESS ABSOLUTELY
NECESSARY
3. If it ever becomes necessary to change
the motor blower assembly do not
loosen or remove the blower to air tube
adapter clamps.

STEALTHPREMTX
(MODEL
pMXl30/PMX21O'
PARTS
L|ST
ITEM PARTNUMBER DESGRIPTION
163280-001 LlD,CONTROL
BOX
263299 NUT,IGNITOR
363300-002
63300-003 IGNITORYSENSOR-STEALTH9''
IGNITOR/SENSOR-STEALTH1
2''
463316 GASKET,IGNITOR
560186-004 TRANSFORM
ER-24VAC/50-6OHZ
662406-OO2 RELAY-24VAC/50-6OHZ
762243-003 CONTROL-HONEYWELLS86OOH1006
860178 TERMINAL
STRIP
I63279 BOX,CONTROL
10 63298 BUSHING,IGNITOR
11 63302 GASKET,IGNITOR
BUSHING
12 63275-001 PLA-TE,AIRTUBE
END
13 63315 NUT,IGNITORBUSHING
14 63303 GASKET,AIRTUBT
15 63292-002
63292-003 HEAD
ASSEMBLY-STEALTH
HEADASSEMBLY-STEALTH
9"
12"
16,17,18 CONTACT
WCS AIRTUBE/MOTORADAPTORASSEMBLY
19 SEECHART ORIFlCE,MAIN
BURNER
20 63285 HOLDER,MAINBURNERORIFICE
21 62246-004 VALVE,GAS-HONEYWELL
VR83O4M3
194
22 101075-001 ORIFICE,PILOT
23 62320-012 TUBE:PILOT
24 101076-001 HOLDER,PILOTORIFICE
25 61651-004 MOTOR/BLOWER
ASSEMBLY
26 60353
62510-001 ArRSHUTTERASSEMBLY-PMX130
(80M-130M
BTU)
AIRSHUTTERASSEMBLY-PMX21O
(130M-2108
BTU)
27 63329-001 WASHER,WAVE
12
STEALTH PREMIX (MODEL PMX130/PMX210) PARTS LIST
ITEM PART NUMBER DESCRIPTION
163280-001 L1D,CONTROL BOX
263299 NUT,IGNITOR
63300-002 IGNITOR/SENSOR-STEALTH 9"
363300-003 IGNITOR/SENSOR-STEALTH 12"
463316 GASKET,IGNITOR
560186-004 TRANSFORMER-24VAC/50-60HZ
662406-002 RELAY-24VAC/50-60HZ
762243-003 CONTROL-HONEYWELL S8600H1006
860178 TERMINAL STRIP
963279 BOX,CONTROL
10 63298 BUSHING,IGNITOR
11
63302 GASKET,IGNITOR BUSHING
12 63275-001 PLATE,AIR TUBE END
13 63315 NUT,IGNITOR BUSHING
14 63303 GASKET,AIR TUBE
63292-002 HEAD ASSEMBLY-STEALTH 9"
15 63292-003 HEAD ASSEMBLY-STEALTH 12"
16,17,18 CONTACTWCS AIR TUBE/MOTOR ADAPTOR ASSEMBLY
19 SEE CHART ORIFICE,MAIN BURNER
20 63285 HOLDER,MAIN BURNER ORIFICE
21
62246-004 VALVE,GAS-HONEYWELL VR8304M3194
22 101075-001 ORIFICE,PILOT
23 62320-012 TUBE,PILOT
24 101076-001 HOLDER,PILOT ORIFICE
25 61651-004 MOTOR/BLOWER ASSEMBLY
60353 AIR SHUTTER ASSEMBLY-PMX130 (80M-130M BTU)
26 62510-001 AIR SHUTTER ASSEMBLY-PMX210 (130M-210B BTU)
27 63329-001 WASHER,WAVE
12

tN./'
/'
'r "l ,'-,
-..=..*Jfi
i-/
| -../'
i..//
1,"' (:
/ .."'
P/N4OO4OO1
REV.
B
13
PIN 4004001 REV. B
18
".
".
".
/
... , .. , .. I
'" :
'. '-J
1. ?, .. , ..
13

LIMITED
WARRANTIESFOR
OIL AND
GASBURNERS,
MADE
BY WAYNE
AND
USED IN RESIDENTIALINSTALLATIONS
WAYNE
COMBUSTION
SYSTEMS
("WAYNE")
warrants
to those
whopurchase
its
Oil Burner Models
forresale
or for incorporation
intoa product of resale,thatitsburn-
erisfree
fromdefects
inmaterialand
workmanshipunder
normal
useandservice
for
thirty-six(36)
monthsfrom
the
date
ofmanufacture.
ALL GASBURNERS manufactured
by"WAYNE"
will
besimilarly
warranted
foreighteen
(18)
months
fromthe dateof manufacture
exceptwhereorigi-
nalmanufacturer
offers
a greaterwarranly.
(Reference
#6
below.)THESE
LIMITEDWARRANTIES
DO
NOTAPPLY
UNLESS
THE
BURNERCOVERED
BYIT
ISPROPER-
LYINSTALLED
BYA QUALIFIED, COMPETENT
TECH-
NICIAN,
WHO IS LICENSED
WHERE
STATE
AND/OR
LOCAL
CODES
PREVAIL,AND
WHOIS
EXPERIENCED
INMAKING SUCH
INSTALLATIONS,INACCORDANCE
WITH NFPA
#31 OF THE NAT]ONALFIRE PROTEC-
TION
ASSOCIATION
ANDINACCORDANCE WITH
ALL
LOCAL,STATE
ANDNATIONALCODES.
