Weber Rescue Systems S 50 User manual

E
Operang instrucons
Hydraulic rescue equipment
CUTTERS
COMBI TOOLS
tested according to
EN 13204 and NFPA 1936
S 50, S 220-54, S 270, C 100-31, S 33-14, S 140-26 LIGHT,
SPS 270 MK2, SPS 360 MK2, SPS 370 MK2, SPS 400 MK2, SPS 270 H, SPS 270 LIGHT,
RSX 105, RSX 160, RSX 165-65, RSX 180-80, RSX 175, RSX 185 ALL NINE,
RSX 200-107, RSU 180 PLUS, RSU 210 PLUS
8142602
www.weber-rescue.com

Table of contents
1 General informaon 4
1.1 About the operang manual 4
1.2 Explanaon of symbols 5
1.3 Limitaons of liability 6
1.4 Copyright 6
1.5 Warrenty condions 7
1.6 Customer service 7
2 Safety 8
2.1 Intended use 8
2.2 Responsibility of the customer 10
2.3 Operang personnel 11
2.4 Personal protecve equipment 12
2.5 Specic hazards 13
2.6 Safety devices 15
2.7 How to respond in the event of danger or accidents 16
2.8 Signage 17
3 Technical data 18
3.1 Cuers 18
3.2 Combi tools 21
3.3 Operang condions 22
3.4 Type plate 22
4 Structure and funcon 23
4.1 Overview 23
4.2 Brief descripon 23
4.3 Hydraulic supply 24
4.4 Equipment connecons 26
4.5 Use of the control handle 28
4.6 Changing the spreader ps (combi tools) 29
4.7
Replacement of blade inserts (PLUS-cuers) 29
4.8 Upgrade Set for RS 170, RSX 165-65, S 270-71
and RSX 200-107 31
5 Possible applicaons 32
5.1 Safety informaon 32
5.2 Cung 32
5.3 Spreading (combi tools) 34

TABLE OF CONTENTS | 3
5.4 Pulling (combi tools) 34
5.5 Crushing (combi tools) 36
5.6 Liing (combi tools) 36
5.7 Connuous Cuts (C 100-31) 37
5.8 Pressing (combi tool with RZM) 37
6 Transport, packaging and storage 38
6.1 Safety informaon 38
6.2 Transport inspecon 38
6.3 Symbols on the packaging 39
6.4 Disposal of packaging 39
6.5 Storage 39
7 Installaon and commissioning 40
7.1 Safety informaon 40
7.2 Checking 41
7.3 Installaon 41
7.4 Shung down (end of work) 42
8 Service 43
8.1 Safety informaon 43
8.2 Care and maintenance 43
8.3 Maintenance schedule 44
9 Malfuncons 45
10 Decommissioning / Recycling 46
11 EC Declaraon of Conformity 47

1 General informaon
1.1 About the operang manual
This operang manual provides important informaon on using the hydraulic rescue cutters
and combi tools. Proper compliance with all specied safety instrucons and guidelines is a
prerequisite for safe work.
Furthermore, adhere to the local accident prevenon guidelines and general safety regulaons
for the region in which the devices are used.
These operang instrucons must be carefully read prior to starng any work! They are an
inherent part of the product and must be kept in a place that is known and accessible to
personnel at all mes.
This documentaon contains informaon for operang your equipment. However,
you may also nd informaon which may not directly apply to your specic equipment.
All informaon, technical data, graphics and diagrams contained in these operang instrucons
are based on the latest data available at the me of the document‘s creaon.
We recommend that, in addion to carefully reading through the operang manual, you be
trained on handling the rescue equipment (possible applicaons, applicaon taccs, etc.) by
our qualied trainers.

GENERAL INFORMATION | 5
1.2 Explanaon of symbols
Warnings
Warnings are marked by symbols in this operang manual.
The individual instrucons are introduced by signal words that express the severity of the
hazard.
It is essenal to comply with the instrucons in order to prevent accidents, injuries and damage
to property.
DANGER!
… indicates an imminently dangerous situaon that can result
in death or serious injury if not avoided.
WARNING!
… indicates a potenally dangerous situaon that can result in
death or serious injury if not avoided.
CAUTION!
… indicates a potenally dangerous situaon that can result in
minor or light injuries if not avoided.
ATTENTION!
… indicates a potenally dangerous situaon that can result in
material damage if not avoided.

