WEG WEMOB-STATION-CCS-30kW Series User manual

Motors | Automation | Energy | Transmission & Distribution | Coatings
WEMOB-STATION | 1
Installation and Operation Manual
WEMOB-STATION-CCS-30kW

2 | WEMOB-STATION
Installation and Operation Manual
Series: WEMOB-STATION-CCS-30kW
Language: English
Document: 10010893176 / 01
Model: STATION CCS-2 30 kW
Publication Date: 06/2023

Table of Contents
WEMOB-STATION | 3
Table of Contents
1 SAFETY INSTRUCTIONS ......................................................................................................................... 5
1.1 SAFETY WARNINGS IN THE MANUAL ............................................................................................. 5
1.2 PRELIMINARY RECOMMENDATIONS ............................................................................................. 5
1.3 CARE WITH THE CHARGING CABLE ............................................................................................... 6
2 GENERAL INFORMATION .................................................................................................................... 7
2.1 ABOUT THE MANUAL ........................................................................................................................ 7
2.2 TERMS AND DEFINITIONS USED IN THE MANUAL: ...................................................................... 7
2.3 ABOUT THE CHARGING STATION ................................................................................................... 8
2.4 OVERVIEW ......................................................................................................................................... 8
2.5 IDENTIFICATION LABEL .................................................................................................................... 9
2.6 CONSTRUCTION ............................................................................................................................... 9
2.7 CONNECTORS ................................................................................................................................. 10
2.8 LED INDICATOR AND AUDIBLE ALARMS ...................................................................................... 11
2.9 RECEIVING AND STORAGE ........................................................................................................... 12
3 INSTALLING AND CONNECTING........................................................................................................... 13
3.1 RECOMMENDED HANDLING PROCEDURE .................................................................................. 13
3.1.1 Handling ...................................................................................................................................... 13
3.1.2 Opening the Package.................................................................................................................. 13
3.2 MECHANICAL INSTALLATION ........................................................................................................ 14
3.2.1 Environmental Conditions ........................................................................................................... 14
3.2.2 Cleaning and Maintenance ......................................................................................................... 15
3.2.3 Corrective Maintenance .............................................................................................................. 18
3.2.4 Positioning ................................................................................................................................... 18
3.2.5 Mounting ..................................................................................................................................... 19
3.3 ELECTRICAL INSTALLATION.......................................................................................................... 22
3.3.1 Grounding Requirements ............................................................................................................ 22
3.3.2 Connecting the Power Supply ..................................................................................................... 22
3.3.3 Protection Device ........................................................................................................................ 23
3.3.4 Preparing for Energization .......................................................................................................... 23
4 ONE-LINE DIAGRAM ............................................................................................................................... 24
5 EMERGENCY PUSHBUTTON ................................................................................................................ 25
6 CONNECTIVITY ....................................................................................................................................... 26
6.1 COMMISSIONING ............................................................................................................................ 26
6.2 WI-FI NETWORK .............................................................................................................................. 32
6.3 ETHERNET ....................................................................................................................................... 32
6.4 CELLULAR ........................................................................................................................................ 33
6.5 RFID .................................................................................................................................................. 35
6.5.1 Registration of the "Master" RFID Card ...................................................................................... 35

Table of Contents
4 | WEMOB-STATION
6.6 FACTORY RESET ............................................................................................................................ 37
6.7 FIRMWARE UPDATE ....................................................................................................................... 38
6.8 CONNECTIVITY INDICATION ......................................................................................................... 39
7 OPERATION ............................................................................................................................................ 40
7.1 "ALWAYS AUTHORIZED" OPERATING MODE .............................................................................. 40
7.2 "AUTHORIZED BY LOCAL LIST OR OCPP SERVER" OPERATING MODE ................................. 44
7.3 CHARGING DETAILS ...................................................................................................................... 49
7.3.1 Charging in Progress .................................................................................................................. 49
7.3.2 Fully Charged ............................................................................................................................. 50
7.3.3 Error When Charging.................................................................................................................. 51
7.4 CONNECTOR STATUS ................................................................................................................... 51
7.5 ERRORS........................................................................................................................................... 52
8 TECHNICAL DATA .................................................................................................................................. 54
8.1 WEMOB-STATION DIMENSIONS ................................................................................................... 55
9 ANATEL ................................................................................................................................................... 56
10 LGPL GENERAL INFORMATION ......................................................................................................... 57