Any IN-WARRANTY burnercomponentwhichis defec-
tive
in materialor workmanship will
beeither
repaired
or
replacedasfollows:
1. Fuelunils,motors,
transformers,
gas
valves,
andcon-
trols should be returnedto an authorizedservice
slation
or distributorof WAYNE for delermination of
applicabilityofthis
LIMITEDWARRANTY
asto either
repairor replacement,wheresaidservice
station
or
distributor
is reasonably
available
in the customer's
locality.The
manufacturersofburner
components
reg-
ularly
publish
anddistribute listings
showingtheloca-
tionsof their network
of servicestations.Wheresuch
localserviceis NOT availablefor the burnercompo-
nents described
above or other burner parts are
involved,
theseitems
shouldbe returned,freight
pre-
paid,
lo WAYNEServiceDepartment,
801 Glasgow
Avenue,
FortWayne,lndiana
46803
2. Burners and/or
component(s)determined
to be cov-
ered underthis LIMITED
WARRANTY
by WAYNE
shallberepaired
or replaced
at WAYNE's
soleoption.
3. WAYNE
is not responsible
for any labor
costfor the
removal
and replacement
of said burneror burner
components
andequipment
associated
therewith.
4. Aburnerso
repairedwillthencarrytheLIMITEDWAR-
RANTYequal
to the unexpired
portion
of the original
burner
LIMITED
WARRANTY.
5. lfinspectionby
WAYNEdoesNOTdisclose
any
defect
coveredby thisLIMITEDWARRANTYthe burneror
burner
component(s)
willbe eitherrepair
or replaced
at theexpense ofthecustomer andWAYNE'sregular
chargeswillapply
6. lf the original
manufacturer
of a burnercomponent
offersa warranty
grealer
thaneitherof our LIMITED
WARRANTIESdescribedabove,
then
this
portion
will
beadded
to ourLIMITEDWARRANTY.
This LIMITED
WARRANTY
does NOT cover products
which have been damaged as the result of accident,
abuse,misuse,
neglecl,
improperInstallations,improper
mainlenanceor failure to operate in accordancewilh
WAYNE's
written
inslructions.
TheseLIMITEDWARRANTIES
do not
extendto anyone
except
the first purchaser at retail and only when the
burner
isintheoriginalinstallation
site.
IMPLIED
WARRANTIES
OF MERCHANTABILITY
AND
FITNESSFOR
A PARTICULARPURPOSESHALL BE
LIMITED TO THE DURATIONOF THE LIMITED
EXPRESS WARRANTIES CONTAINED HEREIN.
WAYNE EXPRESSLYDISCLAIMSAND EXCLUDES
ANY LIABILITYFORCONSEQUENTIALOR INCIDEN.
TAL DAMAGES OF ANY NATUREFOR BREACH OF
ANYEXPRESSORIMPLIED WARRANTY.
Some statesdo not allow limitation
on how long an
impliedwarrantylasts,so the above limitation may not
apply
to
you.
Also,
somestatesdonotallow
the
exclusion
or limitation
of incidental or consequential
damages,
so
the above limitation
or exclusion may not applyto you.
WAYNEneither
assumesnor authorizesany person lo
assumefor
WAYNE
any
other
liabilityorobligation
in
con-
nectionwith the sale of these products. This warranty
gives you specificlegal rights,and you may also have
otherrights which
vary
fromstate
to state.
14
LIMITED WARRANTIES FOR OIL AND
GAS BURNERS, MADE BY WAYNE AND
USED IN RESIDENTIAL INSTALLATIONS
WAYNE COMBUSTION SYSTEMS ("WAYNE") warrants
to those who purchase its
Oil Burner Models for resale
or for incorporation into aproduct of resale, that its burn-
er is free from defects
in material and workmanship under
normal use and service for thirty-six (36) months from the
date of manufacture.
ALL GAS BURNERS manufactured
by
"WAYNE" will be similarly warranted for eighteen (18)
months from the date of manufacture except where origi-
nal manufacturer offers agreater warranty. (Reference #6
below.) THESE LIMITED WARRANTIES DO
NOT APPLY
UNLESS THE BURNER COVERED BY IT IS PROPER-
LY INSTALLED
BY AQUALIFIED, COMPETENT TECH-
NICIAN, WHO
IS LICENSED WHERE STATE AND/OR
LOCALCODES PREVAIL, AND
WHO IS EXPERIENCED
IN MAKING SUCH INSTALLATIONS,
IN ACCORDANCE
WITH NFPA
#31 OF THE NATIONAL FIRE PROTEC-
TION ASSOCIATION AND
IN ACCORDANCE WITH ALL
LOCAL, STATE AND NATIONAL CODES.
Any IN-WARRANTY burner component which is defec-
tive in material
or workmanship will be either repaired or
replaced as follows:
1. Fuel units, motors, transformers, gas valves, and con-
trols should be returned to an authorized service
station or distributor of WAYNE for determination of
applicability of this LIMITED WARRANTY as to either
repair or replacement, where said service station or
distributor is reasonably available
in the customer's
locality.The manufacturers of burner components reg-
ularly publish and distribute listings showing the loca-
tions of their network of service stations. Where such
local service is NOT available for the burner compo-
nents described above or other burner parts are
Involved, these items should be returned, freight pre-
paId, to WAYNE Service Department,
801 Glasgow
Avenue, Fort Wayne, Indiana 46803
2. Burners and/or component(s) determined to be cov-
ered under this LIMITED WARRANTY by WAYNE
shall be repaired or replaced at WAYNE's sole option.
3. WAYNE is not responsible for any labor cost for the
removal and replacement of said burner or burner
components and equipment associated therewith.
14
4. Aburner so repaired will then carry the LIMITED WAR-
RANTY equal to the unexpired portion of the original
burner LIMITED WARRANTY.
5. If inspection by WAYNE does NOT disclose any defect
covered by this LIMITED WARRANTY, the burner or
burner component(s) will be either repair or replaced
at the expense of the customer and WAYNE's regular
charges will apply
6. If the original manufacturer of aburner component
offers awarranty greater than either of our LIMITED
WARRANTIES described above, then this portion will
be added to our LIMITED WARRANTY.