Tips and recommendaons
NOTE!
... highlights useful ps and recommendaons, as well as
informaon for ecient, trouble-free operaon.
1.3 Limitaons of liability
All informaon and instrucons in this operang manual have been compiled in keeping with
applicable standards and guidelines, the current state of technology, and our many years of
knowledge and experience.
The manufacturer assumes no liability for damage due to:
• Failure to comply with the operang manual
• Unintended use
• Assignment of untrained personnel
• Unauthorised modicaons
• Technical changes
• Use of non-approved replacement parts
• Use of non-original replacement parts
The actual scope of delivery can vary from the explanations and graphic
representations provided in this manual in the case of special versions
or due to technical changes.
1.4 Copyright
All text, diagrams, drawings and images in this operang manual may be used without
restricon and without any prior approval.

GENERAL INFORMATION | 7
NOTE!
Further informaon, images and drawings can be found on our
website www.weber-rescue.com
1.5 Warrenty condions
The guarantee conditions can be found as a separate document in the sales
documentaon.
1.6 Customer service
Our customer service is available to you for technical informaon.
Germany
DEG Service Center
Phone: [phone]
E-mail: [e-mail]
International:
For quesons regarding spare parts, service and repair, please contact
our cered local service partners. Scan this QR code for an overview
of our worldwide service and sales network.
NOTE!
When contacng our customer service department please state
your equipment‘s designaon, type and producon year.
These details can be found on the equipment type plate.
Austria
ATL Service Center
Phone: [phone]-12473
E-mail: [e-mail]

2 Safety
This secon of the operang manual provides a comprehensive overview of all the important
safety aspects for opmal protecon of operang personnel, as well as for safe and trouble-free
operaon.
Signicant hazards can occur if the handling and safety instrucons in this manual are not
complied with.
2.1 Intended use
The hydraulic cuers are designed and tested exclusively for the appropriate designated
purposes described here. All other acvies are fundamentally prohibited.
Cuers
S 50, S 220-54, S 270, C 100-31, S 33-14, S 140-26 LIGHT, RSX 105, RSX 160, RSX 165-65,
RSX 180-80, RSX 175, RSX 185 ALL NINE, RSX 200-107, RSU 180 PLUS, RSU 210 PLUS
• All of the cutters are designed as one-man devices and may therefore
be operated by one person only.
• The devices serve exclusively for the cutting of doors and roof pillars,
posts and sills, the rims and spokes of steering wheels.
• The rear cuer secon should be used whenever possible for separang
solid material as this is equipped with special round material cuers.
• In industrial applicaons the equipment can also be used for cung pipes,
construcon steel, proles, sheets and cables.

SAFETY | 9
Combi tools
SPS 270 MK2, SPS 360 MK2, SPS 370 MK2, SPS 400 MK2, SPS 270 H, SPS 270 LIGHT
• All combi tools are designed as one-man devices and therefore may be
operated by one person only.
• The devices serve exclusively for the cung of doors and roof pillars,
posts and sills, the rims and spokes of steering wheels.
• The rear cuer secon should be used whenever possible for separang
solid material as this is equipped with special round material cuers.
• In industrial applicaons the equipment can also be used for cung pipes,
construcon steel, proles, sheets and cables.
• In addion, the combi tools can be used for opening doors, liing vehicles,
pushing away vehicle parts and squeezing tubes.
• The chain set is to be used exclusively for pulling.
WARNING!
Improper use can be dangerous!
Any improper or unintended use of the devices can be hazardous!
Therefore, make absolutely sure that:
»The devices are used only for the applicaons stated above.
»All other informaon on proper use of the devices in chapter 5
(Possible applicaons) is observed.

2.2 Responsibility of the customer
In addion to the health and safety instrucons in this operang manual, one must adhere to
the safety, accident prevenon, and environmental protecon guidelines for the region in which
the equipment is used. Parcularly applicable in this regard:
• The customer must be familiar with the applicable health and safety
provisions and in a hazard analysis idenfy other hazards that may
exist at the equipment‘s installaon site due to the special working
condions.
• The customer must clearly regulate and specify responsibilies
for installaon, operaon, maintenance and cleaning.
• The customer must ensure that all personnel who handle the equipment
have fully read and understood the operang manual.
• In addion, at regular intervals, the operator must train personnel and
inform them of the hazards of working with the equipment.
Moreover, the customer is responsible for ensuring that the equipment is always in technically
faultless condion. Consequently, the following applies:
• Aer each use, and at least once a year, a visual inspecon of the
equipment must be carried out by a trained individual (according to
DGUV 305-002 or country-specic guidelines).
• Every three years, or if you have doubts about the safety or reliability
of the equipment, funconal tesng and stress tesng must be carried out
(according to DGUV 305-002 or country-specic guidelines).

