Weber Rescue Systems SPS 270 MK2 E-FORCE3 User manual

E
Operating manual
Battery-powered rescue device

tested in accordance with











    
1.1 Abouttheoperangmanual  4
1.2 Explanaonofsymbols  5
1.3 Limitaonsofliability  6
1.4 Copyright  6
1.5 Warrantycondions  7
1.6 Customerservice  7
    
2.1 Intended use 8
2.2 Responsibilityofthecustomer  10
2.3 Operangpersonnel  11
2.4 Personalprotecveequipment  12
2.5 Specichazards  13
2.6 Howtorespondintheeventofdangeroraccidents 15
2.7 Signage  16
    
3.1 Combitools  17
3.2 Cuers  18
3.3 Spreader  19
3.4 Rescueram  20
3.5 Operangcondions  20
3.6 Typeplate  20
   
4.1 OverviewofE-FORCEdevices  21
4.2 Hydraulicsupply  25
4.3 Electricalsupply,usingacombideviceasanexample 26
4.4 OperangE-FORCEdevices  27
4.5 Accessories  28
4.6 Replacingbladeinserts(PLUS)  31
4.7 Changingthespreaderps(spreaders,combitools) 33


    
5.1 Safetyinformaon  34
5.2 Cung(cuers,combidevices)  34
5.3 Liing/pressing(rescuecylinder)  35
5.4 Spreading(spreaders,combidevices)  36
5.5 Pulling(spreaders,combidevices)  37
5.6 Crushing(spreaders,combidevices)  38
5.7 Liing(spreaders,combidevices)  39
5.8 Peeling(spreaders,combidevices)  39
    
6.1 Chargertechnicaldata  40
6.2 Specialsafetyinstrucons  40
6.3 Intendeduse  42
6.4 Powerlineconnecon  42
6.5 Li-ionbaery  42
6.6 Chargingprocess  43
6.7 Maintenance  44
6.8 Chargingcycles  44
    
7.1 Safetyinformaon  45
7.2 Transportinspecon  45
7.3 Symbolsonthepackaging  46
7.4 Disposalofpackaging  46
7.5 Storage  46
    
8.1 Safetyinformaon  47
8.2 Checking  47
8.3 Shut-down(endofwork)  48
    
9.1 Safetyinformaon  49
9.2 Careandmaintenance  49
9.3 Maintenanceschedule  50
   
   
   



1.1Abouttheoperangmanual
ThisoperangmanualprovidesimportantinformaononusingE-FORCEdevices.Proper
compliancewithallspeciedsafetyinstruconsandguidelinesisaprerequisiteforsafework.
Furthermore,adheretothelocalaccidentprevenonguidelinesandgeneralsafetyregulaons
fortheregioninwhichthedevicesareused.
Theseoperanginstruconsmustbecarefullyreadpriortostarnganywork!Theyarean
inherentpartoftheproductandmustbekeptinaplacethatisknownandaccessibleto
personnelatallmes.
Thisdocumentaoncontainsinformaonforoperangyourequipment.However,
youmayalsondinformaonwhichmaynotdirectlyapplytoyourspecicequipment.
Allinformaon,technicaldata,graphicsanddiagramscontainedintheseoperanginstrucons
arebasedonthelatestdataavailableatthemeofthedocument'screaon.
Werecommendthat,inaddiontocarefullyreadingthroughtheoperangmanual,yoube
trainedonhandlingtherescueequipment(possibleapplicaons,applicaontaccs,etc.)by
ourqualiedtrainers.



1.2Explanaonofsymbols

Warningsaremarkedbysymbolsinthisoperangmanual.
Theindividualinstruconsareintroducedbysignalwordsthatexpresstheseverityofthe
hazard.
Itisessenaltocomplywiththeinstruconsinordertopreventaccidents,injuriesanddamage
to property.
  
  …indicatesanimminentlydangeroussituaonthatcanresult
  indeathorseriousinjuryifnotavoided.
 
  …indicatesapotenallydangeroussituaonthatcanresultindeath
  orseriousinjuryifnotavoided.
 
  …indicatesapotenallydangeroussituaonthatcanresultinminor
  orlightinjuriesifnotavoided.
 
  …indicatesapotenallydangeroussituaonthatcanresultin
  materialdamageifnotavoided.



 
  ...highlightsusefulpsandrecommendaons,aswellasinformaon
  forecient,trouble-freeoperaon.
1.3Limitaonsofliability
Allinformaonandinstruconsinthisoperangmanualhavebeencompiledinkeepingwith
applicablestandardsandguidelines,thecurrentstateoftechnology,andourmanyyearsof
knowledgeandexperience.
Themanufacturerassumesnoliabilityfordamagedueto:
• Failuretocomplywiththeoperangmanual
• Unintendeduse
• Assignmentofuntrainedpersonnel
• Unauthorisedmodicaons
• Technicalchanges
• Useofnon-approvedreplacementparts
• Useofnon-originalreplacementparts
Theactualscopeofdeliverycanvaryfromtheexplanaonsandgraphicrepresentaons
providedinthismanualinthecaseofspecialversions,orduetotechnicalchanges.
1.4Copyright
Alltexts,diagrams,drawingsandimagesinthisoperangmanualmaybeusedwithout
restriconandwithoutanypriorapproval.



