Weber 3600 User manual

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®
BARBECUE INSTALLATION GUIDE
UNIVERSAL LIQUEFIED PETROLEUM GAS
57991
AU - Australia
NZ - New Zealand
04/01/15
IMPORTANT!
If you are installing this barbecue into an existing structure, you must closely
observe the following information from the “Planning Ahead” section of this
manual:
1) “Ventilation”
2) “Cutout Dimensions and Tolerances”
3) “Clearances from Combustible Materials”
4) “Lid Clearances”
5) “Planning the LPG Cylinder Compartment”
If your existing structure does not meet specified criteria outlined in this
manual, adjustments must be made before installing barbecue.
NOTICE TO
INSTALLER
These instructions must
be left with the owner, who
should keep them for future
use.
Contact your local
municipality for building
codes regulating outdoor gas
barbecue installations.
WE RECOMMEND THAT THIS
INSTALLATION BE DONE BY
A PROFESSIONAL.

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WARNINGS
mDANGER
Failure to follow the DANGERS, WARNINGS,
and CAUTIONS contained in this Owner’s
Guide may result in serious bodily injury
or death, or may result in a fire or an
explosion causing damage to property.
WARNINGS:
mImproper assembly of barbecue may be
dangerous. Please follow the assembly
instructions carefully.
mDo not use this barbecue unless all
parts are in place. The barbecue must
be properly assembled according to the
assembly instructions.
mYour Weber®gas barbecue should never
be used by children. Accessible parts
of the barbecue may be very hot. Keep
young children away while barbecue is in
use.
mExercise caution when using your
Weber®gas barbecue. It will be hot
during cooking or cleaning, and should
never be left unattended, or moved while
in operation.
mDo not use charcoal or lava rock in your
Weber®gas barbecue.
mWhile igniting the barbecue or cooking,
never lean over open barbecue.
mNever place hands or fingers on the front
edge of the cookbox when the barbecue
is hot or the lid is open.
mDo not attempt to disconnect the gas
regulator and hose assembly or any
gas fitting while your barbecue is in
operation.
mUse heat-resistant barbecue mitts or
gloves when operating barbecue.
mUse the pressure regulator and hose
assembly that is supplied with your
Weber®gas barbecue.
mShould the burners go out while
barbecue is in operation, turn all gas
valves off. Open the lid and wait five
minutes before attempting to relight
barbecue, using the igniting instructions.
mDo not store an extra (spare) or
disconnected LPG cylinder under or near
this barbecue.
mAfter a period of storage and/or nonuse,
the Weber®gas barbecue should be
checked for gas leaks and burner
obstructions before use. See instructions
in this Owner’s Guide for correct
procedures.
mDo not operate the Weber®gas barbecue
if there is a gas leak present.
mDo not use a flame to check for gas
leaks.
mDo not put a barbecue cover or anything
flammable on, or in the storage area
under the barbecue while barbecue is in
operation or is hot.
mUniversal liquefied petroleum gas
is not natural gas. The conversion
or attempted use of natural gas in a
universal liquefied petroleum gas unit
or universal liquefied petroleum gas in
a natural gas unit is dangerous and will
void your warranty.
mKeep any electrical supply cord and the
fuel supply hose away from any heated
surfaces.
mDo not enlarge valve orifices or burner
ports when cleaning the valves or
burners.
mThe Weber®gas barbecue should be
thoroughly cleaned on a regular basis.
mA dented or rusty LPG cylinder may be
hazardous and should be checked by
your gas supplier. Do not use an LPG
cylinder with a damaged valve.
mAlthough your LPG cylinder may
appear to be empty, gas may still be
present, and the LPG cylinder should be
transported and stored accordingly.
mIf you see, smell, or hear the hiss of gas
escaping from the LPG cylinder:
1. Move away from LPG cylinder.
2. Do not attempt to correct the problem
yourself.
3. Call your fire department.
mShould a grease fire occur, turn off all
burners and leave lid closed until fire is
out.
mWARNING: Your Weber®gas barbecue
shall not be used under overhead
combustible construction.
mDo not use the barbecue within 46 cm
(18in) of combustible materials. This
includes the top, bottom, back, or sides
of the barbecue.

