Weber Rescue Systems S 50 User manual

E
S 50, S 220-54, S 270, C 100-31, S 33-14, S 140-26 LIGHT,
SPS 270 MK2, SPS 360 MK2, SPS 370 MK2, SPS 400 MK2, SPS480 MK2, SPS 270 H,
HANDVARIO RIT, RSX 105, RSX 160, RSX 165-65, RSX 180-80, RSX 175, RSX 185 ALL NINE,
RSX 200-107, RSU 180 PLUS, RSU 210 PLUS,
RSC 170, RSC 170 PLUS, RSC 190, RSC 190 PLUS, RSC 200, RSC F7
Operang instrucons
Hydraulic rescue equipment
CUTTERS
COMBI TOOLS
8142610
www.weber-rescue.com

Content
1. General 4
1.1 Informaon on the operang instrucons 4
1.2 Explanaon of symbols 5
1.3 Limitaon of liability 6
1.4 Copyright 6
1.5 Warranty provisions 7
1.6 Customer Service 7
2. Safety 8
2.1 Intended use 8
2.2 Operator responsibility 10
2.3 Operang personnel 11
2.4 Personal protecve equipment 12
2.5 Parcular hazards 13
2.6 Safety devices 15
2.7 How to respond in the event of danger or accidents 16
2.8 Signage 17
3 Technical data 18
3.1 Cuers 18
3.2 Combi tools 22
3.3 Operang condions 25
3.4 Type plate 25
4 Structure and funcon 26
4.1 Overview 26
4.2 Brief descripon 26
4.3 Hydraulic supply 27
4.4 Equipment connecons 29
4.5 Use of the control handle 31
4.6 Replacing the spreader ps 32
4.7 Replacing blade inserts (PLUS) 33

CONTENT | 3
5. Possible applicaons 35
5.1 Safety informaon 35
5.2 Cung 35
5.3 Spreading (combi tools) 37
5.4 Pulling (combi tools) 37
5.5 Crushing (combi tools) 39
5.6 Liing (combi tools) 39
5.7 Connuous Cuts (C 100-31) 40
5.8 Liing (combi tools) 40
6. Transport, packaging and storage 41
6.1 Safety instrucons 41
6.2 Transport inspecon 41
6.3 Symbols on the packaging 42
6.4 Disposal of packaging 42
6.5 Storage 42
7. Installaon and commissioning 43
7.1 Safety informaon 43
7.2 Checking 44
7.3 Installaon 44
7.4 Shung down (end of work) 45
8. Maintenance 46
8.1 Safety instrucons 46
8.2 Upkeep and maintenance 46
8.3 Maintenance aer operaon in humidity 47
8.4 Maintenance schedule 47
9. Malfuncons 48
10. Decommissioning / Recycling 49
11. EC Declaraon of Conformity 50
12. Notes 51

1. General
1.1 Informaon on the operang instrucons
These operang instrucons provide important informaon on using SMART-FORCE appliances.
To assure safety at the workplace, always observe all safety and handling instrucons contained
in this document.
Furthermore, the local accident prevenon regulaons and general safety determinaons
applicable to the operaon site of the equipment must also be observed.
Before starng any work you must read these operang instrucons thoroughly! They are
a component of the product and must be stored in a known locaon that is accessible to
personnel at all mes.
This documentaon contains informaon about the operaon of your appliance, regardless of
which type of appliance it is. For this reason, you will also nd explanaons that do not relate
directly to your appliance.
All informaon, technical specicaons, graphics and illustraons contained in these Operang
Instrucons are based on the most up-to-date data available at the me these instrucons
were created.
In addion to thoroughly reading the operang instrucons, we also recommend that you
undergo training and instrucon in handling (possible uses, operaonal taccs, etc.) the rescue
equipment from one of our qualied trainers.