This LIMITED WARRANTY does
NOT cover products
which have been damaged as the result of accident,
abuse, misuse, neglect, improper installations, improper
maintenance or failure to operate
in accordance with
WAYNE's written instructions.
These LIMITED WARRANTIES do not extend to anyone
except the first purchaser at retail and only when the
burner
is in the original installation site.
IMPLIED WARRANTIES OF MERCHANTABILITY
AND
FITNESS FOR APARTICULAR PURPOSE SHALL BE
LIMITED TO THE DURATION OF THE LIMITED
EXPRESS WARRANTIES CONTAINED HEREIN.
WAYNE EXPRESSLY DISCLAIMS AND EXCLUDES
ANY LIABILITY FOR CONSEQUENTIAL OR INCIDEN-
TAL DAMAGES OF ANY NATURE FOR BREACH OF
ANY EXPRESS OR IMPLIED WARRANTY.
Some states do not allow limitation on how long an
implied warranty lasts, so the above limitation may not
apply to you. Also, some states do not allow the exclusion
or limitation of incidental or consequential damages, so
the above limitation or exclusion may not apply to you.
WAYNE neither assumes nor authorizes any person to
assume for WAYNE any other liability or obligation
in con-
nection with the sale of these products. This warranty
gives you specific legal rights, and you
may also have
other rights which vary from state to state.

Notes
0
wllntr
15
.Notes
15

CONSUMER
INSTRUCTIONS
MAINTENANCE:
Keep
the
area
aroundtheburnerclear
and
free
of
combustible
materials,
gasoline
orother
flammable
liq-
uidsorvapors.Donotobstructburner
airopeningsor
ventilation
grilles
lorcombustionair.
TheStealth
burners
areequipped
with
a 115160lfZ
3200RPM
shaded
pole
motor
which
requires
norou-
tineoiling.
CAUTION:
Check
theburner
flame
periodically.
A proper
NATURAL
gas
flame
will
appearblueatthe
burner
facewithorange
andyellow
tips.
lftheflame is
toorich,
itwill
appear
billowyand
yellow
withhazytips,
iftoolean,
itwillappear
short
andall
blue.
Burner
cleaning
and/or
readjustmentisindicated
byflames
thataretoorich
ortoolean.
WARNING:
lfany
flame
is
observedwhenthe
burner
isonstand-
by,
or iftheignition spark
orvalve
operator
isheard to
comeon before themotor
reaches
operatingspeed,
immediatelyturn
offthemanual
gas
control
and
main
power.
Adangerouscondition
has
developed
and
must
be
corrected.
CONTACT A QUALIFIED SER-
VICE
TECHNICIAN
FORCLEANING.READ-
JUSTMENTOR REPAIR.
LIGHTING INSTRUCTIONS:
SeeSectionll lnitialStartUp
1. TURN
(DEPRESS)
VALVE
D|AL
TOON.
2. SETTHERMOSTAT OROPERATINGCONTROL
TOCALL FOR
HEAT.
3. SET THERMOSTAT
OROPERATINGCONTROL
TOCALLFORHEAT.
4. WAIT30SECONDS.IF
BURNERHAS
FAILED
TO
LIGHT,OR
IF
BURNERLIGHTSTHEN
GOES
OUT,TURN
BURNER
OFF
FOR
30
SECONDSAND
THENBACK
ON FORRESTART.
TOSHUTOFF:
1. TURN
(DEPRESS)
VALVE
D|AL
TOOFF.
2. TURN
MAIN
POWER
OFF.
EXPLOSIONHAZARD
lfPROPANE
gas
is
used
and
the
burner
islocated ina base-
ment,
crawlspaceorconfinedspace,contact
your
gas
suppli-
er about installing
a "gas lead"warningdevice.PROPANE
gas
isheavierthanair
andcansettle
in
lowareasorconfined
spaces.
Thiswould
createa DANGER OF EXPLOSIONOR
FIRE.lf yoususpecla gasleak,follow
instructionsonfront
cover
of
thismanual.
CABBONTVIONOXIDE
POISONING
HAZARD
CARBON MONOXIDE IS A COLORLESS, ODORLESS
GAS THAT CAN KILL. FOLLOW THESE RULES TO
CONTROL CARBON MONOXIDE.
A Donotusethisbumerin an unvented,enclosed
area.
Carbonmonoxidemayaccumulate.
A Do not
adjustthe pressure
regulator.
High
pressures
produce
carbonmonoxide.
Checkfluegases
forcarbonmonoxide.Thischeck requires
specialized
equipment.
Allow
only
qualified
burner
service
persons
to adjust
theburner.Specialinstrumenlsand
training
arerequired.
A Bead
theowner's
manualbeforeusino.
LECTRIC
SHOCK
HAZARD
HIGH VOLTAGES ARE PRESENT IN THIS EQUIPMENT.
FOLLOW THESE RULES TO AVOID ELECTRIC SHOCK.
Use
only
a properly
grounded
circuit.
A ground
fault
interruoter
isrecommended.
Donotspray
waler
directly
on burner.
Turn offpower
before
servicing.
Readtheinstallationmanual
betore
usinq.
OVERHEATINGHAZARD
SHOULDOVERHEATINGOCCUR:
A Shutoffthemanual
oilvalve
to
the
appliance.
Donotshutoff
thecontrolswitchtothe
pump
orblower.
WAYNE COMBUSTION SYSTEMS . eorGLASGowAVE.
. FoRrwAyNE.
INDIANA46B03
16
CONSUMER INSTRUCTIONS
MAINTENANCE:
Keep the area around the burner clear and free of
combustible materials, gasoline or other flammable liq-
uids or vapors. Do not obstruct burner air openings or
ventilation grilles for combustion air.
The Stealth burners are equipped with a115/60 HZ
3200 RPM shaded pole motor which requires no rou-
tine oiling.
CAUTION:
Check the burner flame periodically.
