WEG EXP-IO- SENS-1000-ADV User manual

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EXP-IO-SENS-1000-ADV_EN
Cod. 1S5L37
Rev. 0.7 – 26-1-2023
Instruction Manual
EXP-IO-SENS-1000-ADV
I/O Expansion card
•2 PT1000 / NI1000 / Analog Inputs
•1 Klixon / PTC / KTY84 Input
•1 Klixon / PTC / KTY84 Output
•2 Analog Outputs
Drive Requirements
The EXP-IO-SENS-1000-ADV card is designed for the following drives:
Drive Type: ADV200 WA (all versions); Recommended Firmware Release: 1.0 or later.
Drive Type: ADV200 (all versions); Firmware Release: 7.0 or later.
 Description
The EXP-IO-SENS-1000-ADV is an optional expansion card for the ADV200 and ADV200 WA product family. This card
enables measurement of ambient temperature values via PT1000 or NI1000 external probe, and of motor temperatures via
Klixon, PTC or KTY84 external probe. The following I/O terminals are available on the card:
2 x Inputs for temperature measurement via PT1000 or NI1000 probe within the range of -20°C ÷ 150°C / -4°F ÷
302°F or alternately working as 2 x analog inputs for analog measurement (selection via software configuration)
1 x Input for temperature measurement via Klixon, PTC or KTY84 probe;
1 x Output for Klixon, PTC or KTY84 probe power supply;
2 x Analog Outputs.
About the Analog Outputs:
The analog outputs are manually configurable by means of a dedicated dip switch to select current or voltage
mode (see picture in the next paragraph);
The analog outputs can work in current mode within the range of 0 ÷ 20mA or in voltage mode within the range of
0 ÷ 10V.
The drive can host one single card.
Connections
Card pinout details are shown below:
91 92 93 94 95 96 97 98 S2+ TMP nu 51 52 53 54 61+ 61- 62+ 62-
NOTE

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EXP-IO-SENS-1000-ADV_EN
Terminal Name Function Max.
91 I-source Thermistor 1 Output current Thermistor 1 DO NOT CONNECT CURRENT OR VOLTAGE
SOURCE
(max 11V@1.3mA)
92 V+ Thermistor 1 Positive Input Voltage Thermistor 1
DO NOT CONNECT CURRENT OR VOLTAGE SOURCE
(max 12V)
93 V- Thermistor 1 Negative Input Voltage Thermistor 1
DO NOT CONNECT CURRENT OR VOLTAGE SOURCE
(max 12V)
94 I-sink Thermistor 1 Input current Thermistor 1
DO NOT CONNECT CURRENT OR VOLTAGE SOURCE
(max 11V@-1.1mA)
95 I-source Thermistor 2 Output current Thermistor 2
DO NOT CONNECT CURRENT OR VOLTAGE SOURCE
(max 11V@1.3mA)
96 V+ Thermistor 2 Positive Input Voltage Thermistor 2
DO NOT CONNECT CURRENT OR VOLTAGE SOURCE
(max 12V)
97 V- Thermistor 2 Negative Input Voltage Thermistor 2
DO NOT CONNECT CURRENT OR VOLTAGE SOURCE
(max 12V)
98 I-sink Thermistor 2 Input current Thermistor 2
DO NOT CONNECT CURRENT OR VOLTAGE SOURCE
(max 11V@-1.3mA)
S2+ Power supply Klixon,
PTC, KTY84
Output Power supply @ 10V limited
in current to the sensors.
Max [email protected]
TMP Measurement sensor
Klixon, PTC, KTY84
Input for temperature measurement
(PTC or KTY84) or switch for Klixon.
DO NOT CONNECT CURRENT OR VOLTAGE SOURCE
(max 12V)
nu NOT USED
51 V1+ or I1+
measurement
Positive Analog Input 1 for
Voltage measurement 0-10V or
current measurement 0-20mA
Max 12V/24mA
52 V1- or I1-
measurement
Negative Analog Input 1 for
Voltage measurement 0-10V or
current measurement 0-20mA
Max 12V/24mA
53 V2+ or I2+
measurement
Positive Analog Input 2 for
Voltage measurement 0-10V or
current measurement 0-20mA
Max 12V/24mA
54 V2- or I2-
measurement
Negative Analog Input 2 for
Voltage measurement 0-10V or
current measurement 0-20mA
Max 12V/24mA
61+ Analog Output 1 Positive Analog Output 1 for
Voltage 0-10V or current 0-20mA
DO NOT CONNECT CURRENT OR VOLTAGE SOURCE
(max 11V@21mA)
61- Analog Output 1 Negative Analog Output 1 for
Voltage 0-10V or current 0-20mA
DO NOT CONNECT CURRENT OR VOLTAGE SOURCE
(max 11V@-21mA)
62+ Analog Output 2 Positive Analog Output 2 for
Voltage 0-10V or current 0-20mA
DO NOT CONNECT CUR
RENT OR VOLTAGE SOURCE
(max 11V@21mA)
62- Analog Output 2 Negative Analog Output 2 for
Voltage 0-10V or current 0-20mA
DO NOT CONNECT CURRENT OR VOLTAGE SOURCE
(max 11V@-21mA)

