Weber Rescue Systems E 50 T-SAH 20 User manual

Operang instrucons
Hydraulic rescue equipment
POWER UNITS
Tested according to
EN 13204 and NFPA 1936
8142459
E/V 50 T-SAH 20, E/V 50 T-SAH 20 COAX, E/V 70 W-SAH 20, E/V 70 W-SAH 20 COAX,
E/V 400 S, V 40 S, E/V 50 S, V 50 ECO, V 400 ECO, V-ECOCOMPACT, E-COMPACT, V-ECOSILENT,
AKKUPAC ECO, B-COMPACT ECO, DPH/DPF 4018 SA, DPH 4018 S
www.weber-rescue.com

2 | Table of Contents
Table of Contents
1 General 4
1.1 Informaonregardingtheoperanginstrucons 4
1.2 Explanaonofsymbols 5
1.3 Limitaonsofliability 6
1.4 Copyright 6
1.5 Guaranteecondions 7
1.6 Customerservice 7
2 Safety 8
2.1 Properuse 8
2.2 Responsibilityofthecustomer 9
2.3 Operangpersonnel 10
2.4 Personalprotecvegear 11
2.5 Specichazards 12
2.6 Behaviourintheeventofdangeroraccidents 14
2.7 Symbols 15
3 Technical data 16
3.1 Operangcondions 20
3.2 Typeplate 20
4 Structure and funcon 21
4.1Overview 21
4.2 Briefdescripon 21
4.3 Hydraulicsupply 22
4.4 Equipmentconnecons 24
5 Operaon 26
5.1 General 26
5.2 E/V50T-SAH20,E/V 50T-SAH20COAX,V40S,E/V50S,V50ECO,V-ECOCOMPACT 26
5.3 E/V 70W-SAH20,E/V70W-SAH20COAX 27
5.4 E/V400S,V400ECO 28
5.5 BATTERYPACECO 28
5.6 V-ECOSILENT 29
5.7 E-COMPACT 30
5.8 B-COMPACTECO 31
5.9 DPH/DPF4018SA,DPH4018S(handpump) 31

Table of Contents | 3
6 Baery and charger (BATTERY PAC ECO, B-COMPACT ECO) 32
6.1 Chargertechnicaldata 32
6.2 Specialsafetyinstrucons 32
6.3 Intendeduse 34
6.4 Powerlineconnecon 34
6.5 Li-Ionbaery 34
6.6 Chargingprocess 35
6.7 Maintenance 36
6.8 Chargingcycles 36
7 Transport, packaging and storage 37
7.1 Safetyinformaon 37
7.2 Transportinspecon 37
7.3 Symbolsonthepackaging 38
7.4 Disposalofpackaging 38
7.5 Storage 38
8 Installaon and commissioning 39
8.1 Safetyinformaon 39
8.2 Checks 40
8.3 Installaon 40
8.4 Shungdown(endofwork) 41
9 Servicing 42
9.1 Safetyinformaon 42
9.2 Careandmaintenance 42
9.3 Maintenanceschedule 43
10 Faults 44
11 Decommissioning / recycling 45
12 EC Declaraon of Conformity 46
13 Appendix 47

4 | General
1 General
1.1 Informaon regarding the operang instrucons
Theseoperatinginstructionsprovideimportantinformationforusingthehydraulic
powerunitsandhandpumps.Compliancewithallofthesafetyandhandling
instructionsspecifiedisacondionforsafework.
Furthermore,adheretothelocalaccidentprevenonguidelinesandgeneralsafetyregulaons
fortheregioninwhichthedevicesareused.
Theinstruconmanualshouldbereadcarfullybeforestarngwork!Itispartoftheproduct
andmustbekeptinaplacethatisknownandaccessibletopersonnelatallmes.
Thisdocumentaoncontainsinformaonforoperangyourequipment,irrespecveofthe
equipmenttype.Forthisreasonyouwillalsondexplanaonswhichdonotreferdirectlyto
yourequipment.
Allinformaon,technicaldata,graphicsanddiagramscontainedintheseoperanginstrucons
arebasedonthemostup-to-datedataavailableatthemeofwring.
Inaddiontoreadthroughtheoperanginstruconswealsorecommendthatyoubetrained
andinstructedonhandlingtherescueequipment(possibleapplicaons,applicaontaccs
etc.)byourqualiedtrainers.