Aproper NATURAL gas flame will appear blue at the
burner face with orange and yellow tips. If the flame is
too rich, it will appear billowy and yellow with hazy tips,
if too lean, it will appear short and all blue. Burner
cleaning and/or readjustment is indicated by flames
that are too rich or too lean.
WARNING:
If any flame is observed when the burner is on stand-
by, or if the ignition spark or valve operator is heard to
come on before the motor reaches operating speed,
immediately turn off the manual gas control and main
power. Adangerous condition has developed and must
be corrected. CONTACT A QUALIFIED SER-
VICE
TECHNICIAN FOR CLEANING, READ-
JUSTMENT OR REPAIR.
LIGHTING INSTRUCTIONS:
See Section II Initial Start Up
1. TURN (DEPRESS) VALVE DIAL TO ON.
2. SET THERMOSTAT OR OPERATING CONTROL
TO CALL FOR HEAT.
3. SET THERMOSTAT OR OPERATING CONTROL
TO CALL FOR HEAT.
4. WAIT 30 SECONDS. IF BURNER HAS FAILED
TO LIGHT, OR IF BURNER LIGHTS THEN GOES
OUT, TURN BURNER OFF FOR 30 SECONDS AND
THEN BACK ON FOR RESTART.
TO SHUT OFF:
1. TURN (DEPRESS) VALVE DIAL TO OFF.
2. TURN MAIN POWER OFF.
EXPLOSION HAZARD
If PROPANE gas is used and the burner is located in abase-
ment, crawlspace or confined space, contact your gas suppli-
er about installing a"gas lead" warning device. PROPANE
gas is heavier than air and can settle
in low areas or confined
spaces. This would create aDANGER OF EXPLOSION
OR
FIRE. If you suspect agas leak, follow instructions on front
cover of this manual.
......•..
::: .. ~,~ •. :::
~
CARBON MONOXIDE
POISONING HAZARD
)1 ......... ' ..............
WELECTRIC SHOCK HAZARD
HIGH VOLTAGES ARE PRESENT IN THIS EQUIPMENT.
FOLLOW THESE RULES TO AVOID ELECTRIC SHOCK.
CARBON MONOXIDE IS A COLORLESS, ODORLESS
GAS THAT CAN KILL. FOLLOW THESE RULES TO
CONTROL CARBON MONOXIDE.
... Do not use this burner in an unvented, enclosed area.
Carbon monoxide may accumulate.
... Do not adjust the pressure regulator. High pressures
produce carbon monoxide.
... Check flue gases for carbon monoxide. This check requires
specialized equipment.
... Allow only qualified burner service persons to adjust
the burner. Special instruments and training are required.
... Read the owner's manual before using.
... Use only aproperly grounded circuit. Aground
fault interrupter is recommended.
... Do not spray water directly on burner.
... Turn off power before servicing.
... Read the Installation manual before using.
OVERHEATING HAZARD
SHOULD OVERHEATING OCCUR:
... Shut off the manual oil valve to the appliance.
... Do not shut off the control switch to the pump or blower.
WAYNE COMBUSTION SYSTEMS· 801 GLASGOW AVE .• FORT WAYNE, INDIANA46803
16

WAYNE
COMBUSTIONSYSTEMS
801GLASGOWAVE.
FORT
WAYNE,
INDIANA
46803
INSTRUCTIONS
D'INSTALLATION
ET D'UTILTSATION
doit6treutilis6 niciens
BRULEURSDE
CONVERSION
PREMIXDE
WAYNE
"STEALTH''
PRECAUTION: Manquedesuivrea
lalettrelesinformations
contenuesdansce
manuel
peutprovoquer
unincendie
ou une
explosion,el desdommages
d lapropri6t6,
desblessures
corporefles,ou lamofialit6.
Nerangez
ouutilisez aucune
gazoline
ouliq-
uides
inflammables
proche
decetoutout
autreappareil.
aennnncne
A
pnerupne
s
TEZLE
GAZ.
1. Ne mettez
pas
les
appareilsen
marche.
2. Ne
touchez
pas
lesinterrupteurs
de
puis-
sance;n'utilisez
pas
let6l6phone
qui
se
trouve
dans
lebdtiment.
3. T6l6phonezimm6diatement votre
pour-
voyeur
169ional
de
gaz
en
utilisant
le
t6l6phone
de
votrevoisin.
Suivez
les
instructionsdupourvoyeur.
4. Sile
pourvoyeur
n'est
pas
disponible,
t6l6phonez
les
pompiers.
L'INSTALLATION
ETLESERVICE
DOIVENT
ErneAccoMpus pAR
uNTNSTALLATEUR,
UNEAGENCEDE
SERVICEOUUN
POURVOYEUR
DEGAZOUALIFIE.
N" pi6ce63307
ualifi6
Capacitd
d'alimentation
BTU/h
-.-=.-
rypeo'essence
f-ongreursdutuOea ait
80000a 20000
Gaznaturetou
p6trote
liqu6fi6
9po, 12
po
Pression
dela
conduitedegaz 5,0a 14
po
c.d'e.
Tension 120V.
60
Hz
Ampdre 5,0
Amp
Moteur Moteur
dp6le
fendu
Transformateur 40 Va,24Yac
Soupapedgaz Honeywell
VR83O4M
Refais
primaire
d gaz HoneywellS8600H
Configuration
de montage Collet
universal
Source
d'ignition lgnition
dveilleuse
intermittente
WAYNE COMBUSTION SYSTEMS
801 GLASGOW AVE.
FORT WAYNE, INDIANA 46803
INSTRUCTIONS
D1INSTALLATION
ET D1UTILISATION
Ne doit etre utilise ~ar des techniciens qualifies
A.
BRULEURS DE CONVERSION PREMIX DE
WAYNE "STEALTH"
rI
PRECAUTION: Manque de suivre a
la lettre les informations contenues dans ce
manuel peut provoquer un incendie ou une
explosion, et des dommages a
la propriete,
des blessures corporelles, ou la mortalite.