GENERAL | 5
1.2 Explanaon of symbols
Warnings
In these operang instrucons, warnings are idened by symbols.
The individual warnings are introduced by signal words expressing the degree of danger.
These warnings must be heeded to prevent accidents, injury and property damage.
DANGER!
… points out an immediately dangerous situaon which can cause death or
severe injury if it is not avoided.
WARNING!
…points out a potenally dangerous situaon which can cause death or
severe injury if it is not avoided.
CAUTION!
…points out a potenally dangerous situaon which can cause minor or
slight injury if it is not avoided.
ATTENTION!
…points out a potenally dangerous situaon which can cause property
damage if it is not avoided.

Tips and recommendaons
NOTE!
…emphasises useful ps and informaon for ecient, trouble-free
operaon.
1.3 Limitaon of liability
All informaon and instrucons in these operang instrucons were compiled under
consideraon of the applicable standards and regulaons, the current state of technology and
our long-standing knowledge and experience.
The manufacturer assumes no liability for damages due to:
• Non-observance of the operang instrucons
• Improper use
• Assigning untrained personnel
• Unauthorised modicaons
• Technical changes
• Use of impermissible replacement parts
• Use of non-original accessories
For special designs or due to technical changes, the actual scope of supply for may dier from
the explanaons and representaons described.
1.4 Copyright
All texts, illustraons, drawings and images in these operang instrucons may be used freely
without prior authorisaon.

GENERAL | 7
NOTE!
Addional informaon, images and diagrams are available on our home
page: www.weber-rescue.com.
1.5 Warranty provisions
The warranty provisions are included with the sales documentaon as a separate document.
1.6 Customer Service
Our Customer Service would be happy to provide you with technical informaon.
Germany
Service Center, Güglingen
Phone: [phone]
E-mail: [e-mail]
NOTE!
When contacng our Customer Service, please provide the idencaon,
type and year of manufacture of the appliance. This informaon can be
found on the type plate.
For further processing, please complete
the RMA document in full:
Austria
Service Center, Losenstein
Phone: [phone]
E-mail: [e-mail]
Internaonal
For quesons regarding spare parts, service and repair, please contact
our cered local service partners. Scan the following QR code for an
overview of our worldwide service and sales network.

2. Safety
This secon of the operang instrucons presents a comprehensive overview of all important
safety aspects for opmal protecon of the operang personnel as well as for safe, trouble-free
operaon.
Non-observance of the handling and safety instrucons presented in these Operang
Instrucons can result in serious dangers.
2.1 Intended use
The hydraulic baery tools are designed and tested exclusively for the intended applicaons
described here. All other acvies are fundamentally prohibited.
All baery tools are designed as one-man appliances and are therefore to be operated by only
one person.
Cuers S 50, S 220-54, S 270, C 100-31, S 33-14, S 140-26 LIGHT, RSX 105, RSX 160, RSX 165-65,
RSX 180-80, RSX 175, RSX 185 ALL NINE, RSX 200-107, RSU 180 PLUS, RSU 210 PLUS,
RSC 170, RSC 170 PLUS, RSC 190, RSC 190 PLUS, RSC 200, RSC F7
• The baery-powered cung appliances are used exclusively for cung doors and
roof beams, pillars and door sills, the ring and the spokes of the steering wheel.
• If possible, for cung solid material, always use the rear part of the cuer unit as it
is equipped with special edges for cung round material.
• In industrial applicaon, the appliances can also be used to cut pipes, structural
steels, proles, sheets and cables.