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EXP-IO-SENS-1000-ADV_EN
Analog Output 1 and 2 dip-switches for voltage or current selection:
S1 S2
S1
V
I
Channel 1 analog output factory-configured for
output 0 – 10V
S2
V
I I
Channel 2 analog output factory-configured for
output 0 – 10V

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EXP-IO-SENS-1000-ADV_EN
Functional Block Diagram
Note:
Terminals 92-93 and 96-97 can be used as ANALOG INPUT
Terminals 51-52 and 53-54 can be used as TEMPERATURE SENSOR INPUT

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EXP-IO-SENS-1000-ADV_EN
Probe Wiring Diagrams
This section describes the wiring schema for connecting thermistors, RTD and sensors with reference to the most
frequently used configuration. If the distance between the probe and the drive is longer than 3 meters (9.84 feet) 4-wire
configuration is advisable.
•PT-1000 or NI1000 2-wire connection:
where Rw is the resistance of the wire and Rt is the resistance of the probe. Use shielded cables to connect the
PT1000/NI1000 to the card and shortcut the shield to the metal cover of the drive (System Ground).
•PT-1000 or NI1000 3-wire connection:
where Rw is the resistance of the wire and Rt is the resistance of the probe. Use two twisted pair shielded cables to
connect the PT-1000/NI-1000 to the card and shortcut the shield to the metal cover of the drive (System Ground).

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EXP-IO-SENS-1000-ADV_EN
•PT-1000 or NI1000 4-wire connection:
where Rw is the resistance of the wire and Rt is the resistance of the probe. Use two twisted pair shielded cables to
connect the PT-1000/NI-1000 to the card and shortcut the shield to the metal cover of the drive (System Ground).
•Klixon / PTC / KTY84 connections:
Use twisted pair shielded cables to connect the probes to the card and shortcut the shield to the metal cover of the drive
(System Ground).

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EXP-IO-SENS-1000-ADV_EN
Installation
To install the card refer to the “Installation of optional cards” chapter in the “ADV200 WA & ADV200 Quick Start” installation
handbook. This chapter describes the procedure for installing the card.
During installation bear in mind the following:
Do not connect an external voltage or current generator to the ports as specified in the connections table;
The analog I/O terminations have no mutual galvanic insulation. Galvanic insulation is only available between the
terminations and the control card.
CAUTION: Use only the supplied screws !
Power LED:
LED

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EXP-IO-SENS-1000-ADV_EN
Commissioning
Once the card is installed, the commissioning phase can start. Use the keypad to go to menu 02, which will show that the
card is properly recognized and ready to operate
ADV200 WA fw 1.0: I/O 6identifies the EXP-IO-SENS-1000-ADV card.
ADV200 WA fw 2.0 and higher: I/O 8identifies the EXP-IO-SENS-1000-ADV card.
ADV200 fw 7.0 and higher: I/O 8identifies the EXP-IO-SENS-1000-ADV card.
The Slot where the card is plugged in is shown.
Ordering Information
When ordering the EXP-IO-SENS-1000-ADV card please quote commercial code: S5L37.
WEG Automation Europe S.r.l.
Via Carducci, 24 - 21040 Gerenzano [VA] ITALY
Ph. [phone] - Fax [phone] - [email protected] - www.weg.net
NOTE