  Furtherinformaon,imagesanddrawingscanbefoundonour
website www.weber-rescue.com
1.5Warrantycondions
Thewarrantycondionscanbefoundasaseparatedocumentinthesalesdocumentaon.
1.6Customerservice
Ourcustomerserviceisavailabletoyoufortechnicalinformaon.

Name: MrBerndDürr
Telephone: + 49(0)7135/71-10530
Fax: + 49(0)7135/71-10396
E-mail: [e-mail]

Name: MrMahiasSchmid
Telephone: + 43(0)7255/6237-12473
Fax: + 43(0)7255/6237-12461
E-mail: ma[e-mail]
 
  Whencontacngourcustomerservicedepartmentpleasestateyour
  equipment'sdesignaon,typeandproduconyear.
  Thesedetailscanbefoundontheequipmenttypeplate.



Thisseconoftheoperangmanualprovidesacomprehensiveoverviewofallimportantsafety
aspectsforopmalprotecngoperangpersonnelandforsafe,trouble-freeoperaon.
Signicanthazardsmayoccurifthehandlingandsafetyinstruconsinthismanualarenot
complied with.
2.1 Intended use
Thehydraulicbaery-powereddevicesaredesignedandtestedexclusivelyfortheintended
applicaonsdescribedhere.Allotheracviesarestrictlyforbidden.
Allbaery-powereddevicesaredesignedasone-mandevicesandare
thereforetobeoperatedbyonlyoneperson.
(RSX160E-FORCE3,RSU180PLUSE-FORCE3,
RSX185E-FORCE3,RSU210PLUSE-FORCE3)
• Thebaery-poweredcungdevicesareusedexclusivelyforcungdoors
 androofbeams,pillarsanddoorsills,theringandthespokesofthesteering
wheel.
• Ifpossible,forcungsolidmaterial,alwaysposionthematerialatthebase
 ofthecuerbladesclosesttothepivotpoint,asitisequippedwithspecial
 edgesforcungroundmaterial.
• Inindustrialapplicaon,thedevicescanalsobeusedtocutpipes,structural
 steels,proles,sheetsandcables.
(SP40CE-FORCE3,SP44ASE-FORCE3,SP54ASE-FORCE3,SP50BSE-FORCE3)
• Thebaery-poweredspreadingdevicescanbeusedforopeningdoors,
 liingvehiclesorothermoveableloads,pushingawayandmovingvehicle
 partsandloads,andcrushingpipesandebars.
• Ifpossible,alwaysusethepsofthespreaderforcrushing.
• Thepsofthespreadercanalsobeusedasapeelingtool.
• Thechainsetissolelytobeusedforpulling.


(SPS270MK2E-FORCE3,SPS360MK2E-FORCE3,SPS370MK2E-FORCE3,
RIT-TOOLE-FORCE3)
• Thecombidevicescanbeusedforboththeapplicaonsindicatedforthe
 cuersandthoseforthespreader.Thepsofthespreadercanalso
be used as a peeling tool.
(RZ1-910E-FORCE2,RZT2-1170E-FORCE2,RZT2-1360E-FORCE2,
RZT2-1500E-FORCE2)
• Thesedevicesareexclusivelyforpushingupsteeringcolumns,vehicleroofs
 andotherobstaclesandforpushingawayvehiclebodyparts.
• Theycanalsobeusedforsupporngandbracingloads.
 
 
  Anyimproperorunintendeduseofthedevicescanbehazardous!
  Therefore,makeabsolutelysurethat:
» Thedevicesareusedonlyfortheapplicaonsstatedabove.
» AllotherinformaononproperuseofthedevicesinChapter5
 (Possibleapplicaons)isobserved.