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TABLE OF CONTENTS
WARNINGS ................................ 2
TABLE OF CONTENTS........................ 3
PARTS LIST ................................ 4
PLANNING AHEAD .......................... 5
DETERMINING THE PROPER LOCATION FOR YOUR BARBECUE ...5
CONSIDERATIONS FOR LOCATING YOURBARBECUE ............5
RECOMMENDED GAS SUPPLY LOCATION ......................6
RECOMMENDED CONSTRUCTION MATERIALS..................6
VENTILATION..............................................6
BARBECUE DIMENSIONS ...................................7
BARBECUE CUTOUT DIMENSIONS ...........................7
REQUIRED CLEARANCES
FROM COMBUSTIBLE MATERIALS ............................8
REQUIRED CLEARANCES
FROM NONCOMBUSTIBLE MATERIALS ........................8
PLANNING THE LPG CYLINDER COMPARTMENT................9
CONSTRUCTION DETAILS ...................10
DRAW UP YOUR PLANS ....................................10
PREPARING TO INSTALL ....................12
PERFORMING A LEAK CHECK BEFORE INSTALLATION..........12
PREPARING YOUR BARBECUE FOR A LEAK CHECK ............12
CONNECTING THE HOSE & REGULATOR
TO THE LPG CYLINDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
CHECKING FOR GAS LEAKS ................................14
REASSEMBLY FOR PERMANENT INSTALLATION ...............15
INSTALLATION ............................ 17
TEST FITTING AND INSTALLING
THE BARBECUE UNIT INTO THE STRUCTURE.................17
FINAL ASSEMBLY .......................... 18
FINAL GAS SUPPLY CONNECTION ............ 22
CONNECTING THE HOSE / REGULATOR
TO THE LPG CYLINDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
CHECKING FOR GAS LEAKS ................................22

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PARTS LIST
The barbecues illustrated in this Owner’s Guide may vary
slightly from the model purchased.
After unpacking your barbecue, ensure all parts are
supplied.

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PLANNING AHEAD
CONSIDERATIONS FOR LOCATING
YOURBARBECUE
Any enclosure in which the appliance is used shall comply
with one of the following:
• An enclosure with walls on all sides, but at least one
permanent opening at ground level and no overhead
cover (1).
• Within a partial enclosure that includes an overhead
cover and no more than two walls (2).
• Within a partial enclosure that includes an overhead
cover and more than two walls, the following shall
apply (3):
(a) at least 25% of the total wall area is completely
open; and
(b) at least 30% of the remaining wall area is open
and unrestricted.
• In the case of balconies, at least 20% of the total
of the side, back and front wall areas shall be and
remain open and unrestricted.
1
2
Both ends open
3
Open side at least
25% of total wall area 30% or more in total of the remaining
wall area is open and unrestricted
Open side at least
25% of total wall area 30% or more in total of the remaining
wall area is open and unrestricted
When determining a location for your built-in barbecue,
keep in mind wind exposure, traffic paths, and ability to
keep gas supply lines as short as possible. Also consider
mechanical installation such as electrical outlets and
lighting to be incorporated into the built-in barbecue
structure. Never locate the built-in gas barbecue in
a garage, breezeway, or shed, under an unprotected
overhang, or in any other enclosed area. Position the
barbecue and structure so there is enough room to safely
evacuate the area in case of a fire.
If an electrical source is utilized, this built-in gas
barbecue, when installed, must be electrically grounded
in accordance with local codes, or in absence of local
codes, with the following Australia/New Zealand standard
code AS/NZS 5601.1. A properly buried and shielded cable
must be installed and electrically grounded in accordance
with electrical codes.
mWARNING: Do not run electrical
extension cords to the house to supply
electricity to your barbecue structure.
mWARNING: Only use this barbecue
outdoors in a well-ventilated area. Do
not use in a garage, building, breezeway
or any other enclosed area.
DETERMINING THE
PROPER LOCATION FOR
YOUR BARBECUE