General | 5
1.2 Explanaon of symbols
Warning instrucons
Warninginstruconsaremarkedbysymbolsinthisoperangmanual.Theindividual
instructionsareintroducedbysignalwordsthatexpressthedegreeofhazard.
Itisessenaltocomplywiththeinstruconsinordertopreventaccidents,injuriesanddamage
toproperty.
DANGER!
…indicatesanimmediatedangeroussituaonthatcanresultindeathor
seriousinjuryifitisnotavoided.
WARNING!
…indicatesapotenallydangeroussituaonthatcanresultin
deathorseriousinjuryifitisnotavoided.
CAUTION!
…indicatesapotenallydangeroussituaonthatcanresultin
minororlightinjuriesifitisnotavoided.
ATTENTION!
…indicatesapotenallydangeroussituaonthatcanresultin
materialdamageifitisnotavoided.

6 | General
Tips and recommendaons
NOTE !
…indicatesusefulpsandrecommendaonsaswellasinformaonfor
ecientandtrouble-freeoperaon.
1.3 Limitaons of liability
Allinformaonandinstruconsinthisoperangmanualhavebeenprovidedunderdue
considerationofapplicablestandardsandguidelines,thecurrentstateoftechnology,as
wellasourmanyyearsofknowledgeandexperience.
Themanufacturerassumesnoliabilityfordamagedueto:
• Failuretofollowtheoperaoninstrucons
• Improperuse
• Usebyuntrainedpersonnel
• Unauthorizedmodicaons
• Technicalchanges
• Useofnon-approvedspareparts
• Useofnon-originalaccessories
Theactualscopeofdeliverycanvaryfromtheexplanationsandgraphic
representationsprovidedinthismanualinthecaseofspecialversions,or
duetotechnicalchanges.
1.4 Copyright
Alltext,diagrams,drawingsandimagesinthisoperangmanualmaybeusedwithout
restriconandwithoutanypriorapproval.

General | 7
NOTE !
Furtherinformaon,imagesanddrawingscanbefoundonourhomepage.
www.weber-rescue.com
1.5 Guarantee condions
Theguaranteeconditionscanbefoundasaseparatedocumentinthesales
documentaon.
1.6 Customer service
Ourcustomerservicedepartmentisavailabletoyoufortechnicalinformaon.
Germany
Name: Mr.BerndDürr
Telephone: +49(0)7135/71-10530
Fax: +49(0)7135/71-10396
E-Mail: [e-mail]
Austria
Name: Mr.RobertHack
Telephone: +43(0)7255/6237-12473
Fax: +43(0)7255/6237-12461
E-Mail: [e-mail]
NOTE!
Whencontacngourcustomerservicedepartmentpleaseprovidethe
designaon,typeandyearofmanufactureofyourequipment.This
informaoncanbefoundontheequipmenttypeplate.

8 | Safety
2 Safety
Thisseconoftheoperangmanualprovidesacomprehensiveoverviewofalltheimportant
safetyaspectsforopmalproteconofoperangpersonnel,aswellasforsafeandtrouble-free
operaon.
Signicanthazardscanoccurifthehandlingandsafetyinstruconsinthismanualarenot
compliedwith.
WARNING!
Danger when operang equipment with dierent operang
pressures!
Donotusepumppowerunitswithahigheroperangpressurethanthe
pressurethattherescueequipmentisdesignedfor(thiscanbeseenonthe
typeplateandintheoperanginstrucons).
2.1 Proper use
Thehydraulicpowerunitsaredesignedandtestedexclusivelyfortheappropriatedesignated
purposesdescribedhere.Allotheracviesarefundamentallyprohibited.
Power units (E/V50T-SAH20,E/V 50T-SAH20COAX,E/V 70W-SAH20,
 E/V70W-SAH20COAX,E/V400S,V40S,E/V50S,V50ECO,V400ECO,
 V-ECOCOMPACT,E-COMPACT,V-ECOSILENT,BATTERYPACECO,
 B-COMPACTECO,DPH/DPF4018SA,DPH4018S)
• Allofthepowerunitsaredesignedasone-mandevicesandmay
 thereforebeoperatedbyonepersononly.
• Thesedevicesaredesignedexclusivelyforoperanghydraulicrescue
 equipmentfromWEBER-HYDRAULIK.
• Simultaneousoperaonofmulplepiecesofequipmentonlyifitis
 possibletoexcludemutualrisk.