Safety instructions
WEMOB-STATION | 5
1 SAFETY INSTRUCTIONS
This manual contains the necessary information for the correct installation and operation of the WEMOB-
STATION electric vehicle charging station.
It was prepared to be used by people with proper technical training or qualifications to operate this kind of
equipment.
1.1 SAFETY WARNINGS IN THE MANUAL
The following safety warnings are used in this manual:
1.2 PRELIMINARY RECOMMENDATIONS
NOTE!
For the purposes of this manual, qualified personnel are those trained and able to:
1. Install, ground, power up and operate EV charging station in accordance with this
manual and the legal safety procedures in force;
2. Wear/use protective equipment according to the standards in force;
3. Provide first aid.
DANGER!
 Only people with proper qualification and familiarized with charging
stations are allowed to perform the installation, start-up and
maintenance of this equipment;
 Such personnel must follow the all the safety instructions contained in this
installation and operation manual and/or defined by local regulations;
 Failure to comply with the safety instructions may result in death, serious injury
and/or equipment damage;
 A damaged charging station must be removed from service and
repaired. The repair must be carried out by the manufacturer or its
representative only. No alteration or modification to the charging station
is permitted;
 Always disconnect the general power supply before touching any electrical part
in connection with the electric vehicle charging station;
 Do not allow children or people with reduced physical, mental or sensory
capabilities to operate the charging station.
NOTE!
The information provided in this note is important for the correct understanding
and proper operation of the equipment.
ATTENTION!
Failure to observe the procedures recommended in this warning may lead to material
damages.
DANGER!
Not following the procedures recommended in this warning may lead to death, serious
injuries and considerable material damages.

Safety Instructions
6 | WEMOB-STATION
1.3 CARE WITH THE CHARGING CABLE
Follow the instructions below to avoid damage to the charging cable:
 Unwind the entire charging cable before starting to use it;
 Do not drop the end of the cable (plug);
 Never connect the charging cable to an extension cord or adapter;
 Never disconnect the charging cable, either from the station or from the electric vehicle, just by
pulling it. It must be disconnected by pulling it by the plug;
 Make sure the charging cable is in an area free of obstacles, it is not bent, pinched or jammed;
 Make sure the charging cable will not touch heat sources, pointed or sharp objects;
 A deteriorated charging cable can cause a short circuit, fire, or electric shock;
 Do not use this product if the charging cable is worn, the insulation is damaged or dirty or shows
any other signs of damage;
 Make sure the charging cable will not cross pedestrian and/or vehicle traffic routes, where it may be
stepped on or subjected to mechanical stresses, which may cause pedestrian to trips, and damage to
cables and to the charging station;
 Do not pull the charging cable with excessive force;
 Never touch the charging cable/plug with wet hands;
 Protect the charging cable from the weather. Do not immerse the cable in water or other liquids;
 Protect the electric vehicle connecting plug against the ingress of liquids or foreign bodies. Do not
make any changes or adaptations to the plug;
 After use, insert the charging plug into its socket located on the side of the station.
ATTENTION!
 The electronic boards have electrostatic discharge sensitive components. Do not
touch the components or connectors directly;
 If the charging station will not be used for a long period, it is recommended to keep it
switched on to prevent condensation inside.
NOTE!
 Read this manual thoroughly before installing or operating this equipment.
 WEMOB® is a trademark of WEG S/A.
NOTE!
Throughout the manual, the term "charging cable" is used to designate the set consisting of
electrical cables and the plug to connect to the electric vehicle.