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RECOMMENDED GAS SUPPLY LOCATION
It is important to consider the proximity of the barbecue
(1) to the gas supply (2) of your built-in barbecue
structure. The gas supply needs to be located directly
below the right side of the barbecue, or to the right of the
barbecue within the structure.
If there are local codes that apply to “built-in” gas
barbecues, you will have to conform to them. Installation
must conform with local codes or, in the absence of local
codes, with the National Code as applicable.
When using a gas supply system in an enclosure,
ventilation must be provided. Gas vapour is highly
explosive and can cause serious bodily injury or damage
to property if allowed to accumulate in a confined space
and ignited.
GAS SUPPLY LOCATION
2
1
3
1Barbecue cutout 2Gas supply location 3Gas supply hose knockout
PLANNING AHEAD
RECOMMENDED CONSTRUCTION
MATERIALS
We recommend that the construction and installation of
this barbecue is in a masonry structure and carried out
by a professional tradesperson. Masonry such as stone or
brick, and noncombustible countertops such as marble
or granite, is preferred. Other noncombustible material
along with metal studs may also be used.
IMPORTANT: Wood or other combustible material are
not acceptable for the construction of the barbecue
structure.
NOTE: Contact your local municipality for building codes
regulating outdoor gas barbecue installations. In absence
of Local Codes, you must conform to the latest edition of
AS/NZS 5601.1.
VENTILATION
The internal compartments of the barbecue structure
must be properly ventilated. To prevent gas from building
up inside of the barbecue structure in the event of a
gas leak, cross ventilation of the barbecue structure is
required. Ventilation will also allow moisture to dry.
mDANGER
Failure to follow recommended minimum
ventilation instructions can cause gas to
collect in the structure in the event of a
gas leak. This may result in a fire or an
explosion which can cause serious bodily
injury or death, and damage to property.
• A minimum of 254 square cm (100 square inches) of
venting per side on at least two sides of the structure
is recommended.
• Ventilation openings can be located in a low visibility
area and should be protected by screening material
to prevent rodents and insects from entering the
structure.
• At least one vent should be mounted high and at least
one vent should be mounted low.
• The lower vents should be as close to ground level as
possible. Make sure that the vent area is not blocked
by interior supports of the structure.
• Access doors to the structure are not considered vents.
mWARNING: Ventilation openings must
be provided in the structure, with at
least one mounted high and at least
one mounted low, to provide cross
ventilation in the event of a gas leak.
mWARNING: Keep the ventilation openings
of the enclosure free and clear of debris.
VENT LOCATION
A minimum of 254 square cm (100 square inches) of venting per side on at least two sides
of the structure is recommended.
At least one vent mounted high and at least one vent mounted low.

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PLANNING AHEAD
Consider all of the following dimensions to help
determine space limitations and the best location for your
barbecue installation.
BARBECUE DIMENSIONS
The Q®3600™ built-in gas barbecue is designed for
easy installation in new and existing built-in masonry
structures. The barbecue drops into the cutout opening
and hangs from the barbecue cabinet mounting flange.
The barbecue cabinet mounting flange must rest on the
surface of the countertop in order to allow for proper
ventilation.
BARBECUE CUTOUT DIMENSIONS
The Q®3600™ built-in gas barbecue unit should be on site
before construction begins.
All dimensions specified in this manual are to finished
surfaces of your built-in structure.
It is important to note that if your countertop has an
overhang, a 25 mm (1") wide notch is required on both
sides of the leading edge of the countertop (4). This gives
clearance for the barbecue to fit properly against the face
of the built-in structure.
mWARNING: The structure, countertops,
and adjacent work areas for the built-in
barbecue installation must be constructed
from noncombustible materials only.
Q®3600™DIMENSIONS
a
2
1
38
6
7
4
5
9
10
1556 mm (217⁄8") 6437 mm (173⁄16")
2226 mm (87⁄8") 7622 mm (241⁄2")
3258 mm 103⁄16") 8225 mm (87⁄8")
4813 mm (32") 9253 mm (915⁄16")
5864 mm (34") 10 29 mm (11⁄8")
aMounting flange
CUTOUT DIMENSIONS AND TOLERANCES
4
4
1
32
CUTOUT DIMENSIONS TOLERANCES
1820 mm (321⁄4") +6 mm (1⁄4")
2230 mm (9") +3 mm (1⁄8")
3500 mm (1911⁄16") +6 mm (1⁄4")
425 mm (1") wide notch +3 mm (1⁄8")

