Weber Rescue Systems S 50 User manual

E
Operang instrucons
Hydraulic rescue equipment
CUTTERS
COMBI TOOLS
tested according to
EN 13204 and NFPA 1936
S 50, S 220-54, S 270, C 100-31, S 33-14, S 140-26 LIGHT,
SPS 270 MK2, SPS 360 MK2, SPS 370 MK2, SPS 400 MK2, SPS 270 H, SPS 270 LIGHT,
RSX 105, RSX 160, RSX 165-65, RSX 180-80, RSX 175, RSX 185 ALL NINE,
RSX 200-107, RSU 180 PLUS, RSU 210 PLUS
8142602
www.weber-rescue.com

Table of contents
1 General informaon 4
1.1 About the operang manual 4
1.2 Explanaon of symbols 5
1.3 Limitaons of liability 6
1.4 Copyright 6
1.5 Warrenty condions 7
1.6 Customer service 7
2 Safety 8
2.1 Intended use 8
2.2 Responsibility of the customer 10
2.3 Operang personnel 11
2.4 Personal protecve equipment 12
2.5 Specic hazards 13
2.6 Safety devices 15
2.7 How to respond in the event of danger or accidents 16
2.8 Signage 17
3 Technical data 18
3.1 Cuers 18
3.2 Combi tools 21
3.3 Operang condions 22
3.4 Type plate 22
4 Structure and funcon 23
4.1 Overview 23
4.2 Brief descripon 23
4.3 Hydraulic supply 24
4.4 Equipment connecons 26
4.5 Use of the control handle 28
4.6 Changing the spreader ps (combi tools) 29
4.7
Replacement of blade inserts (PLUS-cuers) 29
4.8 Upgrade Set for RS 170, RSX 165-65, S 270-71
and RSX 200-107 31
5 Possible applicaons 32
5.1 Safety informaon 32
5.2 Cung 32
5.3 Spreading (combi tools) 34

TABLE OF CONTENTS | 3
5.4 Pulling (combi tools) 34
5.5 Crushing (combi tools) 36
5.6 Liing (combi tools) 36
5.7 Connuous Cuts (C 100-31) 37
5.8 Pressing (combi tool with RZM) 37
6 Transport, packaging and storage 38
6.1 Safety informaon 38
6.2 Transport inspecon 38
6.3 Symbols on the packaging 39
6.4 Disposal of packaging 39
6.5 Storage 39
7 Installaon and commissioning 40
7.1 Safety informaon 40
7.2 Checking 41
7.3 Installaon 41
7.4 Shung down (end of work) 42
8 Service 43
8.1 Safety informaon 43
8.2 Care and maintenance 43
8.3 Maintenance schedule 44
9 Malfuncons 45
10 Decommissioning / Recycling 46
11 EC Declaraon of Conformity 47

1 General informaon
1.1 About the operang manual
This operang manual provides important informaon on using the hydraulic rescue cutters
and combi tools. Proper compliance with all specied safety instrucons and guidelines is a
prerequisite for safe work.
Furthermore, adhere to the local accident prevenon guidelines and general safety regulaons
for the region in which the devices are used.
These operang instrucons must be carefully read prior to starng any work! They are an
inherent part of the product and must be kept in a place that is known and accessible to
personnel at all mes.
This documentaon contains informaon for operang your equipment. However,
you may also nd informaon which may not directly apply to your specic equipment.
All informaon, technical data, graphics and diagrams contained in these operang instrucons
are based on the latest data available at the me of the document‘s creaon.
We recommend that, in addion to carefully reading through the operang manual, you be
trained on handling the rescue equipment (possible applicaons, applicaon taccs, etc.) by
our qualied trainers.

GENERAL INFORMATION | 5
1.2 Explanaon of symbols
Warnings
Warnings are marked by symbols in this operang manual.
The individual instrucons are introduced by signal words that express the severity of the
hazard.
It is essenal to comply with the instrucons in order to prevent accidents, injuries and damage
to property.
DANGER!
… indicates an imminently dangerous situaon that can result
in death or serious injury if not avoided.
WARNING!
… indicates a potenally dangerous situaon that can result in
death or serious injury if not avoided.
CAUTION!
… indicates a potenally dangerous situaon that can result in
minor or light injuries if not avoided.
ATTENTION!
… indicates a potenally dangerous situaon that can result in
material damage if not avoided.