Ne rangez ou utilisez aucune gazoline
ou liq-
uides inflammables proche de cet
ou tout
autre appareil.
DEMARCHE APRENDRE SI VOUS SEN-
TEZ LE GAZ.
1. Ne mettez pas les appareils en marche.
2. Ne touchez pas les interrupteurs de puis-
sance; n'utilisez pas
Ie telephone qui se
trouve dans
Ie batiment.
3. Telephonez immediatement votre pour-
voyeur regional
de gaz en utilisant Ie
telephone de votre voisin. Suivez les
instructions du pourvoyeur.
4. Si Ie pourvoyeur n'est pas disponible,
telephonez les pompiers.
L'INSTALLATION ET LE SERVICE DOIVENT
ETRE ACCOMPLIS
PAR UN INSTALLATEUR,
UNE AGENCE
DE SERVICE OU UN
POURVOYEUR DE GAZ QUAlIFIE.
I\JO piece 63307
SPECIFICATIONS DU BROLEUR
Capacite d'alimentation
80 000 a 200:==
BTU/h
Type d'essence Gaz naturel ou
petro~
liquefie
Longueurs du tube aair 9po, 12 po
-I
Pression de la 5,0 a14 po c.d'e. I
conduite de gaz I
Tension 120V, 60 Hz I
Ampere 5,OAmp I
i
Moteur Moteur apole fendu !
Transformateur 40
Va, 24 Vac I
Soupape agaz Honeywell I
1VR8304M ]
Relais primaire agaz Honeywell S8600H
Configuration de montage Collet universal
Source d'ignition Ignition aveilleuse I
intermittente I

SECTION
I
INSTALLATION
A. GENERALITES
LesbrOleurdconversionStealthsontdes
br0leursdgaz
assembl6saI'usineetdot6sd'une
IGNITIONINTERMITTENTEDE
VEILLEUSE.
Le
br0leur
peut
atteindreunecombustion
presque
parfaite
grAce
au
m6lange
completde
I'air
etdu
gaz
prieur
dleuralimentationdans
lazonede
combustion.
Lebr0leurStealth
deWayneest
congu
pour
les
installations
de
conversiondans
des
conditions
de
refoulement.
llpeut aussi
br0lerdans
quelques
conditions
detirage
force.
Toutefois,desessais
au
laboratoiresontnecessaires
pour
accomplirce
tirageetnedoivent
jamais
6treessayesdansune
demeure.
Suivezlescones
r6gionaux
pour
I'installationou
leAmerican NationalStandard
pour"The
lnstallationofDomesticGasConversionBurners",
ANSI
221-8-1991
etleNational
Flue
GasCode.
ANSI
2223.1.
deI'ann6ecourante.
NOTE:
Laconformit6 aucodeANSIou aucode
r6gionald'installation
estuniquement
la
responsabilit6del'installateur
qualif
i6.
DANGER:
Sebr0leur
peut
obtenir
unrendement de
fonctionnement
d'une
trEs
grande
efficac-
it6.Toutefois,uneinstallation
ou un
r6glage
quin"est
pas
accomplisselon
les
sp6cifications
peutprovoquer
un incendie
ou unexplosion,
etdesdommagesi la
propri6t6,
des
blessures
corporelles,
ou la
mortalit6.Une
bonne
ex6cutiondutravail
estexigee
pour
obtenirune
installation
s6curitaireet unclientsatisfait.
B. VENTILATION
Assurez-vous
quelacirculationd'air
estad6quate
pour
fournir
I'airsuffisant
pour
lacombustion
appropri6e
ettoutedilution
exig6e
par
le r6gula-
teurdetirage.
Danslessalles
sansmurs,
fen6treou porte
dou-
ble,
l'airinfiltr6estsuffisant
pour
remplacerI'air
tir6dans
lachemin6e. Alors,
il
estratement
necessaire
d'avoir
une
alimentation
d'airsupple6-
mentaire.
Danslessalles
bienrenfermees,
sanstrousde
ventilation
i l'exteieur,ou autres
peieces,
I'air
de
combustion
doitetrealiment6
Atraversdeux
trous;
untrou
proche
du plafond,
l'autre
proche
du
plancher.
Chaque
troudoit
avoir
une
ouverture
de
1
po'ou pluspour
chaque
1000 BTU/h.
Dans
lesmaisonsd construction
hermetique
qui
ont
un
ventilateurd'echappement
ouun
foyer,I'air
pour
lacombustion
doit
6trealiment6.Utilisezune
prise
d'air
avec
uneembouchure
Al'exterieurde
lamaison
qui
a unraccordtourne
verslebas
pour
emp6cher
I'accumulationde pluie oude
neige.Le raccorddoit6trerecouvertd'un
filtre
a
maillede 1/4
po.
oupluspour
la
protection.
C. INSPECTION
DEL'APPAREIL
DECHAUFFAGE
Lesappareils
dechauffage
d mazoutenbonne
conditionexige
seulement
une
petitepr6paration
avantlaconversion.Nettoyz
I'int6rieurde
l'6changeur
dechaleur, lachambrede combus-
tionet leraccordd lachemin6e;
enlevez
le
goudron,
les6cailles,
lasalet6 etlasuie.
Cimentez
tousles
joints
autour
de labasede I'ap-
pareil
et lesouvertures
pourpr6venir
les
fuites
d'air
et-oules
fuites
de lachambre
decombus-
tion.
2
A. GENERALITES
SECTION I
INSTALLATION
B. VENTILATION
Les brOleur aconversion Stealth sont des
brOleurs agaz assembles aI'usine et dotes d'une
IGNITION INTERMITTENTE DE VEILLEUSE. Le
bruleur peut atteindre une combustion presque
parfaite grace au melange complet de I'air et du
gaz prieur aleur alimentation dans
la zone de
combustion.