SAFETY | 11
2.3 Operang personnel
The following qualicaons are cited in the operang manual for the various acvity areas:
• Trained individual
is informed through training oered by the customer about the tasks
assigned to him and the possible dangers of improper conduct.
• Specialist
is someone who, due to specialised training, skills and experience, as
well as knowledge of the applicable spulaons by the manufacturer, is
capable of execung the tasks assigned to him or her and of
independently recognising possible hazards.
WARNING!
Inadequate training can result in injuries!
Improper handling of the equipment can lead to serious
injury or material damage.
Therefore, make absolutely sure to:
»allow parcular tasks to be carried out only by the persons
stated in the relevant chapter of this manual.
»When in doubt, call in specialists immediately.
NOTE!
The equipment may not be used by personnel who have
consumed alcohol, medicaon or drugs!

2.4 Personal protecve equipment
Wearing personal protecve equipment (PPE) is essenal to minimize the risks to operang
personnel when working with the hydraulic rescue devices.
It is essenal to wear the following protecve clothing for all work:
Protecve work clothing
Tight-ng work clothing with ght sleeves and no protruding parts
must be worn when working. It mostly serves to protect against
entanglement by moving equipment parts.
Safety shoes
Steel-toed safety shoes must always be worn as protecon
against heavy falling parts and from slipping on slick surfaces.
Work gloves
Work gloves must be worn when working with the equipment
to provide protecon from sharp edges and shards of glass.
Helmet with face shield
A helmet with face shield must be worn for protecon against ying
or falling parts and shards of glass.
Protecve goggles
Protecve goggles must also be worn in addion to the face
shield in order to protect the eyes from ying objects.
The following must also be worn for certain work:
Ear protectors
In addion to the basic protecve equipment, ear protectors
must also be worn to protect your hearing.

SAFETY | 13
2.5 Specic hazards
The hazards arising from the risk analysis are listed in the following secon.
Follow the safety instrucons listed here and the warnings in the other secons of this manual
to minimise potenal health hazards and avoid dangerous situaons.
Electricity
DANGER!
Danger of fatal electric shock!
There is an imminent life-threatening danger if live parts are
touched. Damage to insulaon or to specic components can
pose a fatal hazard.
Therefore:
»If the insulaon is damaged, immediately disconnect the
power supply and arrange for repairs.
»Allow only qualied electricians to work on the electrical
equipment.
»For all work on the electrical equipment, it must be
disconnected from the power source, and it must be checked
that the device is de-energised.
»Prior to maintenance, cleaning and repair work, the power
supply must be switched o and secured to prevent it from
being switched back on again.
»Do not bypass or disable fuses.
When changing the fuses, ensure that they have the correct
amperage.
»Keep moisture away from live parts.
This can lead to a short-circuit.

Noise
WARNING!
Noise can damage hearing!
The noise occurring in the work area can cause severe hearing damage.
Therefore:
»You should also wear ear protectors when carrying out
certain noise-producing tasks.
»Do not stay in the hazardous area longer than necessary.
Hydraulic power
WARNING!
Hydraulic power hazard!
Serious injury can result due to the released hydraulic forces and escaping
hydraulic oil.
Therefore:
»Constantly monitor the device during the work procedure and
set down if necessary.
»Inspect the hose lines and devices for damage aer every use.
»Avoid skin contact with the hydraulic oil (wear protecve gloves).
»Immediately remove the hydraulic oil from wounds and consult
a doctor.

SAFETY | 15
2.6 Safety devices
Safety valve for SKS couplings
If the return line is not correctly coupled such that the oil cannot return then a safety valve
integrated into the control handle actuates in order to protect the equipment and the
operator. This causes hydraulic oil to seep harmlessly from the end of the handle.
Move the switching valve on the hydraulic power unit immediately to the „0“ posion and
connect the coupling parts together correctly.