SAFETY | 9
Combi tools
SPS 270 MK2, SPS 360 MK2, SPS 370 MK2, SPS 400 MK2, SPS 480 MK2, SPS 270 H,
HANDVARIO RIT
• All combi tools are designed as one-man devices and therefore may be
operated by one person only.
• The devices serve exclusively for the cung of doors and roof pillars,
posts and sills, the rims and spokes of steering wheels.
• The rear cuer secon should be used whenever possible for separang
solid material as this is equipped with special round material cuers.
• In industrial applicaons the equipment can also be used for cung pipes,
construcon steel, proles, sheets and cables.
• In addion, the combi tools can be used for opening doors, liing vehicles,
pushing away vehicle parts and squeezing tubes.
• The chain set is to be used exclusively for pulling.
Accessories - chain sets
• Combi tools may only be used with the appropriate chain set and pulling device.
Pulling chains are exclusively for pulling away obstacles and loads and for enlarging
openings to free trapped persons.
WARNING!
Danger caused by improper use!
Any use other than intended use and/or other type of use of these
appliances can cause dangerous situaons!
Therefore, it is absolutely necessary to:
» Only use the appliances for the intended uses described above.
» Observe all other informaon regarding proper use of the appliances in
Chapter 5 (Possible uses).

2.2 Operator responsibility
In addion to the occupaonal safety informaon in these operang instrucons, the safety,
accident prevenon and environmental prevenon regulaons applicable to the operaon site
of the appliance must also be observed. Thereby, the following applies in parcular:
• The operator must inform himself regarding the applicable occupaonal safety
regulaons and carry out a risk assessment to idenfy addional dangers arising
from the special work condions at the operaon site of the appliance.
• The operator must clearly regulate and determine responsibility for installaon,
maintenance and cleaning.
• The operator must ensure that all persons engaged with the appliance have
completely read and understood the operang instrucons.
• Furthermore, he must train the personnel at regular intervals and inform them of
the dangers associated with handling the appliance.
The operator is also responsible for ensuring that the equipment is always in a technically
awless condion. Therefore, the following applies:
• Aer each me the equipment is used, or at least once a year, a visual inspecon of
the appliance by an instructed person is required (per DGUV guideline 305-002 or
country-specic rules).
• Every three years, or whenever a doubt is raised about the safety or reliability of the
appliance, a funcon and load test must also be carried out (per DGUV guideline
305-002 or country-specic regulaons).
NOTE!
Maintenance work can be carried out by instructed persons. Maintenance
measures and repairs may only be carried out by the appliance manufacturer,
or by specialist personnel trained by the appliance manufacturer and the
authorised service partners. Connuous training and instrucon by the
appliance manufacturer is mandatory for a valid training cercate.

SAFETY | 11
2.3 Operang personnel
The following qualicaons for dierent areas of acvity are specied in the operang
instrucons:
• Instructed persons
Have been instructed by the operator regarding the tasks they have been assigned
and the possible dangers caused by improper acons.
• Expert personnel
Because of their professional training, knowledge and experience as well as their
knowledge of the applicable manufacturer’s provisions, expert personnel are
able to carry out the tasks they have been assigned and independently recognize
potenal dangers.
WARNING!
Danger of injury caused by insucient qualicaons!
Improper handling of these appliances can cause serious injury and
property damage.
Therefore, it is absolutely necessary to:
» Only permit the people specied in the respecve chapters of these
operang instrucons to carry out the special acvity.
»In case of doubt, immediately call in expert personnel.
NOTE!
Never operate the appliance aer consuming alcohol, medicaons or drugs!
NOTE!
Maintenance work can be carried out by instructed persons. Maintenance
measures and repairs may only be carried out by the appliance manufacturer,
or by specialist personnel trained by the appliance manufacturer and the
authorised service partners. Connuous training and instrucon by the
appliance manufacturer is mandatory for a valid training cercate.

2.4 Personal protecve equipment
To minimise danger for the operang personnel, wearing personal protecve equipment (PPE)
when handling the hydraulic rescue equipment is absolutely mandatory.
As a maer of principle, always wear the following protecve clothing for all work:
Safety work clothing
Only wear closely ng work clothing with narrow sleeves and without
projecng pieces while working. This is primarily for protecon against
entanglement in moving parts of the equipment.
Safety shoes
Always wear steel-capped safety shoes to protect
against heavy falling objects and slipping on slippery
surfaces.
Work gloves
Wear safety work gloves to protect against sharp edges and glass splinters
when operang the equipment.
Helmet with face shield
Wear a helmet with face shield to protect against ying or falling parts and
glass splinters.
Protecve goggles
In addion to a face mask, protecve goggles should be worn to protect the
eyes from projecle parcles.
Also wear during any special kinds of work that cause noise:
Ear defenders
To protect your hearing, ear defenders should be worn in addion to
personal protecve equipment.

