Wayne PC1 Series Service manual

SPECIFICATIONS
POWER SUPPLY REQUIREMENTS 12 V, DC
MOTOR Brush Type
POWER 12 V
CIRCUIT REQUIREMENT 15 A (minimum)
LIQUID TEMPERATURE RANGE 40° F- 120° F
620002-001 B 0/18© 2018, WAYNE/Scott Fetzer Company.
CONSTRUCTION
MOTOR HOUSE Coated Steel
IMPELLER Thermoplastic
VOLUTE Plated Bronze
PUMP SUCTION 3/4 in. Plated Bronze Hose Fittings
PUMP DISCHARGE 3/4 in. Plated Bronze Hose Fittings
Self-Priming Transfer Pump
www.waynepumps.com
PERFORMANCE
Model Volt Discharge Head 0 ft. 5 ft. 10 ft. 15 ft. 20 ft. 25 ft.
PC1 12 Gal/hr 310 300 265 230 185 145
Please read and save these instructions. Read carefully before attempting to assemble, install,
operate or maintain the product described. Protect yourself and others by observing all safety
information. Failure to comply with instructions could result in personal injury and/or property
damage! Retain instructions for future reference.
Operating Instructions and Parts Manual PC1

Operating Instructions and Parts Manual
2
PC1
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
GENERAL SAFETY INFORMATION
This product can expose you to chemicals, including DEHP,
which is known to the State of California to cause cancer,
birth defects and reproductive harm. For more information,
go to www.P65Warnings.ca.gov.
Ce produit peut vous exposer à des produits chimiques,
notamment du DOP, reconnus par l’État de Californie comme
étant cancérigènes et à l’origine d’anomalies congénitales
et de problèmes de l’appareil reproductif. Pour plus de
renseignements, visiter le site www.P65Warnings.ca.gov.
Do not submerge motor or allow motor to be
exposed to water. Personal injury and/or death could result. Keep pump
and power cords away from liquids.
Ne pas submerger le moteur
ni laisser le moteur exposé à l'eau. Des blessures
personnelles et/ou la mort pourraient en découler. Tenir la
pompe et les cordons d’alimentation loin des liquides.
Do not pump gasoline or other explosive
liquids. Do not operate pump where flammable or explosive fumes
or gases are present as a fire or explosion could result. Pump should
only be used to pump clear water. Do not run pump dry. This will void
warranty.
Ne pas pomper de l’essence ou
d’autres liquides explosifs. Ne pas faire fonctionner la
pompe en présence de vapeurs ou gaz inflammables ou
explosifs car cela risquerait de provoquer un incendie ou
une explosion. La pompe doit être utilisée uniquement pour pomper de
l’eau fraîche. Ne pas laisser la pompe fonctionner à sec, cela annulera
la garantie.
DESCRIPTION
This self-priming transfer pump is designed to easily transfer clear water
from one point to another in a temporary application. This Transfer
Pump is convenient when normal power is not readily available. Typical
applications include removing water from pool covers, clogged drains,
stock tanks, water basins, boats, cisterns, etc. Typical applications
include removing water from waterbeds, clogged sinks, basements,
etc. This model is non-submersible.
NOTE: This pump is not for drinking water, is not intended for permanent
installation or long, extended periods of continuous operation.
UNPACKING
Inspect this unit before it is used. Occasionally, products are
damaged during shipment. If the pump or components are
damaged, return the unit to the place of purchase for replacement
or call Customer Support (800-237-0987).
SAFETY SIGNAL WORDS
This manual contains information that is very important
to know and understand. This information is provided for
SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help
recognize this information, observe the following symbols.
Danger indicates an imminently hazardous
situation which, if NOT avoided, WILL result in death or serious injury.
La mention Danger indique une situation
dangereuse imminente qui, si elle n’est pas évitée, ENTRAÎNE la mort ou
des blessures graves.
Warning indicates a potentially hazardous
situation which, if NOT avoided, COULD result in death or serious injury.
La mention avertissement indique une
situation potentiellement dangereuse qui, si elle n’est pas évitée, risque
d’entraîner des lésions corporelles graves ou même la mort.
Caution indicates a potentially hazardous
situation which, if NOT avoided, MAY result in minor or moderate injury.
MISE EN GARDE La mention mise en garde indique une
situation potentiellement dangereuse qui, si elle n’est pas évitée,
pourrait entraîner des blessures mineures ou modérées.
Notice indicates important information, that if
NOT followed, MAY cause damage to equipment.