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CLEARANCES FROM COMBUSTIBLE MATERIALS
2
2
2
1
1Q®3600™cookbox
2457 mm (18") from edge of cookbox to any combustible surface
REQUIRED CLEARANCES FROM
COMBUSTIBLE MATERIALS
Clearance dimensions indicate the minimum allowable
distance from the edge of the cookbox to any combustible
materials.
mWARNING: The structure, countertops,
and adjacent work areas for the
built-in barbecue installation must
be constructed from noncombustible
materials only.
NOTE: If you have questions on which materials are
considered noncombustible, contact your local building
materials supplier or fire department.
REQUIRED CLEARANCES FROM
NONCOMBUSTIBLE MATERIALS
If your installation is to be adjacent to noncombustible
materials, you must consider these dimensions for
minimum lid clearances.
mWARNING: The structure, countertops,
and adjacent work areas for the
built-in barbecue installation must
be constructed from noncombustible
materials only.
NOTE: If you have questions on which materials are
considered noncombustible, contact your local building
materials supplier or fire department.
PLANNING AHEAD
LID CLEARANCES - INSTALLATION ADJACENT TO A NONCOMBUSTIBLE WALL
a
1
2
4
3
DIMENSIONS DESCRIPTION
125 mm (1") Minimum behind for lid clearance
289 mm (31⁄2") Minimum from edge of cutout to wall
376 mm (3") Minimum above for lid clearance
4635 mm (253⁄4") Minimum countertop to lid clearance height
aWall made from noncombustible materials

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PLANNING THE LPG CYLINDER
COMPARTMENT
The LPG cylinder compartment shall house the included
hose and regulator assembly. The hose and regulator are
required parts of the Q®3600™ built-in gas barbecue.
A properly constructed cylinder compartment meets
the requirements for venting and separation of the
LPG cylinder from the barbecue. An LPG cylinder
compartment shall be ventilated by openings at both the
upper and lower levels of the cylinder. The surface inside
the cylinder compartment should be level so that the LPG
cylinder can sit upright. Do not place the LPG cylinder on
its side.
Cylinder compartments shall have permanent openings
ventilating to the outside of the appliance, and consisting
of either—
(a) perforations, uniformly distributed over the height of
the enclosure and with a total free area of not less
than 25% if the sidewall area: or
(b) separate openings at high and low level, such that—
(i) the total free area at high leveis not less than 20
000 mm2and is within 125 mm of the top of the
cylinder compartment; and
(ii) the total free area low level is not less than 20 000
mm2and—
(A) at least 25% of the required area is within 15
mm of the base of the cylinder compartment;
(B) the total required area is within 125 mm of the
base of the cylinder compartment area; and
(C) the opening cannot be obstructed by the
cylinder(s).
NOTE: Contact your local municipality for building codes
regulating outdoor gas barbecue installations. You must
conform to the latest edition of the local and national code as
applicable.
m DANGER
Failure to build an LPG cylinder enclosure
for a minimum 9 kg cylinder following
the requirements for ventilation, cylinder
retention, and separation of the LPG
cylinder from a heat source, could be
dangerous, and could result in a fire or an
explosion causing serious bodily injury or
death and damage to property.
Area should be kept clear of sharp, jagged, or extremely
abrasive surfaces to avoid possible damage to gas supply
lines. Exercise caution when pulling gas lines through
built-in structure.
The LPG cylinder, hose/regulator, and bulkhead must be
easily accessible. The height of the tank enclosure (1)
must be at least 686 mm (27") from its floor to its ceiling.
The width of the door opening (2) must be at least 385 mm
(15") from side to side. The height of the door opening (3)
must be at least 559 mm (22") from top to bottom.
mDANGER
Use of any other hose and regulator
assembly could be dangerous, and may
not provide adequate gas supply to the
Q®3600™ built-in gas barbecue, and could
result in a fire or an explosion causing
serious bodily injury or death and damage
to property.
LPG CYLINDER COMPARTMENT
OPENING CLEARANCES
3
2
1
1686 mm (27")
2385 mm (15")
3599 mm (22"))
PLANNING AHEAD