2.5 Parcular hazards
The dangers resulng from the risk assessment are presented in the following secon.
To minimize potenal health hazards and prevent dangerous situaons, the safety instrucons
listed below and the warning instrucons in the following chapters of these Operang
Instrucons must be observed.
Electrical current
DANGER!
Danger of death due to electrical current!
There is an immediate danger of death if live parts are touched. Damage to
insulaon or individual components can be life-threatening.
Therefore:
» If the insulaon is damaged, immediately disconnect the power supply
and arrange for repairs.
» Only allow electricians to carry out work on the electrical system.
» When any work is being carried out on the electrical system, it must be
disconnected from the mains supply and checked to ensure that it is not
live.
» Before carrying out maintenance, cleaning or repair work, the power
supply must be switched o and secured to prevent it being switched on
again.
» Do not bypass or shut down any fuses.
Use fuses with the correct amperage when replacing.
»Keep live parts away from moisture.
This can cause a short circuit.
SAFETY | 13

Noise
WARNING!
Noise can damage hearing!
The noise occurring in the work area can cause severe hearing damage.
Therefore:
»You should also wear ear protectors when carrying out
certain noise-producing tasks.
»Do not stay in the hazardous area longer than necessary.
Hydraulic power
WARNING!
Hydraulic power hazard!
Serious injury can result due to the released hydraulic forces and escaping
hydraulic oil.
Therefore:
»Constantly monitor the device during the work procedure and
set down if necessary.
»Inspect the hose lines and devices for damage aer every use.
»Avoid skin contact with the hydraulic oil (wear protecve gloves).
»Immediately remove the hydraulic oil from wounds and consult
a doctor.

TECHNICAL SPECIFICATIONS | 15
2.6 Safety devices
Safety valve for SKS couplings
If the return line is not correctly coupled such that the oil cannot return then a safety valve
integrated into the control handle actuates in order to protect the equipment and the
operator. This causes hydraulic oil to seep harmlessly from the end of the handle.
Move the switching valve on the hydraulic power unit immediately to the „0“ posion and
connect the coupling parts together correctly.

2.7 How to respond in the event of danger or accidents
Preventave measures
• Always be prepared for accidents
• Keep rst aid equipment (rst-aid box, blankets etc.) at hand
• Familiarise personnel with accident alarms, rst-aid gear and
emergency equipment
• Keep entryways clear for emergency vehicles
In the event of an accident
• Shut down equipment immediately
• Iniate rst aid measures
• Get people out of the danger zone
• Inform the responsible pares at the site of the incident
• Nofy a doctor and/or the re brigade
• Clear entryways for emergency vehicles

2.8 Signage
The equipment bears the following symbols and instruconal signs.
They refer to the immediate vicinity in which they are axed.
Comply with the operang manual
Do not use the marked equipment unl you have read the operang
manual.
Hand injury warning
When working with the equipment, take care to avoid hand injuries through
trapping or sharp edges.
WARNING!
Danger of injury due to illegible symbols!
Over me, sckers and symbols on the equipment can become soiled or
otherwise illegible.
Therefore, make absolutely sure to:
»Keep all safety, warning and operang informaon on the
device easily legible.
»Replace damaged signs and sckers immediately.
TECHNICAL SPECIFICATIONS | 17