2.2Responsibilityofthecustomer
Inaddiontothehealthandsafetyinstruconsinthisoperangmanual,onemustadhereto
thesafety,accidentprevenon,andenvironmentalproteconguidelinesfortheregioninwhich
theequipmentisused.Parcularlyapplicableinthisregard:
• Thecustomermustbefamiliarwiththeapplicablehealthandsafety
 provisionsandinahazardanalysisidenfyotherhazardsthatmay
 existattheequipment'sinstallaonsiteduetothespecialworking
 condions.
• Thecustomermustclearlyregulateandspecifyresponsibilies
 forinstallaon,operaon,maintenanceandcleaning.
• Thecustomermustensurethatallpersonnelwhohandletheequipment
 havefullyreadandunderstoodtheoperangmanual.
• Inaddion,atregularintervals,theoperatormusttrainpersonnelandinform
 themofthehazardsofworkingwiththeequipment.
Moreover,thecustomerisresponsibleforensuringthattheequipmentisalwaysintechnically
faultlesscondion.Consequently,thefollowingapplies:
• Aereachuse,andatleastonceayear,avisualinspeconoftheequipment
 mustbecarriedoutbyatrainedindividual(accordingtoDGUVGrundsatz305-002
 orcountry-specicguidelines).
• Everythreeyears,orifyouhavedoubtsaboutthesafetyorreliability
 oftheequipment,funconaltesngandstresstesngmustbecarriedout
 (accordingtoDGUVGrundsatz305-002orcountry-specicguidelines).


2.3Operangpersonnel
Thefollowingqualicaonsarecitedintheoperanginstruconsforthevariousacvityareas:
• 
 isinformedthroughtrainingoeredbythecustomeraboutthetasks
 assignedtohimandthepossibledangersofimproperconduct.
• 
issomeonewho,duetospecialisedtraining,skillsandexperience,aswell
 asknowledgeoftheapplicablespulaonsbythemanufacturer,iscapable
 ofexecungthetasksassignedtohimorherandofindependently
 recognisingpossiblehazards.
  
  
  Improperhandlingoftheequipmentcanleadtoserious
  injuryormaterialdamage.
  Therefore,makeabsolutelysureto:
» allowparculartaskstobecarriedoutonlybythepersonsstated
 intherelevantchapterofthismanual.
» Whenindoubt,callinspecialistsimmediately.
  
  Theequipmentmaynotbeusedbypersonnelwhohaveconsumed
  alcohol,medicaonordrugs!


2.4Personalprotecveequipment
Wearingpersonalprotecveequipment(PPE)isessenaltominimisetheriskstooperang
personnelwhenworkingwiththehydraulicrescuedevices.

  
  Tight-ngworkclothingwithghtsleevesandnoprotrudingparts
  mustbewornwhenworking.Itmostlyservestoprotectagainst
  entanglementbymovingequipmentparts.
  
  Steel-toedsafetyshoesmustalwaysbewornasproteconagainst
  heavyfallingpartsandfromslippingonslicksurfaces.
  
  Workglovesmustbewornwhenworkingwiththeequipment
  toprovideproteconfromsharpedgesandshardsofglass.
  
  Ahelmetwithfaceshieldmustbewornforproteconagainstying
  orfallingpartsandshardsofglass.
  
  Protecvegogglesmustalsobeworninaddiontotheface
  shieldinordertoprotecttheeyesfromyingobjects.

  
  Inaddiontothebasicprotecveequipment,earprotectors
must also be worn to protect your hearing.


2.5Specichazards
Thehazardsarisingfromtheriskanalysisarelistedinthefollowingsecon.
Followthesafetyinstruconslistedhereandthewarningsintheotherseconsofthismanual
tominimisepotenalhealthhazardsandavoiddangeroussituaons.

   
   
   Thereisanimminentlife-threateningdangeriflivepartsaretouched.
   Damagetoinsulaonortospeciccomponentscanposeafatal
   hazard.
   Therefore:
» Iftheinsulaonisdamaged,immediatelydisconnectthepower
 supplyandarrangeforrepairs.
» Allowonlyqualiedelectricianstoworkontheelectrical
 equipment.
» Forallworkontheelectricalequipment,itmustbedisconnected
 fromthepowersource,anditmustbecheckedthatthedevice
is de-energised.
» Priortomaintenance,cleaningandrepairwork,thepowersupply
 mustbeswitchedoandsecuredtopreventitfrombeing
 switchedbackonagain.
» Donotbypassordisablefuses.
 Whenchangingthefuses,ensurethattheyhavethecorrect
amperage.
» Keepmoistureawayfromliveparts.
 Thiscanleadtoashort-circuit.


Noise


Thenoiseoccurringintheworkareacancauseseverehearingdamage.
Therefore:
» You should also wear ear protectors when carrying out
 certainnoise-producingtasks.
» Donotstayinthehazardousarealongerthannecessary.



Seriousinjurycanresultduetothereleasedhydraulicforcesandescaping
hydraulic oil.
Therefore:
» Constantlymonitorthedeviceduringtheworkprocedureandset
 downifnecessary.
» Inspectthehoselinesanddevicesfordamageaereveryuse.
» Avoidskincontactwiththehydraulicoil(wearprotecvegloves).
» Immediatelyremovethehydraulicoilfromwoundsandconsult
a doctor.