General Information
WEMOB-STATION | 7
2 GENERAL INFORMATION
2.1 ABOUT THE MANUAL
This manual contains directions for installing and commissioning the WEMOB-STATION EV charging station
and describes its main features.
Copying the content of this manual, in whole or in part, is prohibited without WEG’s written consent.
2.2 TERMS AND DEFINITIONS USED IN THE MANUAL:
A: Ampere, electric current level unit of measurement.
APN: Access Point Name.
ºC: Temperature unit in degrees Celsius.
AC: Alternating Current.
DC: Direct Current.
CCS: Combined Charging System.
CHAdeMO:
Abbreviation for Charge de Move, trade name for a fast charging method for electric vehicles.
PPE: Personal Protective Equipment.
FCK: Feature Compression Know.
FOTA: Firmware Over The Air.
IMD: Insulation Monitoring Device.
kg: Kilogram, mass unit of measurement.
kVA: KiloVolt-Ampere = 1000 (103) VA.
LGPL: Lesser General Public License.
m: Meter, length unit of measurement.
mm: Millimeter = 0.001 m.
cm: Centimeter = 0.01 m.
in: Inch, length unit of measurement.
MPa: Pressure unit of measurement in mega Pascal.
Nm: Newton meter, torque unit of measurement.
OCPP: Open Charge Point Protocol – standard and open protocol for communication between charging
stations and a central system.
PE: Protective earth.
RCCB: Residual Current Circuit Breaker.
RFID: Radio Frequency Identification.
V: Volt, voltage unit of measurement.
VA: Volt Ampere, apparent power unit of measurement.
EV: Electric Vehicle.

General Information
8 | WEMOB-STATION
2.3 ABOUT THE CHARGING STATION
The WEMOB-STATION electric vehicle charging station is a high-performance product that provides fast charging
of electric vehicles at alternating current (AC) or direct current (DC), individually or simultaneously, controlling,
monitoring and protecting the equipment and users.
It has one (1) standard CCS (Combined Charging System) type 2 direct current (DC) combo connector.
With a modern design, the WEMOB-STATION charging station can be installed indoors and outdoors; it is
the complete solution for the fast charging of electric vehicles at service stations and highways.
It features a 10.1" color display that provides a user-friendly interface with instructions and detailed
information to start and stop a charge, including information about the charge in progress, charging time,
battery charge level etc., allowing you to operate the charging station in an easy and intuitive way.
The WEMOB-STATION charging station has connectivity via wireless data network (Wi-Fi), wired Ethernet
(RJ45) and smartphone (LTE Cat M1 or LTE Cat NB1), RFID (Radio Frequency Identification), LED
indicators and audible signal to indicate the station status and/or monitor the charging process.
2.4 OVERVIEW
Figure 1: WEMOB-STATION 30 kW CCS-2 Charging Station Overview
Table 1: WEMOB-STATION 30 kW CCS-2 Charging Station Overview
1 - Side air inlet
9 - Wi-Fi/Cellular antenna
2 - Mounting 10 - Socket to keep the CCS-2 charging plug
3 - RFID Reader/LED
11 - CC CCS-2 charging plug
4 - 10.1" display 12 - Emergency pushbutton
5 - Selection buttons
13 - Side air outlet
6 - Power supply cable entry
14 - Bracket to support the CCS-2 charging cable
7 - CCS-2 charging cable exit -
8 - Charging status LEDs
-
1
13
2
2
3
4
5
6
7
8
9
10
11
12
14

General Information
WEMOB-STATION | 9
2.5 IDENTIFICATION LABEL
The identification label of the WEMOB-STATION is positioned outside the back wall. This label
contains important information about the station.
Figure 2: WEMOB-STATION G2 CCS-2 identification label
Table 2: WEMOB-STATION G2 CCS-2 identification label
2.6 CONSTRUCTION
The WEMOB-STATION charging stations are made with steel sheets painted and processed (cut, drilled,
bent, chemically treated, painted and finished) by WEG or accredited manufacturers, ensuring quality in
every step of the manufacturing process. The unpainted parts of the station are galvanized or otherwise
treated to ensure corrosion resistance.
It can be installed indoors or outdoors, having IP54 and IK08 protection rating.
The charging station is cooled by forced convection. The air enters through the grilles on the sides of the
station, circulates inside the station and passes through the heatsinks located in each of the power modules
(AC/DC converters). The hot air exits through the upper side of the station, where the exhaust fans are.
The grille filters can be cleaned or replaced from the outside.
1 - Product model 6 - CCS-2 plug maximum output power, voltage and current
2 - Stock item 7 - Protection rating
3 - Rated supply voltage and frequency 8 - Ambient temperature range
4 - Number of phases 9 - Ambient temperature range with derating
5 - Maximum input current -
ATTENTION!
The air outlets can reach temperatures close to 80°C.