Operating Instructions and Parts Manual
3
GENERAL SAFETY INFORMATION CONTINUED
1. Read all manuals included with this product carefully.
Be thoroughly familiar with the controls and the proper
use of the equipment.
2. Protect electrical cord from sharp objects, hot surfaces,
oil and chemicals. Avoid kinking the cord. Do not use if
cord is damaged.
This pump has been evaluated for use with clear
water only.
MISE EN GARDE Cette pompe a été évaluée pour être
utilisée seulement avec de l’eau fraîche.
INSTALLATION
This model includes a six foot long suction hose, a water suction
attachment, and a replacement parts kit which includes: impeller, gasket,
shaft seal and garden hose washer. A vegetable oil product for impeller
lubrication is needed.
Always disconnect power source before
attempting to install, service, or maintain the pump. Never handle a
pump with wet hands or when standing on wet or damp surface or in
water. Fatal electrical shock could occur.
Toujours débrancher le cordon d'alimentation
avant d'essayer d'installer, de réparer ou de faire l'entretien de la
pompe. Ne pas manipuler de pompe avec les mains humides ou debout
sur une surface humide ou mouillée, ou dans l'eau. Ceci pourrait
occasionner un choc électrique mortel.
1. PC1 operates on 12 V DC only. Voltage and current of power
supply must match the requirements of the pump. This pump has
color-coded battery clamps for 12 V operation. This pump requires
14 amps at 12 V DC (see Figure 1).
Risk of fatal electrical shock. Cutting the cord
or battery terminal clamps will void the warranty and make the pump
inoperable.
Risque de choc électrique mortel. Couper le
cordon ou les bornes de la batterie annulera la garantie et rendra la
pompe inutilisable.
2. Use a strainer when pumping from a creek, pond, or source where
foreign objects may be sucked into the pump. The strainer should
prevent solids from entering the inlet line.
3. A regular garden hose may be used as a discharge line.
4. The inlet or suction hose should not be longer than 15 feet; and the
vertical distance between the pump and the water level should not
be any higher than 10 feet. The maximum discharge height is 30 ft.
6. Motor should never be operated for more than 2 hours
continuously. Critical heating can occur and might severely damage
the pump and void warranty.
OPERATION
NOTE: Add 1 tablespoon of vegetable oil to both inlet and outlet to
prime. Attach included 6 foot suction hose to inlet of pump. Attach
garden hose to outlet of pump. There must be a gasket in place to
insure that these connections are airtight, otherwise the pump
will not prime.
1. Connect water suction attachment to the open end of inlet hose
and place below water surface. (Water suction attachment is
optional.)The water suction attachment is designed to fit the male
end of a garden hose. Place the water suction attachment as near
as possible to the middle of the water that is to be pumped.
2. Examine the inlet and outlet hoses to insure there are no blockages,
kinks or bends.
Place switch in “OFF” position before
connecting or disconnecting battery terminal clamps.
Placer l'interrupteur en position « OFF » avant
de connecter ou de déconnecter les pinces des bornes de la batterie.
3. Connect pump to 12 V battery power source, with pump in a dry
location. Motor must be connected to a fully charged automotive
tractor or marine type battery to operate.
4. Connect the red clamp to the positive (+) type battery terminal.
Connect the black clamp to the negative (-) type battery terminal.
See 12V wiring diagram below (Figure 1).