Le bruleur Stealth de Wayne est con9U pour les
installations de conversion dans des conditions de
refoulement.
II peut aussi bruler dans quelques
conditions
de tirage force. Toutefois, des essais
au laboratoire sont necessaires pour accomplir ce
tirage et ne doivent jamais etre essayes dans une
demeure.
Suivez les cones regionaux pour I'installation ou
Ie American National Standard pour "The
Installation
of Domestic Gas Conversion Burners",
ANSI 221-8-1991 et Ie National Flue Gas Code,
ANSI 2223.1, de I'annee courante.
NOTE:
La conformite au code ANSI ou au code
regional d'installation est uniquement
la
responsabilite de I'installateur qualifie.
DANGER:
Se brOleur peut obtenir
un rendement de
fonctionnement d'une tres grande efficac-
ite. Toutefois, une installation ou
un
reglage qui n"est pas accomplis selon les
specifications peut provoquer un incendie
ou un explosion, et des dommages a
la
propriete, des blessures corpore lies, ou la
mortalite. Une bonne execution du travail
est exigee pour obtenir une installation
securitaire et un client satisfait.
2
Assurez-vous que la circulation d'air est adequate
pour fournir I'air suffisant pour la combustion
appropriee et toute dilution exigee par
Ie regula-
teur de tirage.
Dans les salles sans murs, fenetre ou porte dou-
ble, I'air infiltre est suffisant pour remplacer I'air
tire dans la cheminee. Alors,
il est ratement
necessaire d'avoir une alimentation d'air supplee-
mentaire.
Dans les salles bien renfermees, sans trous de
ventilation aI'exteieur, ou autres peieces, I'air de
combustion doit etre alimente atravers deux
trous; un trou proche du plafond, I'autre proche du
plancher. Chaque trou doit avoir une ouverture de
1
p02 ou plus pour chaque 1 000 BTU/h.
Dans les maisons aconstruction hermetique qui
ont un ventilateur d'echappement ou un foyer, I'air
pour la combustion doit etre alimente. Utilisez une
prise d'air avec une embouchure aI'exterieur de
la maison qui aun raccord tourne vers
Ie bas
pour empecher I'accumulation de pluie ou de
neige. Le raccord doit etre recouvert d'un filtre a
maille de 1/4 po. ou plus pour la protection.
C. INSPECTION DE L1APPAREIL
DE CHAUFFAGE
Les appareils de chauffage amazout en bonne
condition exige seulement une petite preparation
avant la conversion. Nettoyz I'interieur de
I'echangeur de chaleur, la chambre de combus-
tion et
Ie raccord ala cheminee; enlevez Ie
goudron, les ecailles, la salete et la suie.
Cimentez tous les joints autour de la base de I'ap-
pareil et les ouvertures pour prevenir les fuites
d'air et-ou les fuites de la chambre
de combus-
tion.

LESCOMMANDES
INSTALLEES
llest
possible
que
lesystdme
de
commande
pr6sentement
install6
n'est
pas
compatibledce
br0leur.
Verifiez
lacompatibilit6dusystdme
aux
circuits
descommandes
agaz.
cEnEnATEURS
D.AIR
CHAUD
VEritiez
que
lescomposantsdlectriquesdu
venti-
lateuretdu
limiteursontenbonneconditionde
fonctionnement.
cHAUDrEne
A
vaprun
V€ritiez
que
lachaudidre
estherm6tique
dla
pression,
et
que
les
indicateursde
pression
etles
soupapes
desecuritd
sontenbonne
conditionde
fonctionnement.
CHAUDIENEA ENUCHAUDE
V6rifiez
quelatemp6raturede I'eau,les
indica-
teursd"altitudeetlessoupapesdedegagement
depression
sontenbonne conditionde
fonction-
nement.
D. CHEMINEE, TU-YAUDE
CHEMINEE,ET REGLAGEDU
TIRAGE
Vdritiez
qu'il
n'y
a pasune
accumulation
de suie,
dommageoudesobstructions dansletuyau de la
cheminee.La
chemin6e
doit6trerev6tue
d'une
matidre
anti-corrosion.
Si
cecin'est
pas
lecas,
consultez
la
compagniede
gaz.
PRECAUTION:
Le tuyau de lachemineenedoit pas€tre rac-
cord6 i la chemin6ed'un foyer ouvert.
Choisissezlagrandeur detuyau
dechemin6e
selon
laFigure1.
REGULATEUR
DE
TIRAGEETGRANDEURS
DES
TUYAUXDE
CHEMINEE
POUR
LESBROLEURSDE
CONVERSION
A GAZ INSTALLESSUR
LESGENERA-
TEURS
D'AIR
CHAUDET
CHAUDIERESCHAUFFEES
AUCHARBON
OU
AUMAZOUT
FIGURE
1
Observez
tousles
rdglements
appropri6s
pour
I'e-
space
libre
entrele
tuyauetlesmatidrescom-
bustibles.
Inclinezletuyau
dechemineeverslehaut,1/4
po.parpied
delalongueur
horizontale.
Etendez
letuyaudirectement
i la chemin6e
etraccordez
solidementles
joints.
Utifisez
del'acier
galvanis6,
d'une
jauge
24
ou
plus.
Siletuyau
dechemin6eest
plus
long
que
10
pi.,
ous'ilcomprend
plusque
deuxcoudes,
utilisezuntuyau
d'une
jauge
plus
haute.
La
longueurhorizontale
dutuyau
dechemin6ene
doit
pas
surpasser
lahauteur
de
lachemin6e
au-
dessusduraccord
du
tuyau.
lnstallezle
tuyaudechemin6e
d unedistance
d'au
moins6pouces des
matierescombustibles.
Sideuxappareils
utilisentlam6mechemin6e,
v6rifiez
que
leurs
raccords
d lachemintiesontd
des
niveaux
diff6rents.
La
cheminde
devraits'e-
tendre
suffisamment
haut
pourpr6venir
les
refoulements.