575 mm 642 mm 718 mm 711 mm 819 mm 866 mm
183 mm 172 mm 236 mm 225 mm 298 mm 298 mm
157 mm 143 mm 158 mm 202 mm 225 mm 225 mm
9,2 kg 7,9 kg 14,5 kg 16,3 kg 21,9 kg 22,4 kg
100 mm 140 mm 160 mm 165 mm 170 mm 265 mm
700 bar 700 bar 700 bar 700 bar 700 bar 700 bar
AC100D-9,2
1E-2E-3E-4D-5G
AC115D-7,9
1F-2D-3D-4D-5G
BC160H-14,5
1I-2K-3H-4J-5H
BC165F-16,3
1J-2F-3G-4J-5G
BC178K-21,9
1K-K-3K-4K-5K
CC240K-22,4
1K-2K-3K-4K-5K
A5-B4-C5-
D6-E6-F2 A5-B3-C4-D6-E7 A7-B8-C6-D7-E8 A8-B6-C6- D7-E9-F3
A8-B9-C8-
D9-E9-F5
A9-B9-C9-
D9-E9-F5
1096350 1075652 1093226 5932068 1096171 1093248
3 Technical data
3.1 Cutters
RSX 105 S 140-26 LIGHT RSX 160 RSX 165-65 RSX 175 RSX 185 ALL NINE
Length
Width
Hight
Weight
Opening width
Nominal pressure
EN class
NFPA class
ID No.
RSX 175-105 RSX 185 ALL NINE
RSX 160 RSX 165-65
S 140-26 LIGHT
RSX 105

740 mm 737 mm 833 mm 833 mm
232 mm 236 mm 265 mm 260 mm
206 mm 159 mm 217 mm 221 mm
17,6 kg 16,7 kg 19,7 kg 19,6 kg
180 mm 185 mm 200 mm 210 mm
700 bar 700 bar 700 bar 700 bar
BC180I-17,6
1J-2K-3I-4J-5J
BC185J-16,7
1J-2K-3K-4K-5K
CC200J-19,7
1J-2K-3K-4K-5K
CC200K-19,6
1K-2K-3K-4K-5K
A7-B9-C7-D9-E9 A8-B9-C7-D9-E9-F4 A8-B9-C8-D9-E9 A8-B9-C8-D9-E9-F4
1059226 1093279 5935849 1093298
RSX 180-80 RSU 180 PLUS RSX 200-107 RSU 210 PLUS
Length
Width
Hight
Weight
Opening width
Nominal pressure
EN class
NFPA class
ID No.
TECHNICAL SPECIFICATIONS | 19
RSU 180 PLUS
RSX 200-107 RSU 210 PLUS
RSX 180-80

585 mm 362 mm 388 mm 728 mm 765 mm
205mm 138 mm 71 mm 236 mm 236 mm
243 mm 71 mm 129 mm 196 mm 161 mm
19,5 kg 4,2 kg 3,9 kg 14,4 kg 16,7 kg
120 mm 50 mm 30 mm 220 mm 280 mm
700 bar 700 bar 700 bar 700 bar 700 bar
AC120D-19,5
1J-2K-3I-4J-5J
AC50B-4,2
1C-2D-3B
-
-
BC170H-14,4
1I-2H-3H-4K-5I
CC218I-16,7
1I-2K-3I-4K-5J
A4-B3-C5-D6-E6-
D6-E6 A4-B3-C2-D4-E3 A3-B2-C1-D2-E2 A7-B7-C6-D8-E8 A7-B8-C7-D8-E9-F6
5935199 1093906 2836661 1063372 1096170
C 100-31 S 50 S 33-14 S 220-54 S 270
Length
Width
Hight
Weight
Opening width
Nominal pressure
EN class
NFPA class
ID No.
RSC 170 RSC 170 PLUS RSC 190 RSC 190 PLUS RSC 200 RSC F7
Length
Width
Hight
Weight
Opening width
Nominal pressure
EN class
NFPA class
ID No.
S 270
S 50 S 33-14
C 100-31
S 220-54
RSC 170