General Information
10 | WEMOB-STATION
2.7 CONNECTORS
The WEMOB-STATION has a 4.3 m charging cable with CCS-2 Combo plug, suitable for the maximum
output current of the charging station (80 A), which can fit a variety of electric vehicles (EV):
To release the connector from the socket located on the side of the station, perform the sequence of
movements shown below.
Figure 4: Procedure for removing the connector (plug) from the socket
Figure 3: WEMOB-STATION CCS-2 connector model
NOTE!
When the electric vehicle is completely charged, insert the connector into the socket located
on the side of the station. Do not leave the charging cable on the floor.

General Information
WEMOB-STATION | 11
2.8 LED INDICATOR AND AUDIBLE ALARMS
Over the socket for keeping the charging plug is a set of LED indicators that provide visual information
about the operating status of the charging station. It consists of four (04) LEDs, which can light up or flash
together or individually, in various colors. In addition, beeps can be emitted to inform the status.
Figure 5: LED indicators
Table 3: Status indication
LED Color Status Description
All LEDs flashing STARTING Charging station in self-test
All LEDs off OFF Charging station without power supply
Solid green AVAILABLE Station ready for use
Flashing green AUTHORIZED
User authorized for charging (only if the
station requires authentication)
Solid yellow
STANDBY
Electric vehicle connected and in
recognition process
Flashing yellow Charging ended (complete or not)
Solid blue CHARGING Charging in progress
Solid red
FAULT
Station in fault state
Flashing red Station in error state
NOTE!
In case of error, in addition to the indication LED, the charging station will emit a long beep.
1 – Red.
2 – Green.
3 – Yellow.
4 – Blue.

General Information
12 | WEMOB-STATION
2.9 RECEIVING AND STORAGE
The WEMOB-STATION is supplied in an OSB wood box.
Upon receipt, check that:
 The identification label matches the purchased model;
 Damages occurred during transportation. If any problem is found, contact the carrier
immediately;
 If the WEMOB-STATION is not installed soon, keep it in the package closed and store it in a clean and
dry location with temperature between -25 ºC and +45 ºC.
After receipt:
 Do not store it in direct sunlight, rain, extreme cold, excessive humidity or sea air;
 Store it in a clean and protected place with the air relative humidity not above 80%;
 During the storage period, the conditions mentioned above must be met; however, when the
components are stored for more than one year, measures must be taken to dehumidify the storage
place;
 When using equipment after a long period of storage, check that the equipment is free from
scratches, dirt, rust and so on.
NOTE!
The performance and reliability of the WEMOB-STATION charging station may be impaired if it is
stored in an environment outside the aforementioned conditions.

Installing and Connecting
WEMOB-STATION | 13
3 INSTALLING AND CONNECTING
This chapter describes the mechanical and electrical installation procedures for the WEMOB-STATION.
The directions and suggestions must be observed in order to ensure the safety of people and equipment
and its proper operation.
3.1 RECOMMENDED HANDLING PROCEDURE
It is recommended to completely remove the packaging only after positioning the WEMOB-STATION
charging station in the final place of operation. Before lifting or moving the charging station, read the
instructions below to learn about the available points for mechanical connection of lifting equipment,
transportation and weak points.
3.1.1 Handling
If using a crane or hoist, make sure that the movements are slow and smooth so that the WEMOB-STATION
will not suffer excessive swing or vibrations.
When using hydraulic carts, forklifts, rollers or other handling equipment, distribute the mechanical support
points of such equipment from one end of the WEMOB-STATION to the other, avoiding applying pressure
on fragile areas. If the packaging has already been removed, make sure that all WEMOB-STATION walls
are closed
Figure 6: Procedure for handling with forklift or hoist
3.1.2 Opening the Package
Use suitable tools to unpack the WEMOB-STATION, always taking care not to damage the equipment.
While opening the package, check if there are damages to the product. Do not install the WEMOB-
STATION charging station in case you suspect any damage.
Remove any particles from the package (plastic, wood, styrofoam, metal, nails, screws, nuts etc.) that may
have remained in the charging station.
ATTENTION!
The use of chain under the box for lifting and handling is prohibited.
Merely illustrative image
- Forklift.
- Hoist with lifting beam.