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CONSTRUCTION DETAILS
LOCATING THE STRUCTURE NEAR A COMBUSTIBLE WALL
9
45
9
7
2
5
1
2
3
8
d
c
6
6
8
7
10
1
b
a
DIMENSIONS DESCRIPTION
1813 mm (32") Minimum countertop height.
2597 mm (231⁄2") Minimum countertop depth. Allow 20 mm (3⁄4") for typical countertop overhang.
(Refer to 10)
3813 mm (32") minimum Barbecue cutout width. Tolerance should only be up to an additional 6 mm (1⁄4").
4230 mm (9") minimum Barbecue cutout height. Tolerance should only be up to an additional 6 mm (1⁄4").
5500 mm (1911⁄16") minimum Barbecue cutout depth. Tolerance should only be up to an additional 6 mm (1⁄4").
6380 mm (15") Minimum from side cutout edge to combustible construction.
7299 mm (113⁄4") Minimum from rear cutout edge to combustible construction.
889 mm X 89 mm
(31⁄2" X 31⁄2") Gas supply hose knockout (can be on side or bottom of barbecue cutout).
920 mm (3⁄4") Setback for gas supply hose knockout.
10 20 mm (3⁄4") 20 mm (3⁄4") typical countertop overhang.
a25 mm (1") wide notch on both sides of the leading edge of the countertop. Tolerance should only be up to an
additional 3 mm (1⁄8").
bSuggested gas supply compartment access.
cAlternate gas supply compartment access.
dThe countertop must be level from front to back and side to side for proper drainage.
DRAW UP YOUR PLANS
Now that you've decided on
the perfect location for your
barbecue, it's time to draw
up working plans for the
structure.
The following charts outline dimensions for constructing
near combustible or noncombustible materials. Follow
the chart that applies to your determined location.

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CONSTRUCTION DETAILS
LOCATING THE STRUCTURE NEAR A NONCOMBUSTIBLE WALL
9
1
9
7
d
b
c
7
6
6
8
1
2
2
5
8
10
45
3
a
DIMENSIONS DESCRIPTION
1813 mm (32") Minimum countertop height.
2597 mm (231⁄2") Minimum countertop depth. Allow 20 mm (3⁄4") for typical countertop overhang.
(Refer to 10)
3813 mm (32") minimum Barbecue cutout width. Tolerance should only be up to an additional 6 mm (1⁄4").
4230 mm (9") minimum Barbecue cutout height. Tolerance should only be up to an additional 6 mm (1⁄4").
5500 mm (1911⁄16") minimum Barbecue cutout depth. Tolerance should only be up to an additional 6 mm (1⁄4").
627 mm (5") Minimum from side cutout edge to noncombustible construction.
789 mm (31⁄2") Minimum from rear cutout edge to noncombustible construction.
889 mm X 89 mm
(31⁄2" X 31⁄2") Gas supply hose knockout (can be on side or bottom of barbecue cutout).
920 mm (3⁄4") Setback for gas supply hose knockout.
10 20 mm (3⁄4") 20 mm (3⁄4") typical countertop overhang.
a25 mm (1") wide notch on both sides of the leading edge of the countertop. Tolerance should only be up to an
additional 3 mm (1⁄8").
bSuggested gas supply compartment access.
cAlternate gas supply compartment access.
dThe countertop must be level from front to back and side to side for proper drainage.

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PREPARING YOUR BARBECUE FOR A LEAK
CHECK
Place the Q®3600™ built-in gas barbecue assembly on
a table or other stable raised surface. Place the LPG
cylinder on the ground next to the table. This will enable
you to safely connect the barbecue to the LPG cylinder
outside of your built-in structure and perform a leak
check.
Partial Disassembly of the Barbecue
To perform a complete leak check, it is necessary to
remove the cookbox to gain access to the gas train.
A) Install control knobs (1).
B) Check that BOTH burner control knobs are in the off
() position (2). Burner controls are shipped in the
off ( ) position, but you should be sure that they are
turned off. Verify by pushing burner control knobs
in and turning them clockwise. If they do not turn,
they are off. If they do turn, continue turning them
clockwise until they stop.
C) Remove the control knobs and set aside.
Remove Burner Tubes
You will need: A 3/8" nut driver.
A) Remove the screw that secures the outside burner
tube to the cookbox (3).
B) Rotate the outside burner tube 90° (4) to unlock
it from the valve orifice. Looking through the
view port (5) slide the burner tube away from the valve
orifice (6) and remove from cookbox (7).
C) Remove the screw that secures the inside burner tube
to the cookbox (8).
D) Rotate the inside burner tube 90° (9) to unlock it
from the valve orifice. Looking through the view port
again (5), slide the burner tube away from the valve
orifice (6) and remove from cookbox.
mCAUTION: Care must be taken when
removing or reinstalling burner tubes.
Do not force or bend the gas lines within
the manifold assembly.
PREPARING TO INSTALL
4
6
5
2
7
9
3
8
1
PERFORMING A LEAK
CHECK BEFORE
INSTALLATION
All factory made connections
have been thoroughly checked
for gas leaks. The burners
have been flame tested. As a
safety precaution, however,
you should recheck all fittings
for leaks before using your
Weber®gas barbecue. Gas
fittings can become loose or
damaged during shipping.