2.6Howtorespondintheeventofdangeroraccidents

• Alwaysbepreparedforaccidents
• Keeprstaidequipment(rstaidkit,blankets,etc.)
at hand
• Familiarisepersonnelwithaccidentalarms,rstaidgear,and
 emergencyequipment
• Keepentrywaysclearforemergencyvehicles

• Shutdownequipmentimmediately
• Iniaterstaidmeasures
• Getpeopleoutofthedangerzone
• Informtheresponsibleparesatthesiteoftheincident
• Nofyadoctorand/ortherebrigade
• Clearentrywaysforemergencyvehicles


2.7Signage
Theequipmentbearsthefollowingsymbolsandinstruconalsigns.
Theyrefertotheimmediatevicinityinwhichtheyareaxed.

Donotusethemarkedequipmentunlyouhavereadtheoperang
manual.

Whenworkingwiththeequipment,takecaretoavoidhandinjuriesthrough
trapping or sharp edges.


Overme,sckersandsymbolsontheequipmentcanbecomesoiledor
otherwise illegible.
Therefore,makeabsolutelysureto:
» Keepallsafety,warningandoperanginformaononthedevice
easily legible.
» Replacedamagedsignsandsckersimmediately.



3.1 Combitools  








 811 mm 927mm 933mm 773mm
Width 192mm 236mm 236mm 192mm
 241mm 241mm 241mm 241mm
 13,6kg 18,8kg 20,0kg 13,3kg
 270mm 360mm 370mm 215mm
 395mm 440mm 405mm 320mm
 31-591kN 36-783kN 35-783kN 30-1.305kN
 36,0kN 53,0kN 57,0kN 47,0kN
 700 bar 700bar 700bar 700bar
 BK31/270G-13,6
1H-2G-3G-4H-5G
CK36/360H-18,8
1I-2J-3H-4K-5I
CK35/370H-20,0
1I-2J-3H-4J-5I
AC140H-13,3
1H-2H-3H-4H-5H
 A6-B7-C6-D7-E7 A7-B8-C6-D8-E8 A7-B8-C6-D8-E8 A6-B7-C6-D7-E7
 1093515 1096647 1096649 1093377
  *perEN13204**accordingtoEN13204
 
 

3.2 Cutters








 879mm 898mm 994mm 1.029mm
Width 236mm 236mm 260mm 298mm
 241mm 241mm 241mm 241mm
 18,5kg 20,6kg 23,5kg 26,3kg
 160mm 185mm 210mm 260mm
 700bar 700bar 700bar 700bar
 BC160H-18,5
1I-2K-3H-4J-5H
BC185J-20,6
1J-2K-3K-4K-5K
CC200K-23,5
1K-2K-3K-4K-5K
CC240K-26,3
1K-2K-3K-4K-5K
 A7-B8-C6-D7-E8 A8-B9-C7-D9-E9 A8-B9-C8-D9-E9 A9-B9-C9-D9-E9
 1093508 1093512 1093514 1093510
*accordingtoEN13204

 



3.3 Spreader








 812 mm 877mm 982mm 1.015mm
Width 233 mm 239mm 282 mm 282 mm
 241mm 241mm 241mm 241mm
 14,7kg 17,3kg 20,7kg 20,9kg
 515mm 610mm 735mm 805mm
 550mm 465mm 620mm 680mm

 41-173kN 44-857kN 55-501kN 50-501kN
 47,0kN 68,0kN 70,0kN 67,0kN
 54,0kN 149,0kN 144,0kN 144,0kN
 700bar 700bar 700bar 700bar
 -AS44/610-17,3 AS55/735-20,7 BS50/805-20,9
 1093832 1093703 1091736 1091735
*perEN13204**accordingtoEN13204



 

3.4 Rescue ram








 540mm 540mm 586mm 700mm
Width 134mm 134mm 134mm 134mm
 325mm 349mm 349mm 349mm
 15,7kg 20,4kg 20,1kg 21,4kg
 111,3kN 189,4kN/99,0kN 108,0kN/62,0kN 108,0kN/62,0kN
 540mm 540mm 586mm 700mm
 908mm 1170mm 1386mm 1500mm
 550bar 700bar 550bar 550bar
 R111/368-15,7-E-I TR189/360-
99/270-20,4-E-I
TR108/428-
62/372-20,1-E-I
TR108/428-
62/372-21,4-E-I
 1075272 1088997 1078342 1081519
*perEN13204**accordingtoEN13204
3.5Operangcondions
ThepermissibletemperaturerangeoftheE-FORCEdevicesisbetween-20°Cand+55°C.
Reliableoperaoncannotbeguaranteedoutsideofthisrange.
3.6Typeplate
OnallE-FORCEdevices,thetypeplateislocatedontheboomofthedriveunit.Itshowsthe
serialnumber,producondate,nominalpressureanddevicedesignaon.