Safety | 9
WARNING!
Danger due to improper use!
Anyuseoftheequipmentthatexceedstheintendeduseordeviates
fromitcanleadtodangeroussituations!
Thereforeitisimperavethat:
» Theequipmentisusedonlyforthepurposeslistedabove.
» Observeallotherinstructionsinchapter5(operation)
 regardingappropriateuseoftheequipment.
2.2 Responsibility of the customer
Inadditiontotheworkingsafetyinstructionsinthisoperatingmanual,observesafety
andaccidentproteconguidelinesandenvironmentalproteconguidelinesapplicabletothe
areaofapplicaonoftheequipment.Parcularlyapplicableinthisregard:
• Thecustomermustinformhimselfofapplicableindustrialsafety
 regulationsand,withintheframeworkofahazardanalysis,identify
 otherhazardsthatmayexistattheequipment‘sinstallaonsitedue
 tothespecicworkingcondions.
• Thecustomermustclearlyregulateandspecifyresponsibilitiesfor
 installaon,operaon,maintenance,andcleaning.
• Thecustomermustensurethatallpersonnelwhohandletheequipment
 havefullyreadandunderstoodtheoperangmanual.
• Inaddion,theoperatormusttrainpersonnelandinformthemofthe
 dangersofworkingwiththemachineryatregularintervals.
Moreover,thecustomerisresponsibleforensuringthattheequipmentisalwaysintechnically
faultlesscondion.Consequentlythefollowingapplies:
• Aereveryusage,atleastonceperyear,thedevicemustundergoa
 visualinspectionbytrainedpersonnel(perDGUVGrundsatz305-002or
 country-specicdirecve).
• Everythreeyears,orintheeventofdoubtsaboutthesafetyorreliability
 oftheequipment,anaddionalfunconalandloadtestistobecarried
 out(perDGUVGrundsatz305-002orcountry-specicdirecve).

10 | Safety
2.3 Operang personnel
Thefollowingqualicaonsarecitedintheoperangmanualforthevariousacvityareas:
• Trained person
 Isinformedaboutthetasksassignedtothemandthepossibledangers
 intheeventofimproperbehaviourthroughcustomertraining.
• Specialist
 Isanindividualwho,duetotheirspecializedtraining,skills,and
 experience,aswellasknowledgeoftheapplicablemanufacturer‘s
 regulaonsiscapableofexecungthetasksassignedtothemand
 ofrecognizingpossiblehazardsontheirown.
WARNING!
Danger of injury due to insucient training!
Improperhandlingoftheequipmentcanleadtoseriousinjuryormaterial
damage.Thereforeitisimperavethat:
» Parculartasksareonlycarriedoutbythepersonnellistedin
 theappropriatechapterofthisinstruconmanual.
» Incaseofdoubtcallinspecialistsimmediately.
NOTE !
Theequipmentmaynotbeusedbypersonnelwhohaveconsumedalcohol,
takenmedicaonordrugs!