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Remove the Cookbox
A) Remove the left and right cookbox retainer thumb
screws (1).
B) Slide cookbox retainers towards you (2).
C) Lift the cookbox out of the stainless steel cabinet (3)
and disconnect the igniter wires (4) from the ignition
module. Carefully set the cookbox aside.
PREPARING TO INSTALL
CONNECTING THE HOSE & REGULATOR TO
THE LPG CYLINDER
You will now have to make a temporary gas connection to
an LPG cylinder to perform a leak check.
m WARNING: Make sure that the LPG
cylinder valve is closed. Close by turning
the valve clockwise (5).
A) Place the LPG Cylinder upright on a level surface (6).
Do not place the LPG cylinder on its side.
B) Connect the hose and regulator to the LPG cylinder by
screwing the POL coupling into the LPG cylinder valve,
turning anticlockwise, or to the left (7). Hand-tighten
only. The regulator vent hole should be pointing down.
mWARNING: The regulator has left hand
screw threads. It tightens by turning
anticlockwise.
mWARNING: Do not use a wrench to
tighten the connection. Using a wrench
could damage the regulator coupling and
could cause a leak.
mWARNING: No sealant is required on the
POL fitting. Do not use pipe dope, tape,
or any other sealant on the POL fitting or
LPG cylinder.
Your barbecue is now ready for a leak check. Proceed to
“CHECKING FOR GAS LEAKS.”
6
5
7
POL CONNECTION
34
2
1
5
1Valve handwheel – close clockwise
2Hose
3Regulator
4POL connection – tighten anticlockwise
5Regulator vent hole - point hole downward
The minimum LPG cylinder capacity for this barbecue is 9kg.
4
3
1
2

14 WWW.WEBER.COM®
mDANGER
Do not use an open flame to check for gas
leaks. Be sure that there are no sparks or
open flames in the area while you check for
leaks. Sparks or open flames will result
in a fire or explosion, which can cause
serious bodily injury or death and damage
to property.
CHECKING FOR GAS LEAKS
You will need: A spray bottle, brush, or rag, and a soap
and water solution. You can make your own soap and
water solution by mixing 20% liquid soap with 80% water;
or, you can purchase leak check solution in the plumbing
section of any hardware store.
A) Turn gas supply on at the source.
B) To check for leaks, wet fittings with the soap and
water solution, using a spray bottle, brush, or rag.
Ifbubbles form, or if a bubble grows, there is a leak.
Apply the soap and water solution to the following
connections:
a) Manifold hose-to-manifold connection (1).
b) Manifold hose-to-main bulkhead connection (2).
c) Hose-to-main bulkhead connection (3).
d) Regulator hose-to-regulator connection (4).
e) Regulator to LPG cylinder connection (5).
mWARNING: If there is a leak at
connections (1, 2, or 3), turn off the
gas, tighten the fitting with a spanner,
and recheck for leaks with soap and
water solution. If a leak persists after
tightening the fitting, turn off the gas.
DO NOT OPERATE THE BARBECUE.
Contact the Customer Service
Representative in your area using the
contact information on our web site. Log
onto www.weber.com.
mWARNING: If there is a leak at connection
(4 or 5), turn off the gas. DO NOT
OPERATE THE BARBECUE. Contact the
Customer Service Representative in your
area using the contact information on
our web site. Log onto www.weber.com.
C) When leak check is complete, turn gas supply off at
the source and rinse connections with water.
NOTE: Since some leak test solutions, including soap and
water, may be slightly corrosive, all connections should be
rinsed with water after checking for leaks.
PREPARING TO INSTALL
3
4 5
1
2