2.7 How to respond in the event of danger or accidents
Preventave measures
• Always be prepared for accidents
• Keep rst aid equipment (rst-aid box, blankets etc.) at hand
• Familiarise personnel with accident alarms, rst-aid gear and
emergency equipment
• Keep entryways clear for emergency vehicles
In the event of an accident
• Shut down equipment immediately
• Iniate rst aid measures
• Get people out of the danger zone
• Inform the responsible pares at the site of the incident
• Nofy a doctor and/or the re brigade
• Clear entryways for emergency vehicles

SAFETY | 17
2.8 Signage
The equipment bears the following symbols and instruconal signs.
They refer to the immediate vicinity in which they are axed.
Comply with the operang manual
Do not use the marked equipment unl you have read the operang
manual.
Hand injury warning
When working with the equipment, take care to avoid hand injuries through
trapping or sharp edges.
WARNING!
Danger of injury due to illegible symbols!
Over me, sckers and symbols on the equipment can become soiled or
otherwise illegible.
Therefore, make absolutely sure to:
»Keep all safety, warning and operang informaon on the
device easily legible.
»Replace damaged signs and sckers immediately.

3 Technical data
3.1 Cutters
RSX 105 S 140-26 LIGHT RSX 160 RSX 165-65 RSX 175 RSX 185 ALL NINE
Length
Width
Hight
Weight
Opening width
Nominal pressure
EN class
NFPA class
ID No.
575 mm 642 mm 718 mm 711 mm 819 mm 866 mm
183 mm 172 mm 236 mm 225 mm 298 mm 298 mm
157 mm 143 mm 158 mm 202 mm 225 mm 225 mm
9,2 kg 7,9 kg 14,5 kg 16,3 kg 21,9 kg 22,4 kg
100 mm 140 mm 160 mm 165 mm 170 mm 265 mm
700 bar 700 bar 700 bar 700 bar 700 bar 700 bar
AC100D-9,2
1E-2E-3E-4D-5G
AC115D-7,9
1F-2D-3D-4D-5G
BC160H-14,5
1I-2K-3H-4J-5H
BC165F-16,3
1J-2F-3G-4J-5G
BC178K-21,9
1K-K-3K-4K-5K
CC240K-22,4
1K-2K-3K-4K-5K
A5-B4-C5-
D6-E6-F2 A5-B3-C4-D6-E7 A7-B8-C6-D7-E8 A8-B6-C6- D7-E9-F3
A8-B9-C8-
D9-E9-F5
A9-B9-C9-
D9-E9-F5
1096350 1075652 1093226 5932068 1096171 1093248
RSX 105
RSX 175-105 RSX 185 ALL NINE
RSX 160 RSX 165-65
S 140-26 LIGHT

RSX 180-80 RSU 180 PLUS RSX 200-107 RSU 210 PLUS
Length
Width
Hight
Weight
Opening width
Nominal pressure
EN class
NFPA class
ID No.
TECHNICAL DATA | 19
740 mm 737 mm 833 mm 833 mm
232 mm 236 mm 265 mm 260 mm
206 mm 159 mm 217 mm 221 mm
17,6 kg 16,7 kg 19,7 kg 19,6 kg
180 mm 185 mm 200 mm 210 mm
700 bar 700 bar 700 bar 700 bar
BC180I-17,6
1J-2K-3I-4J-5J
BC185J-16,7
1J-2K-3K-4K-5K
CC200J-19,7
1J-2K-3K-4K-5K
CC200K-19,6
1K-2K-3K-4K-5K
A7-B9-C7-D9-E9 A8-B9-C7-D9-E9-F4 A8-B9-C8-D9-E9 A8-B9-C8-D9-E9-F4
1059226 1093279 5935849 1093298
RSU 180 PLUS
RSX 200-107 RSU 210 PLUS
RSX 180-80

C 100-31 S 50 S 33-14 S 220-54 S 270
Length
Width
Hight
Weight
Opening width
Nominal pressure
EN class
NFPA class
ID No.
585 mm 362 mm 388 mm 728 mm 765 mm
205 mm 138 mm 71 mm 236 mm 236 mm
243 mm 71 mm 129 mm 196 mm 161 mm
19,5 kg 4,2 kg 3,9 kg 14,4 kg 16,7 kg
120 mm 50 mm 30 mm 220 mm 280 mm
700 bar 700 bar 700 bar 700 bar 700 bar
AC120D-19,5
1D-2D-3E-4F-5F
AC50B-4,2
1C-2D-3B
-
-
BC170H-14,4
1I-2H-3H-4K-5I
CC218I-16,7
1I-2K-3I-4K-5J
A4-B3-C5-D6-E6 A4-B3-C2-D4-E3 A3-B2-C1-D2-E2 A7-B7-C6-D8-E8 A7-B8-C7-D8-E9-F6
5935199 1093906 2836661 1063372 1096170
S 270
S 50 S 33-14
C 100-31
S 220-54