Installing and Connecting
14 | WEMOB-STATION
3.2 MECHANICAL INSTALLATION
The WEMOB-STATION is designed for indoor or outdoor operation. Therefore, it is necessary to ensure
some specifications to protect the device in its installation site.
3.2.1 Environmental Conditions
The following criteria must be observed when selecting the appropriate installation place:
 The mounting surface must be stable and resistant enough to withstand the charging station mass;
 Do not install the charging station on inclined surfaces, under suspended objects or furniture that
could fall and damage it;
 Do not install the charging station near pedestrian and/or vehicle traffic routes, where the charging
cable crosses such routes;
 Provide a minimum space of 0.4 meters around the entire station to allow the circulation of users;
 When installing the WEMOB-STATION in a place with direct sunlight, the output power may reduce
due to the heating caused by the sunlight.
To ensure proper operating conditions and a longer service life of the station, the following requirements
must be observed:
 Avoid direct exposure to sunlight, rain, snow, extreme cold, excessive humidity or sea air, electrical
storms or other adverse weather conditions;
 Do operate the station close to appliances that emit heat;
 Do not install the station close to walls or other equipment without respecting the minimum
clearance distances;
 Do not spill water or other liquids over the equipment;
 Avoid exposure to flammable, explosive or corrosive gases or vapors;
 Do not expose it to excessive vibration;
 Do not expose it to dust, metallic particles or oil mist;
 Never expose it to strong water jets, such as pressure washers, garden hoses etc.
ATTENTION!
 Use personal protective equipment (PPE).
If any component has problems (damage), it is recommended:
 Stop opening the package immediately;
 Contact the carrier and formally record the problem encountered;
 Photograph the damaged parts and/or components.
NOTE!
Be careful not to damage the circuit boards or components during installation.

Installing and Connecting
WEMOB-STATION | 15
Environmental conditions for operation:
 Temperature: -25 °C to 40 °C - rated conditions. From 41 ºC to 50 ºC - with derating;
 Air relative humidity: 5% to 95% non-condensing;
 Install the station in environments with air circulation;
 Maximum altitude: 2000 m above sea level - rated conditions. For applications at higher altitudes,
contact WEG;
 Condensation must not cause conductivity in the pollution.
3.2.2 Cleaning and Maintenance
To ensure proper operating conditions and a longer service life of the station, the following requirements
must be observed:
 Periodically clean the outside the station, cables and charging plugs. It is recommended at least
once a month;
 Clean it with the station turned off;
 Never perform the cleaning while the electric vehicle is being charged;
 To perform the cleaning, use a soft, dry cloth only;
 Do not use abrasive cloths, sponges and detergents;
 Do not spill water or other liquids over the equipment;
 Do not use alcohol, solvents or chemical products;
 If the charging station is very dirty, use a cloth slightly dampened with water to remove dust and
accumulated dirt;
 Always keep the air inlets clean and free of any material that may prevent air circulation;
 Clean the air filters every 6 months;
 Replace the air inlet and outlet filters every 12 months;
 Optionally, apply automotive wax only to metal parts for extra protection.
The following points need to be checked regularly:
 Condition of the protection and switching devices, especially regarding the wear caused by arc and
loosening of the contacts;
DANGER!
Before starting cleaning and/or servicing the charging station, make sure that the upstream
circuit breaker is turned off.