Tips and recommendaons
NOTE!
... highlights useful ps and recommendaons, as well as
informaon for ecient, trouble-free operaon.
1.3 Limitaons of liability
All informaon and instrucons in this operang manual have been compiled in keeping with
applicable standards and guidelines, the current state of technology, and our many years of
knowledge and experience.
The manufacturer assumes no liability for damage due to:
• Failure to comply with the operang manual
• Unintended use
• Assignment of untrained personnel
• Unauthorised modicaons
• Technical changes
• Use of non-approved replacement parts
• Use of non-original replacement parts
The actual scope of delivery can vary from the explanations and graphic
representations provided in this manual in the case of special versions
or due to technical changes.
1.4 Copyright
All text, diagrams, drawings and images in this operang manual may be used without
restricon and without any prior approval.

GENERAL INFORMATION | 7
NOTE!
Further informaon, images and drawings can be found on our
website www.weber-rescue.com
1.5 Warrenty condions
The guarantee conditions can be found as a separate document in the sales
documentaon.
1.6 Customer service
Our customer service is available to you for technical informaon.
Germany
DEG Service Center
Phone: [phone]
E-mail: [e-mail]
International:
For quesons regarding spare parts, service and repair, please contact
our cered local service partners. Scan this QR code for an overview
of our worldwide service and sales network.
NOTE!
When contacng our customer service department please state
your equipment‘s designaon, type and producon year.
These details can be found on the equipment type plate.
Austria
ATL Service Center
Phone: [phone]-12473
E-mail: [e-mail]

2 Safety
This secon of the operang manual provides a comprehensive overview of all the important
safety aspects for opmal protecon of operang personnel, as well as for safe and trouble-free
operaon.
Signicant hazards can occur if the handling and safety instrucons in this manual are not
complied with.
2.1 Intended use
The hydraulic cuers are designed and tested exclusively for the appropriate designated
purposes described here. All other acvies are fundamentally prohibited.
Cuers
S 50, S 220-54, S 270, C 100-31, S 33-14, S 140-26 LIGHT, RSX 105, RSX 160, RSX 165-65,
RSX 180-80, RSX 175, RSX 185 ALL NINE, RSX 200-107, RSU 180 PLUS, RSU 210 PLUS
• All of the cutters are designed as one-man devices and may therefore
be operated by one person only.
• The devices serve exclusively for the cutting of doors and roof pillars,
posts and sills, the rims and spokes of steering wheels.
• The rear cuer secon should be used whenever possible for separang
solid material as this is equipped with special round material cuers.
• In industrial applicaons the equipment can also be used for cung pipes,
construcon steel, proles, sheets and cables.

SAFETY | 9
Combi tools
SPS 270 MK2, SPS 360 MK2, SPS 370 MK2, SPS 400 MK2, SPS 270 H, SPS 270 LIGHT
• All combi tools are designed as one-man devices and therefore may be
operated by one person only.
• The devices serve exclusively for the cung of doors and roof pillars,
posts and sills, the rims and spokes of steering wheels.
• The rear cuer secon should be used whenever possible for separang
solid material as this is equipped with special round material cuers.
• In industrial applicaons the equipment can also be used for cung pipes,
construcon steel, proles, sheets and cables.
• In addion, the combi tools can be used for opening doors, liing vehicles,
pushing away vehicle parts and squeezing tubes.
• The chain set is to be used exclusively for pulling.
WARNING!
Improper use can be dangerous!
Any improper or unintended use of the devices can be hazardous!
Therefore, make absolutely sure that:
»The devices are used only for the applicaons stated above.
»All other informaon on proper use of the devices in chapter 5
(Possible applicaons) is observed.

2.2 Responsibility of the customer
In addion to the health and safety instrucons in this operang manual, one must adhere to
the safety, accident prevenon, and environmental protecon guidelines for the region in which
the equipment is used. Parcularly applicable in this regard:
• The customer must be familiar with the applicable health and safety
provisions and in a hazard analysis idenfy other hazards that may
exist at the equipment‘s installaon site due to the special working
condions.
• The customer must clearly regulate and specify responsibilies
for installaon, operaon, maintenance and cleaning.
• The customer must ensure that all personnel who handle the equipment
have fully read and understood the operang manual.
• In addion, at regular intervals, the operator must train personnel and
inform them of the hazards of working with the equipment.
Moreover, the customer is responsible for ensuring that the equipment is always in technically
faultless condion. Consequently, the following applies:
• Aer each use, and at least once a year, a visual inspecon of the
equipment must be carried out by a trained individual (according to
DGUV 305-002 or country-specic guidelines).
• Every three years, or if you have doubts about the safety or reliability
of the equipment, funconal tesng and stress tesng must be carried out
(according to DGUV 305-002 or country-specic guidelines).