Wen 6301 Guide

WEN® Operation/Instruction Manual
Palm Detail Sander #6301
Your new tool has been engineered and manufactured to WEN’s® high
standards for dependability, ease of operation, and operator safety.
Properly cared for, it will give you years of rugged, trouble-free
performance.
CAUTION: Carefully read through this entire operator’s
manual before using your new tool.
Pay close attention to the Rules for Safe Operation, Warnings, and Cautions.
If you use your tool properly and only for what it is intended, you will enjoy
years of safe, reliable service.
S
SA AV VE E
T
TH HI IS S
M
MA AN NU UA AL L
F
FO OR R
F
FU UT TU UR RE E
R
RE EF FE ER RE EN NC CE E

T
TA AB BL LE E
O
OF F
C
CO ON NT TE EN NT TS S
SECTION
PAGE
SECTION PAGE
T
Te ec ch hn ni ic ca al l D Da at ta a 2 2
R
Ru ul le es s f fo or r S Sa af fe e O Op pe er ra at ti io on n 3 3
G
Ge en ne er ra al l I In ns st tr ru uc ct ti io on
ns s f fo or r A Al ll l P Po ow we er r T To oo ol ls s 4 4
E
Ex xt te en ns si io on n C Co or rd ds s 8
8
S
Sp pe ec ci if fi ic c S Sa af fe et ty y R Ru ul le es s 9 9
PreparationforSanding 10
Operation 11
Maintenance 12
P
Pa ar rt ts s L Li is st t 1 13 3
D
Di ia ag gr ra am m 1 14 4
W
Wa ar rr ra an nt ty y
T
TE EC CH HN NI IC CA AL L
D
DA AT TA A
DETAIL PALM SANDER
M
MO OD DE EL L N NU UM MB BE ER R: : 6301
RATING 120V~60HZ, AC ONLY
INPUT 0.8AMPS
SPEED (ORBITS/MIN.) 12,000
PAPER SIZE/TYPE TRIANGULAR 5HOLE HOOK & LOOP
SANDING SHEET SIZE 5-1/2”X5-1/2”X3-1/8”
WEIGHT 4.2LBS.
2