Safety | 11
2.4 Personal protecve gear
Wearingpersonalprotecveequipment(PPE)isessenaltominimizetheriskstooperang
personnelwhenworkingwiththepowerunits.
Itisessenaltowearthefollowingprotecveclothingforallwork:
Protecve work clothing
Tight-ngworkclothingwithghtsleevesandwithoutprojecng
partsshouldbewornforwork.Itisprimarilyusedtoprotectagainst
entanglementbymovingequipmentparts.
Safety footwear
Safetyfootwearwithsteeltoecapsmustalwaysbewornas
proteconagainstheavyfallingpartsandfromslippingonslippery
ground.
Work gloves
Workglovesmustbewornwhenworkingwiththeequipmentforprotecon
againstsharpedgesandglassfragments.
Helmet with face shield
Ahelmetwithfaceshieldmustbewornforproteconagainstyingor
fallingpartsandglassfragments.
Protecve goggles
Protecvegogglesmustalsobeworninaddiontothefaceshieldinorder
toprotecttheeyesfromslivers.
With certain work the following must also be worn in addion:
Ear protectors
Inadditiontothebasicprotectiveequipment,earprotectorsshould
alsobewornforprotectionagainsthearingdamage.

12 | Safety
2.5 Specic hazards
Thehazardsthatarisewithintheframeworkoftheriskevaluaonarelistedinthefollowing
secon.
Followthesafetyinstruconslistedhereandthewarninginstruconsintheotherseconsof
thismanualtominimisepotenalhealthhazardsandavoiddangeroussituaons.
Electric shock
DANGER!
Life-threatening danger due to electric shock!
Thereisanimminentlife-threateningdangeriflivepartsaretouched.
Damagetoinsulaonortospeciccomponentscan
posealife-threateningdanger.
Therefore:
» Disconnectthepowersupplyimmediatelyifthereisdamageto
 theinsulaonandhaveitrepaired.
» Onlyaqualiedelectricianshouldperformworkontheelectrical
 equipment.
» Allelectricalworkonthesystemmustbecarriedoutwiththe
 systemdisconnectedfromthemainspowersupplyandthe
 systemmustbechecktoconrmthatitisde-energised.
» Priortoanymaintenance,cleaningorrepairworksthepower
 supplymustbeswitchedoffandsecuredagainstbeing
 unintenonallyswitchedbackon.
» Donotbypassfusesorrendertheminoperable.Alwaysuse
 thecorrectamperagewhenchangingfuses.
» Keepmoistureawayfromliveparts.Moisturecanleadtoa
 shortcircuit.

Safety | 13
Noise
WARNING!
Hearing damage due to noise!
Thenoiseoccurringintheworkareacancauseseverehearingdamage.
Therefore:
» Alsowearearprotectorswhencarryingoutparcularlynoise-
 intensiveworks.
» Donotstayinthehazardousarealongerthannecessary.
Hydraulic energy
WARNING!
Danger due to hydraulic energy!
Seriousinjuriescanbecausedbydischargedhydraulicforceandthe
emergenceofhydraulicoil.
Therefore:
» Alwayskeepyoureyesonthehydraulicequipmentthroughout
 theworkingprocessandsetdownifnecessary.
» Checkthehosesandtheequipmentfordamageaer
 everyusage.
» Avoidskincontactwiththehydraulicoil(wearprotecvegloves).
» Removehydraulicoilfromwoundswithoutdelayandseek
 medicalaenonimmediately.

14 | Safety
2.6 Behaviour in the event of danger or accidents
Preventave measures
• Alwaysbepreparedforaccidents
• Keeprstaidequipment(rst-aidbox,blanketsetc.)tohand
• Familiarizepersonnelwithaccidentalarms,rst-aidkits,andrescue
 equipment
• Keepentrywaysclearforrescuevehicles
In the event of an accident
• Shutdowntheequipmentimmediately
• Iniaterst-aidmeasures
• Getpeopleoutofthedangerzone
• Informtheresponsibleparesattheimplementaonsite
• Nofyaphysicianand/ortheredepartment
• Keepentrywaysclearforrescuevehicles