Operating Instructions and Parts Manual
4
PC1
IMPORTANT BATTERY INFORMATION
Be certain that the area around the batteries is well ventilated. Before
servicing the batteries, blow away gasses by waving a piece of
cardboard near the batteries.
Not following these wiring directions will
result in pump and/or property damage and void warranty.
Le non-respect de ces instructions de
câblage entraînera des blessures corporelles et/ou des dégâts
matériels, et annulera la garantie.
Dangerous hydrogen gas can be released
from batteries while charging. Sparks can ignite the gas in an
enclosed space. Wear safety goggles when connecting batteries.
Battery connections should be made in a well-ventilated area.
De l’hydrogène dangereux peut s’échapper
des batteries pendant le chargement. Les étincelles peuvent
enflammer le gaz dans un espace clos. Porter des lunettes de
sécurité pour brancher les batteries. Les connexions de la batterie
doivent être effectuées dans un endroit bien ventilé.
Working in the vicinity of lead acid batteries
can be dangerous. Before making connections or servicing the
batteries, read and follow instructions in all applicable instruction
manuals. To reduce the risk of battery explosion, follow the
instructions in this manual and those published by the battery
manufacturer, as well as those of any other equipment used in the
surrounding area.
Travaillant à proximité des batteries au
plomb peut être dangereux. Avant de faire les connexions ou
l'entretien des batteries, lire et suivre les instructions dans tous les
manuels d'instruction. Pour réduire le risque d'explosion de batterie,
suivez les instructions dans ce manuel et celles publiées par le
fabricant de la batterie, ainsi que ceux de tout autre équipement
utilisé dans les environs.
An assistant should be present or close enough to come to your aid in
the event of an emergency. Have a reliable source of fresh water and
soap nearby in case battery acid contacts clothing, skin or eyes.
Wear eye and clothing protection when working around lead acid
batteries.
Avoid touching your eyes when working around lead acid batteries.
If battery acid contacts your eye(s), flush
with cold running water for 20 minutes and seek immediate medical
attention. If acid contacts your skin or clothing, wash immediately
with soap and water.
Si l'acide de la batterie entre en contact
avec les yeux, les rincer avec de l'eau froide pendant 20 minutes et
consulter immédiatement un médecin. Si l'acide entre en contact
avec la peau ou les vêtements, les laver immédiatement avec de l'eau
et du savon.
Never smoke or allow a spark or flame in the
vicinity of the battery.
Ne jamais fumer ou laisser une étincelle ou
une flamme près de la batterie.
Avoid dropping metal tools on the battery
posts because they may spark or short-circuit the system or battery,
causing an explosion.
Éviter de faire tomber des objets en métal
sur les bornes de la batterie: cela pourrait créer des étincelles ou
des courts-circuits du système ou de la batterie, provoquant une
explosion.
12 VOLT WIRING DIAGRAM
RED CLAMP
TO POSITIVE
TERMINAL
BLACK CLAMP
TO NEGATIVE
TERMINAL
POS
+
12 VOLT DC
BATTERY
-
NEG
12 VOLT DC PUMP
INLETOUTLET
Figure 1

Operating Instructions and Parts Manual
5
MAINTENANCE
Always disconnect power source before
attempting to install, service, or maintain the pump.
Toujours débrancher le cordon d'alimentation
avant d'essayer d'installer, de réparer ou de faire l'entretien de la
pompe.
IMPELLER REPLACEMENT
NOTE: These parts are designed to handle most clear, nonflammable
liquids with slight amounts of abrasives. When impeller vanes become
worn from use, or damaged due to pumping abrasive liquids or trash,
pump performance will be reduced or prevented altogether and will void
warranty.
1. Remove the four cover plate screws holding motor housing and
pump housing together. Cover plate is now free and can be
removed.
2. Inspect gasket and impeller for wear and damage. If there is any
evidence of wear or damage, replace the part(s).
3. Lubricate new impeller with vegetable oil and reinstall by aligning flat
on impeller hub with flat on motor shaft.
4. Reassemble gasket, cover plate, and cover plate screws.
SHAFT SEAL REPLACEMENT
Motor shafts are sealed with factory pre-lubricated lip-type seals which
are good for the life of the pump. If the seal leaks, it is usually because
the pump has handled abrasive liquids. If the motor shaft is scored (deep
grooves), the complete pump must be replaced.
1. Remove and inspect impeller parts as specified in the impeller
replacement instructions. Replace worn parts.
2. Remove two pump body mounting screws and slide pump body
from motor. Pry out seal retaining ring and push worn shaft seal
from inside of pump body.
3. Lubricate new seal with lightweight vegetable oil, push it into pump
body with lip facing away from motor, and push in seal retaining ring.
4. Reassemble pump body onto motor with mounting screws. Follow
steps 3 and 4 in Impeller Replacement.
NOTES