ILESTFORTEMENT
RECOMMANDE
QU'UN
DISJONCTEUR
A NEEruCLENCHE-
MENTMANUEL
CONTRE
LESRENVERSE.
MENTSSOITINSTALLE
SURLE
DEBOUCNE
OUREGULATEUR
ETMIS
A
LA MASSE DANS
LET-TOU LELIMITEUR
POURARRETER
LEBROLEURENCAS
DEREFOULEMENTS
PROLONGESOU
D'UNE
OBTURATIONDELA CHEMINEE.
POSITIONSDU
NECUIATEURDETIRAGE
FIGURE
2
3
DEBIT
BTU/H
REGULATEURDE
TIRAGE
GRANDEURDU
TUYAU
DECHEMINEE
JUSQU'A120MBH DIAMETRE
DE5 PO.
120MBH
A 180
MBH DIAMETREDE6 PO.
180MBH
A 250MBH DIAMETREDE7 PO.
&rrcmaGro
A@ES
PM LE
NflOYAGE
. msr$a$rr
- UNREGUUEOF
OENMCE
HGIZOMATE OU
vERnc^rE
LES COMMANDES INSTALLEES
II est possible que Ie systeme de commande .
presentement installe n'est pas compatible ace
bruleur. Verifiez
la compatibilite du systeme aux
circuits des commandes agaz.
GENERATEURS D'AIR CHAUD
.Verifiez que les composants electriques du venti-
lateur
et du limiteur sont en bonne condition de
fonctionnement.
CHAUDIERE A VAPEUR
Verifiez que la chaudiere est hermetique ala
pression, et que les indicateurs de pression et les
soupapes
de securite sont en bonne condition de
fonctionnement.
CHAUDIERE A EAU CHAUDE
Verifiez que la temperature de I'eau, les indica-
teurs d"altitude et les soupapes
de degagement
de pression sont en bonne condition de fonction-
nement.
D. CHEM,NEE, TU,YAU DE
CHEMINEE, ET REGLAGE DU
TIRAGE
Verifiez qu'il n'y apas une accumulation de suie,
dommage
ou des obstructions dans Ie tuyau de la
cheminee. La cheminee do it etre revetue d'une
matiere anti-corrosion.
Si ceci n'est pas Ie cas,
consultez
la compagnie de gaz.
PRECAUTION:
Le tuyau de la cheminee ne doit pas etre rac-
corde ala cheminee d'un foyer ouvert.
Choisissez la grandeur de tuyau de cheminee
selon
la Figure 1.
DEBIT REGULATEUR DE TIRAGE
BTU/H GRANDEUR DU TUYAU
DE CHEMINEE
JUSQu'A 120 MBH DIAMETRE DE 5PO.
120 MBH A180 MBH DIAMETRE
DE 6PO.
180 MBH A250 MBH DIAMETRE
DE 7PO.
REGULATEUR DE TIRAGE ET GRANDEURS DES
TUYAUX DE CHEMINEE POUR LES BRULEURS
DE
CONVERSION AGAZ INSTALLES SUR LES GENERA-
TEURS D'AIR CHAUD ET CHAUDIERES CHAUFFEES
AU CHARBON OU AU MAZOUT
FIGURE 13
Observez tous les reglements appropries pour I'e-
space libre entre
Ie tuyau et les matieres com-
bustibles.
Inclinez
Ie tuyau de cheminee vers Ie haut, 1/4
po. par pied de la longueur horizontale. Etendez
Ie tuyau directement a la cheminee et raccordez
solidement les joints.
Utilisez de I'acier galvanise, d'une jauge 24 ou
plus. Si
Ie tuyau de cheminee est plus long que
10 pi., ou
s'i1 comprend plus que deux coudes,
utilisez
un tuyau d'une jauge plus haute. La
longueur horizontale du tuyau de cheminee ne
doit pas surpasser la hauteur de la cheminee au-
dessus
du raccord du tuyau.
Installez
Ie tuyau de cheminee aune distance
d'au moins 6pouces des matieres combustibles.
Si deux appareils utilisent la meme cheminee,
verifiez que leurs raccords ala cheminee sont a
des niveaux differents. La cheminee devrait s'e-
tendre suffisamment haut pour prevenir les
refoulements.
IL EST FORTEMENT RECOMMANDE
QU'LiN DISJONCTEUR AREENCLENCHE-
MENT MANUEL CONTRE LES RENVERSE-
MENTS SOIT INSTALLE SUR LE
DEBOUCHE
DU REGULATElIR ET MIS A
LA MASSE DANS LE T-T OU LE L1MITEUR
POUR ARRETER LE BRULEUR
EN CAS
DE REFOULEMENTS PROLONGES OU
D'UNE OBTURATION
DE LA CHEMINEE.
INClINA1SON HOR140NTAlE
Mltj~'l...f:1ED
RtGUl..AT'EUR
VERTICAlE
DE llRAGE
PARDI
mTl-C()f'lAOS,ON
AccEs POUR lE
NETIOy .... Gf
O<OlSISSE.l SOil
• UN R£GULATEUR
DE TlflAGE
HQRIZONTAlE ou
VERTICAlE
POSITIONS DU REGULATEUR DE TIRAGE
FIGURE 2

Ler6gulateurdetirage
devrait6tred'untype
hotte
(voir
lafigure2)
ou,
SIAPPROUVE
PARREGLE-
MENTSREGIONAUX,unreegulateur
barom6triquede
tirage
dbasculedouble
pour
le
chauffaged.
gaz.
Voir
laFigure
3.
D6terminez
le
rendement
dur6gulateur de
tirage
pour
letuyau
decheminee
(voir
laFigure
1).Ler6gulateur
de
tirage
doit
6treinstall6
dunsite
plus
6lev6
que
le
tuyaudeI'appareil.Voirlesinstructions
du
fabri-
cant
pour
de
plus
amplesrenseignements
au
sujetdur6gulateurdetirage.