Safety | 15
2.7 Symbols
Thefollowingsymbolsandinstruconsignsarefoundontheequipment.Thesesymbolsand
instruconsrefertotheimmediatevicinityinwhichtheyareaxed.
Comply with the instrucons in the operang manual
Donotusethemarkedequipmentunlaeryouhavereadtheoperang
manual.
Warning of hot surface
Thepowerunit‘senginecanbecomeveryhotduringoperaon.Therefore,
donottouchitandwearprotecvegloves.
WARNING!
Danger of injury due to illegible symbols!
Overme,sckersandsymbolsontheequipmentcanbebecomefouledor
canbecomeillegibleinsomeothermanner.
Thereforeitisimperavethat:
» Keepallsafety,warning,andoperanginstruconsthatare
 axedtothedeviceingood,legiblecondion.
» Replacedamagedsignsandsckersimmediately.

16 | Technical data
3 Technical data
E/V 50 T-SAH 20 E/V 50 T-SAH 20 COAX
E/V 70 W-SAH 20 (COAX) E/V 400 S (ECO)
V 50 ECO E/V 50 S / V 40 S

Technical data | 17
V-ECOCOMPACT V-ECOSILENT
E-COMPACT B-COMPACT ECO
AKKUPAC ECO DPH/F 4018-SA (S)

18 | Technical data
E 50 T-SAH 20 V 50 T-SAH 20 E 50 T-SAH 20 COAX V 50 T-SAH 20 COAX
Length 830mm 838mm 830mm 838mm
Width 440mm 440mm 440mm 440mm
Height 470mm 470mm 470mm 470mm
Weight 75kg 72kg 71kg 72kg
Engine Electricalengine
230V,50Hz,1,3kW
4-strokepetrolengine
3kW
Electricalengine
230V,50Hz,1,3kW
4-strokepetrol
engine,3kW
Operang pressure 630 / 700bar 630 / 700bar 630 / 700bar 630/700bar
Oil volume 4,0Liter 4,0Liter 4,0Liter 4,0Liter
Flow rate ATO (LP/HP) 4,0/1,0[l/min] 4,2/1,4[l/min] 4,0/1,0[l/min] 4,2/1,4[l/min]
Flow rate MTO (LP/HP) 2,0/0,5[l/min] 2,2/0,8[l/min] 2,0/0,5[l/min] 2,2/0,8[l/min]
Max. noise emission L(pA) - 88dB(A) - 88dB(A)
EN class ATO/MTO ATO/MTO ATO/MTO ATO/MTO
Part no. 1052393 1811924 1053164 1054947
E 70 W-SAH 20 V 70 W-SAH 20 E 70 W-SAH 20 COAX V 70 W-SAH 20 COAX
Length 720mm 820mm 720mm 820mm
Width 440mm 440mm 440mm 440mm
Height 500mm 500mm 500mm 500mm
Weight 74,2kg 75,9kg 73,0kg 76,5kg
Engine Electricalengine
230V,50Hz,2kW
4-strokepetrolengine,
4kW
Electricalengine230V,
50Hz,2kW
4-strokepetrolengine,
4kW
Operang pressure 630 / 700bar 630 / 700bar 630 / 700bar 630 / 700bar
Oil volume 6,5Liter 6,5Liter 6,5Liter 6,5Liter
Flow rate ATO (LP/HP) 4,5/1,6[l/min] 5,6/2,0[l/min] 4,5/1,6[l/min] 5,6/2,0[l/min]
Flow rate MTO (LP/HP) 2,4/0,9[l/min] 2,9/1,0[l/min] 2,4/0,9[l/min] 2,9/1,0[l/min]
Max. noise emission L(wA) - 102,9dB(A) - 102,9dB(A)
EN class ATO/MTO ATO/MTO ATO/MTO ATO/MTO
Part no. 1078718 1078719 1069283 1058332