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21
PREPARING TO INSTALL
REASSEMBLY FOR PERMANENT
INSTALLATION
Disconnect Gas Supply
mCAUTION: You MUST disconnect the gas
supply at the POL coupling.
A) Close the LPG cylinder valve by turning it clockwise
(1).
B) Unscrew the regulator by turning the POL coupling
clockwise by hand (2).
Reinstall Cookbox.
A) Reattach both igniter wires to the igniter module.
Black wire to black terminal (3), white wire to white
terminal (4). Be sure that the white wire is firmly
attached to the igniter electrode, and that the
electrode is in its proper position in the cookbox.
B) Carefully place the cookbox back into the built-in
cabinet making sure not to pinch or crush the igniter
wires (5).
C) Slide cookbox retainers back in (6) and replace thumb
screws (7).
5
4
3
7
6

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PREPARING TO INSTALL
Reinstall Burner Tubes
You will need: A 3/8" nut driver.
A) While holding the inside burner tube with the
mounting bracket rotated up 90° (8), carefully slide
the burner tube back into the hole on the right side
of cookbox (9). Looking through the view port on the
front panel of the cabinet (10), align the locking tab of
the burner tube opening with valve orifice (11). Rotate
the burner tube 90° to the flat position to lock it to the
valve orifice (12).
B) Check that igniter electrode is properly seated under
burner tube and reinstall screw that secures the
inside burner tube to the cookbox (13).
C) Holding the outside burner tube with the mounting
bracket rotated up 90°, carefully slide the burner tube
back into the hole on the right side of cookbox (14).
Looking through the view port on the front panel of
the cabinet (10), align the locking tab of the burner
tube opening with valve orifice (11). Rotate the burner
tube 90° to the flat position to lock it to the valve
orifice (12).
D) Reinstall screw that secures the outside burner tube
to the cookbox (15).
mCAUTION: The burner tube openings (16)
must be positioned properly over the
valve orifices (17).
mWARNING: You should check for
gas leaks every time you disconnect
and reconnect a gas fitting. Refer to
“CHECKING FOR GAS LEAKS.”

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INSTALLATION
Test Fitting the Barbecue into the Structure
A) Carefully feed hose and regulator through opening in
your barbecue structure (1), and set the barbecue unit
into place.
B) Make sure that the barbecue unit is centered in
the opening, and that the surface of the countertop
provides sufficient support for the mounting flange.
C) Once you are comfortable with the fit and placement
of the barbecue in the opening, make a light pencil
mark (2) on the countertop around the barbecue unit.
D) Remove the unit from the structure.
E) Check that the prepared surfaces of the structure are
flat and free of any loose material.
TEST FITTING AND
INSTALLING THE
BARBECUE UNIT INTO
THE STRUCTURE
Once the leak check is
complete, it's important to
test fit the barbecue unit into
the structure. Ensure proper
clearances and support before
permanently mounting your
barbecue.
Installing the Barbecue into the Structure
You will need: Contruction adhesive designed for use
on metal and masonry surfaces in outdoor weather
applications. Use 100% polyurethane construction
adhesive.
F) Apply a generous amount of construction adhesive to
the area inside of the pencil line (3).
G) Again, carefully feed the hose and regulator through
the opening in the structure (4), and carefully set the
unit into place.
H) Firmly press the barbecue unit to confirm full contact
onto the adhesive (5), verifying alignment to pencil
line.
I) Using a plastic putty knife, remove any excess
adhesive material from around the edge of the
barbecue before it has set (6).
J) Allow adhesive to set completely before continuing
with installation. Follow the manufacturer's
recommended drying times.
K) After adhesive has set, remove the protective film
from the stainless steel barbecue cabinet (7).
L) Seal the gap between the cabinet and the countertop
from moisture. Apply clear high-temp silicone around
the edge of the cabinet where it meets the countertop
surface (8).
IMPORTANT: Use care not to twist or kink gas line when
test fitting the barbecue.
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