Operating Instructions and Parts Manual
6
PC1
MOTOR BRUSH REPLACEMENT
PC1 Model is equipped with lifetime brushes. Brush replacement is
not necessary.
TROUBLESHOOTING CHART
Symptom Possible Cause(s) Corrective Action
Pump will not start or run 1. Blown fuse 1. If blown, replace with proper sized fuse or reset
breaker
2. Low supply voltage 2. Voltage of battery must match the voltage of the
12 V pump
3. Worn brushes 3. Replace brushes (PC2 Only)
4. Impeller blocked 4. Remove blockage
Pump will not prime or retain prime after
operating
1. Air leak in suction line 1. Repair suction line by tightening inlet connection
or replace
2. Impeller blocked 2. Remove blockage
3. Worn seal 3. Replace seal
4. Suction lift too high 4. Lower pump
5. Hose kinked or looped 5. Straighten hose
6. Fittings not tight 6. Tighten fittings
7. Suction hose out of water 7. Submerge suction hose end
8. Clogged inlet 8. Clean inlet
Flow rate is too low 1. Inlet hose plugged or kinked 1. Clean or replace
2. Low supply voltage 2. Voltage of battery must match the voltage of the
12 V pump
Shaft seal leaks 1. Worn seal 1. Replace seal
2. Shaft grooved 2. Replace pump
3. Pump head loose on motor 3. Insure proper assembly and no obstruction,
tighten bolts
LIMITED WARRANTY
For one year for PC1 model from the date of purchase, from an authorized dealer, Wayne Water Systems will repair or replace, at its option for the original purchaser,
any part or parts of its Multi-Use Pumps or Water Pumps (“Product”) found upon examination by Wayne Water Systems to be defective in materials or workmanship.
Please call Wayne Water Systems (800-237-0987) for warranty instructions. Be prepared to provide the model number and the serial number when exercising this
warranty. All transportation charges on Products or parts submitted for repair or replacement must be paid by purchaser. This Limited Warranty is not transferrable.
This Limited Warranty does not cover Products which have been damaged as a result of accident, abuse, misuse, neglect, improper installation, improper
maintenance, or failure to operate in accordance with WAYNE’s written instructions.
This Limited Warranty does not cover Products which have been damaged as a result of accident, abuse, misuse, neglect, improper installation, improper
maintenance, or failure to operate in accordance with Wayne Water Systems’ written instructions.
THIS WARRANTY IS IN LIEU OF ANY AND ALL OTHER WARRANTIES, OBLIGATIONS OR AGREEMENTS, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED
WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE, AND ANY RIGHTS OR REMEDIES AGAINST ANY PERSON OR ENTITY UNDER THE
UNIFORM COMMERCIAL CODE OR OTHERWISE WITH RESPECT TO THE SALE OF THE PRODUCT. THE REMEDIES AND OBLIGATIONS STATED IN THIS WARRANTY
ARE THE SOLE AND EXCLUSIVE REMEDIES OF AND OBLIGATIONS TO THE OWNER FOR ANY AND ALL MATTERS ARISING WITH RESPECT TO OR IN ANY WAY
CONNECTED WITH THE PRODUCT, REGARDLESS OF THE SOURCE OR PROVIDER OF SUCH GOODS. IN NO EVENT, WHETHER AS A RESULT OF BREACH OF CONTRACT,
WARRANTY TORT (INCLUDING NEGLIGENCE) OR OTHERWISE, SHALL WAYNE WATER SYSTEMS OR ANY AFFILIATE BE LIABLE FOR ANY SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES.
You MUST retain your purchase receipt along with this form. In the event you need to exercise a warranty claim, you MUST send a copy of the purchase receipt along
with the material or correspondence. Please call Wayne Water Systems (800-237-0987) for return authorization and instructions.
DO NOT MAIL THIS FORM TO Wayne Water Systems.Use this form only to maintain your records.
MODEL NO._____________________ SERIAL NO._________________________ INSTALLATION DATE __________________________
ATTACH YOUR RECEIPT HERE

Operating Instructions and Parts Manual
7
For Replacement Parts or Customer Support, Call 1-800-237-0987
Please provide following information:
- Model number
- Serial number (if any)
- Part description and number as shown in parts list
Address parts correspondence to:
WAYNE Water Systems
101 Production Drive
Harrison, OH 45030 U.S.A.
Figure 2 – Replacement Parts Illustration for Self-Priming Transfer Pumps
BATTERY TERMINAL
CLAMPS
12 VOLT
POWER CORD POWER SWITCH
ON/OFF
BRUSH CAP
BRUSH ASSEMBLY
(PC2 ONLY)
GROUNDING PLUG
SHAFT
ROTATION
RETAINING RING
SHAFT SEAL
IMPELLER
COVER PLATE
GASKET
WATER SUCTION
ATTACHMENT

8
NOTES