Technical data | 19
E 400 S V 400 S V 400 ECO E-COMPACT
Length 413mm 382mm 382mm 415mm
Width 288mm 290mm 290mm 195mm
Height 385mm 406mm 406mm 214mm
Weight 20,5kg 17,4kg 17,5kg 12,2kg
Engine Eletricalengine
230V,50Hz,0,5kW
4-strokepetrolengine
1,5kW
4-strokepetrolengine
1,5kW
Eletricalengine
230V,50Hz,1,5kW
Operang pressure 630 / 700bar 630 / 700bar 630 / 700bar 630 / 700bar
Oil volume 2,5litres 2,5litres 2,5litres 2,8litres
Flow rate STO (LP/HP) 2,3 / 0,5[l/min] 2,6 / 0,6[l/min] 2,6/0,6[l/min] 2,5/0,6[l/min]
Max. noise emission L(wA) - 96,0dB(A) 96,0dB(A) -
EN class STO STO STO STO
Part no. 5934923 5934753 5936853 1050354
E 50 S V 40 S V 50 S V 50 ECO V-ECOCOMPACT
Length 435mm 444mm 464mm 424mm 462mm
Width 320mm 362mm 369mm 333 mm 324mm
Height 448mm 471mm 461mm 467mm 441mm
Weight 31,0kg 32,1kg 31,4kg 29,9kg 23,9kg
Engine Electricalengine
230V,50Hz,
1,3kW
4-strokepetrol
engine,2,6kW
4-strokepetrol
engine3,4kW
4-strokepetrol
engine2,2kW
4-strokepetrol
engine,2,2kW
Operang pressure 630/700bar 630/700bar 630 / 700bar 630 / 700bar 630 / 700bar
Oil volume 4,0litres 4,0Liter 4,0litres 4,0litres 3,8litres
Flow rate ATO (LP/HP) 4,2/1,0[l/min] - 5,0 / 1,9[l/min] 5,4 / 1,4[l/min] 5,5/1,3[l/min]
Flow rate MTO (LP/HP) 2,1/0,5[l/min] 2,9/0,8[l/min] 2,7 / 1,0[l /min] 2,7 / 0,7[l/min] 2,8/0,7[l/min]
Max. noise emission L(wA) - - 101,6dB(A) 84,3dB(A) 98,0dB(A)
EN class ATO/MTO MTO ATO/MTO ATO/MTO ATO/MTO
Part no. 1070365 1081842 5934460 5935717 1060793

20 | Technical data
V-ECOSILENT AKKUPAC ECO B-COMPACT ECO DPH/DPF 4018 SA DPH 4018 S
Length 590mm 335mm 515mm 650mm 729mm
Width 295mm 250mm 200mm 255mm 200mm
Height 445mm 315mm 314mm 183mm 183mm
Weight 24,9kg 11,2kg** 12,0kg** 14,6kg 9,9kg
Engine 4-strokepetrol
engine,2,2kW
DCmotor
28V
DCmotor
28V - -
Operang pressure 630 / 700bar 630 / 700bar 630 / 700bar 630/700bar 630/700bar
Oil volume 2,7litres 2,5litres 2,8litres 2,5litres 2,5litres
Flow rate ATO/STO (LP/HP)
5,5 / 1,3[l/min] 3,0 / 0,5[l/min] 2,8 / 0,6[l/min] 0,040/
0,0031*
0,040/
0,0031*
Flow rate MTO (LP/HP) 2,7 / 0,7[l/min] - - - -
Max. noise emission L(pA) 79,6dBA - - - -
EN class ATO/MTO STO STO STO STO
Part no. 5935318 1081828 1081742 1051174 1069440
*litresperpumpstroke
 **includingbattery
3.1 Operang condions
Thepermissibleoperangtemperaturerangeforthepowerunitsliesbetween-20°Cand+55°
C.Reliablefunctioningoftheequipmentcannotbeguaranteedoutsidethisrange.
Ensurethataninclinaonangleof20°ineverydireconisnotexceededwhilstthepumpis
operang.Otherwisethereisariskthattheairlteroftheenginecouldbecontaminatedby
engineoil.
3.2 Type plate
Thetypeplatecanbefoundonallpowerunitsintheareaofthetank.Hereyoucanfind
theserialnumber,manufacturingdate,nominalpressure,equipmentdesignaonandthe
ENstandard.