Le rdgulateur de tirage doit 6tre
Figure
5et
6)-Pourfabriquerunechambrede
combustion,utilisezdelabriqueisolanteetr6sis-
tante
dune
temp6rature
de2 300"F
ou
unecou-
vertureen
fibre
c6ramique
(Fiberfrax).
rcURUNE
PFOIECIPN
fPn@aEE. StruEE u
rlIE ouaFarlEuAA
ra Po.
OE
L]N'EAEU'I
OEU
cNm€oE@wsrrd
PMOI IMEREURE
ACTUEIIE OEU CffMgq€
oE csrusTpN
srhEuA A@
situ6 dans Ia mdme piice que I'ap-
pareil de chauffage.
cETEn
TEURS
D'AIR
CHAUD
FIGURE
4
POSITIONDUREGULATEUR
BAROMETRIQUEDE
TIRAGE
A
BASCULE
DOUBLE
FIGURE
3
E. CHAMBRE
DECOMBUSTION
Leschambres de combustion
protdgent
lessur-
faces
qui
ne
transfdrent
pas
lachaleur,
etaug-
mentent
laradiationAl'6changeur
dechaleur.
Si
lachambre decombustionactuelleesten bonne
condition,elle
peut
6tre
utilis6e.
Unechambre
de combustion r6fractaire
est
recommandde
pour
les
g6n6rateurs
d'air
chaud,
(voir
laFigure 4)et unmur cibleouune
chambre
de combustin
pleine
longueur
est recommand6e
pour
leschaudibresd base
humide.
(Voir
les
MUF
OBLEACTUEL
OU
N@TE A LMRI€RE OEIA
(]WaFE oE @fJausloN
rcUR UN€ PHOIECIION
AFPRO?FIEESITU€EIA TLTEDU
EFULEUH
A I,2PO OE
I1NT€RIEUA
oE 4 CilAUSrrOil
aBUrEuR A @ PFEMTX
@LLEI DE rcFO
CHAUDIERE
A EAU
CHAUDEOUA
VAPEUR
AVEC
CIBLE
DANS
LA
CHAMBRE
DE
COMBUSTION
FIGURE
5
4
am,@Bosr
ACCESPQF LE
NMOYAGE
r - qosr$gso[
UN FEGUUTEUF
DEIIMGE
hdtzwaE ou
v€Alr@E
J.l
YY
Figure 5et 6). Pour fabriquer une chambre de
combustion, utilisez de la brique isolante et resis-
tante aune temperature de 2300°F
ou une cou-
verture en fibre ceramique (Fiberfrax).
Le regulateur de tirage devrait etre d'un type hotte
(voir la figure 2) ou,
SI APPROUVE PAR REGLE-
MENTS REGIONAUX,
un reegulateur
barometrique de tirage abascule double pour
Ie
chauffage agaz. Voir la Figure 3. Determinez Ie
rendement du regulateur de tirage pour Ie tuyau
de cheminee (voir la Figure 1).
Le regulateur de
tirage doit etre installe aun site plus eleve que
Ie
tuyau de I'appareil. Voir les instructions du fabri-
cant pour de plus ampies renseignements au
sujet
du regulateur de tirage.
Le regulateur de tirage doit etre
situe dans
fa meme piece que I'ap-
pareil
de chauffage.
POVR UNE PROTECTION
APPAOPAI~E. 5I7V~E LA
l£le DU BAUlEURA lf2 po.
DE L'INTEAIEUIl DE LA
CHAJABAE DE COMBUSTION
PARDIINlJ:RIEURE
ACTUElLE DE LA CHAMBRE
DE COMBUSTION
BAULEUR A
GAl
PREMIX
COtlEl DE RACCORO
ORUlEUA).. GAZ PREMIX
'''OUff W"'E P1-40l(CltON
APf"IO;>r>IEE SllUlE. LA II H I~U
UnvLEUIl A. r·l PO DE L·I .... r(f41[UH
DE LA COt.mus lION
~'~'y,A'y,A'I'~'1
I I I I
I I JI
I I , I
I I I I
I I I I
I I I I
I I I I
I , JI
I I I I
I I I I
I
GENERATEURS D'AIR CHAUD
FIGURE 4
CHAUDIERE AEAU CHAUDE OU A
VAPEUR AVEC CIBLE DANS LA
CHAMBRE
DE COMBUSTION
FIGURE 5
MUR ClOLE ACTUEL OU
A.JOUT E A L MRIE lie: DE lA
OiAMOAE DE COf.4L!USl roN
PARDI
ANTI·CORROSK)N
lIeCES POtJR LE
NETIOYAGE
nACCQAD EN T
NE PAS 8ENDRE LE
TLN"U DE CHEMINl:E
PLUS HAUl aUf
L'II'lTERIEUA DE LA
CHEMINEE
INCLINAISON HQRI2()NI/lJ...E
MI!.iIM.LlM..1.Ii£.Q....fAB...f
Rl:GULAIEUR
8AROMtTRIOL'E DE
TlRAGE " BASCulE
llOUllt'
HACCQRD DE
RE-CUCIION
• _ OlOlSISSEl SOl'
UN RECULATEUA
Of llflAGE
H()All(W1' ALE ou
VEArlCALf
POSITION DU REGULATEUR
BAROMETRIQUE DE TIRAGE A
BASCULE DOUBLE
FIGURE 3
E. CHAMBRE DE COMBUSTION
Les charnbres de combustion protegent les sur-
faces qui
ne transferent pas la chaleur, et aug-
mentent
la radiation aI'echangeur de chaleur. Si
la chambre de combustion actuelle est en bonne
condition, elle peut etre utilisee.
Une chambre de combustion refractaire est
recommandee pour les generateurs d'air chaud,
(voir
la Figure 4) et un mur cible ou une chambre
de combustin pleine longueur est recommandee
pour les chaudieres abase humide. (Voir les
4