Installing and Connecting
16 | WEMOB-STATION
 Charging cable and connector: check the connector and cable for cracks, check if the cable jacket
is in perfect condition and that no internal wires of the cable are visible;
 Condition of the conductors and theirs connections, especially the protective ones;
 Display: check for signs of damage or cracks, fissures in the protective acrylic or stains on the
display;
 Metal cabinet: check the cabinet for dents that compromise the protection rating, oxidation points
(rust), paint flaws etc;
 Emergency button: check for signs of cracks, fissures, and if the locking/release mechanism is
working;
 Fan status;
 Resistance of the ground electrodes that feed the charging station.
If any of the following cases occur, the station must be immediately de-energized and taken out of service:
 If the station was hit by electrical discharge (lightning);
 If the station was damaged by accident or other direct impact;
 If the station was damaged by fire;
 If the place where the station is located was flooded;
 If there is a failure in the seal that compromises the protection rating.
DANGER!
A damaged charging station must be removed from service and repaired. The repair must be
carried out by the manufacturer or its representative only. No alteration or modification to the
charging station is permitted.
NOTE!
In heavily polluted environments, it may be necessary to perform the cleaning and change the
air filters more often.
If the performance of the charging station drops, the air filters must be replaced.

Installing and Connecting
WEMOB-STATION | 17
Figure 7: Replacement of air filters
MOUNTED
SHUTTER.
LOOSEN UP THE 4 M6 CROSS-
CLEFT SCREWS (PHILIPS).
OBS: THE SCREWS ARE
UNMISSABLE, THEY ARE
ATTACHED TO THE SET OF
THE SHUTTER.
LOOSEN UP THE 4 M4 CROSS-
CLEFT SCREWS, CLEAN OR
REPLACE THE FILTERS.
FIX THE FILTERS USING THE 4 M4
SCREWS.
MOUNTED SHUTTER.
MOUNTED SHUTTER.
LOOSEN UP THE 7
M4
SLIT
SCREWS.
UNSCREW THE 4 M4 NUTS, CLEAN
OR REPLACE THE FILTERS.
FIX THE FILTERS USING THE FRAME
AND THE 4 M4 NUTS.
SCREW THE 4 M6 CROSS-CLEFT
SCREWS (PHILIPS).
SCREW THE 7 M4 SLIT SCREWS.
MOUNTED SHUTTER.

Installing and Connecting
18 | WEMOB-STATION
3.2.3 Corrective Maintenance
Every fault or abnormality observed in the electrical equipment in operation must be communicated to
qualified personnel for the proper repair.
That must be done especially when the protection devices actuate without any known reason.
When the protection circuit breaker trips, identify and solve the cause before turning the equipment back
on.
If the WEMOB-STATION is defective, contact WEG Technical Support on the phone [phone] or e-
mail [e-mail].
3.2.4 Positioning
A minimum space of 0.4 meters must be provided around the entire station (above, below and on the sides)
to allow good air circulation and better heat dissipation, in addition to the circulation of users.
In order to prevent overheating, the ventilation openings must not be blocked.
Figure 8: Minimum recommended clearance in inches and mm - [ “ ] mm
ATTENTION!
The position of the WEMOB-STATION must allow the necessary ventilation flow for its
operation.

Installing and Connecting
WEMOB-STATION | 19
3.2.5 Mounting
The WEMOB-STATION is fixed in six (6) points, three (3) on the upper face and three (3) on the lower face.
The WEMOB-STATION can be fixed directly on the wall, with the kit supplied separately, or on a pole, an
optional item that can be purchased together with the WEMOB-STATION.
 Wall mounting: to fix the WEMOB-STATION on the wall, it is necessary to use the kit supplied
separately, which has bushings, washers, lock washers and screws. It is essential that the six (6)
fixation points be used to guarantee a secure fixation for the charging station and the operator;
Figure 9: Distance between fixing holes in inches and mm - [ “ ] mm
 Pole mounting: to fix the WEMOB-STATION on a pole, it is necessary to purchase the pole kit
informing WEG material 16084832. The kit, in addition to the pole, contains screws and anchor
bolts to fix the pole and the charging station.
The charging station must be mounted through its six (6) fixing points to guarantee a safe mounting
for the charging station and the operator.
Figure 10: WEMOB-STATION with pole
2
1
1- Totem
2- Recharging station

Installing and Connecting
20 | WEMOB-STATION
The pole must be fixed using the four (4) anchor bolts provided with the pole kit, as shown in the following
figures:
Figure 11: Pole anchor bolt detail in inches and mm - [ “ ] mm
Figure 12: Pole base detail in inches and mm - [ “ ] mm
ANCHOR BOLT
3/8”x3.3/4”