3
R
Ru ul le es s
f
fo or r
S
Sa af fe e
O
Op pe er ra at ti io on n
T
Th he e p pu ur rp po os se e o of f s sa af fe et ty y s sy ym mb bo ol ls s i is s t to o a at tt tr ra ac ct t y yo ou ur r a at tt te en nt ti io on n t to o p po os ss si ib bl le e
d
da an ng ge er rs s. . T Th he e s sa af fe et ty y s sy ym mb bo ol ls s, , a
an nd d t th he e e ex xp pl la an na at ti io on ns s w wi it th h t th he em m, , d de es se er rv ve e y yo ou ur r
c
ca ar re ef fu ul l a at tt te en nt ti io on n a an nd d u un nd de er rs st ta an nd di in ng g. . T Th he e s sa af fe et ty y w wa ar rn ni in ng gs s d do o n no ot t b by y
t
th he em ms se el lv ve es s e el li im mi in na at te e a an ny y d da an ng ge er r. . T Th he e i in ns st tr ru uc ct ti io on ns s o or r w wa ar rn ni in ng gs s t th he ey y g gi iv ve e a ar re e
n
no ot t s su ub bs st ti it tu ut te es s f fo or r p pr ro op pe er r a ac cc ci id de en nt t p pr re ev ve en nt ti io on n m me ea as su ur re es s. .
S
Sy ym mb bo ol l M Me ea an ni in ng g
S Sa af fe et ty y A Al le er rt t S Sy ym mb bo ol l: :
I
In nd di ic ca at te es s d da an ng ge er r, , w wa ar rn ni in ng g, , o or r c ca au ut ti io on n, , m ma ay y b be e u us se ed d i in n
c
co on nj ju un nc ct ti io on n w wi it th h o ot th he er r s sy
ym mb bo ol ls s o or r p pi ic ct to og gr ra ap ph hs s. . A Al lw wa ay ys s f fo ol ll lo ow w
t
th he e s sa af fe et ty y p pr
re ec ca au ut ti io on ns s t to o r re ed du uc ce e t th he e r ri is sk k o of f f fi ir re e, , e el le ec ct tr ri ic c
s
sh ho oc ck k a an nd d p pe er rs so on na al l i in nj ju ur ry y. .
N
No ot te e: : A Ad dv vi is se es s y yo ou u o of f i in nf fo or rm ma at ti io on n o or r i in ns st tr ru uc ct ti io on ns s v vi it ta al l t to o t th he e o op pe er ra at ti io on n
o
or r m ma ai in nt te en na an nc ce e o of f t th he e e eq qu ui ip pm me en nt t
I
IM MP PO OR RT TA AN NT T
S
Se er rv vi ic ci in ng g r re eq qu ui ir re es s e ex xt tr re em me e c ca ar re e a an nd d k kn no ow wl le ed dg ge e a an nd d s sh ho ou ul ld d b be e p pe er rf fo or rm me ed d
o
on nl ly y b by y a a q qu ua al li if fi ie ed d s se er rv vi ic ce e t te ec ch hn ni ic ci ia an n. . F Fo or r s se er rv vi ic ce e w we e s su ug gg ge es st t y yo ou u r re et tu ur rn n t th he e
t
to oo ol l t to o W WE EN N P PR RO OD DU UC CT TS S a a d di iv vi is si io on n o of f G Gr re ea at t L La ak ke es s T To oo ol l M Mf fg g. ., , I In nc c. . f fo or r
r
re ep pa ai ir r. . W Wh he en n s se er rv vi ic ci in ng g, , u us se e o on nl ly y i id de en nt ti ic ca al l W
WE EN N® ® r re ep pl la ac ce em me en nt t p pa ar rt ts s. .
W WA AR RN NI IN NG G:
:
D
Do o
n
no ot t
a
at tt te em mp pt t
t
to o
o
op pe er ra at te e
t
th hi is s
t
to oo ol l
u
un nt ti il l
y
yo ou u
h
ha av ve e
r
re ea ad d
t
th ho or ro ou ug gh hl ly y
a
an nd d
u
un nd de er rs st ta an nd d
c
co om mp pl le et te el ly y
a
al ll l
i
in ns st tr ru uc ct ti io on ns s, ,
s
sa af fe et ty y
r
ru ul le es s, ,
e
et tc c… …c co on nt
ta ai in ne ed d
i
in n
t
th hi is s
m
ma an nu ua al l. .
F
Fa ai il lu ur re e
t
to o
c
co om mp pl ly y
c
ca an n
r
re es su ul lt t
i
in n
a
ac cc ci id de en nt ts s
i
in nv vo ol lv vi in ng g
f
fi ir re e, ,
e
el le ec
ct tr ri ic c
s
sh ho oc ck k, ,
o
or r
s
se er ri io ou us s
p
pe er rs so on na al l
i
in nj ju ur ry y. .
S
Sa av ve e
t
th hi is s
o
op pe er ra at to or r’ ’s s
m
ma an nu ua al l
a
an nd d
r
re ev vi ie ew w
f
fr re
eq qu ue en nt tl ly y
f
fo or r
c
co on nt ti in nu ui in ng g
s
sa af fe e
o
op pe er ra at ti io on n
a
an nd d
i
in ns st tr ru uc ct ti in ng g
o
ot th he er rs s
w
wh ho o
m
ma ay y
u
us se e
t
th hi is s
t
to oo ol l. .
S
Sa af fe e o op pe er ra at ti io on n o of f t th hi is s p po ow we er r t to oo ol l r re eq qu ui ir re es s t th ha at t y yo
ou u r re ea ad d a an nd d u un nd de er rs st ta an nd d t th hi is s
o
op pe er ra at to or r’ ’s s m ma an nu ua al l a an nd d a al ll l l la ab be el ls s a af ff fi ix xe ed d t to o t th he e t to oo ol l. . S Sa af fe et ty y i is s a a c co om mb bi in na at ti io on n
o
of f c co om mm mo on n s se en ns se e, , s st ta ay yi in ng g a al le er rt t, , a an nd d k kn no ow wi in ng g h ho ow w y yo ou ur r t to oo ol l w wo or rk ks s. .

4
G
GE EN NE ER RA AL L
I
IN NS ST TR RU UC CT TI IO ON NS S
F
FO OR R
A
AL LL L
P
PO OW WE ER R
T
TO OO OL LS S
R
RE EA AD D
A
AL LL L
I
IN NS ST TR RU UC CT TI IO ON NS S! !! !! !
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K
Kn no ow w y yo ou ur r p po ow we er r t to oo ol l. . R Re ea ad d t th he e o op pe er ra at to or r’ ’s s m ma an nu ua al l c ca ar re ef fu ul ll ly y. . L Le ea ar rn n
t
th he e a ap pp pl li ic ca at ti io on n a an nd d l li im mi it ta at ti io on ns s a as s w we el ll l a as s s sp pe ec ci if fi ic c p po ot te en nt ti ia al l h ha az za ar rd ds s
r
re el la at te ed d t to o t th hi is s t to oo ol l. .
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
K
Ke ee ep p g gu ua ar rd ds s i in n p pl la ac ce e a an nd d i in n w wo or rk ki in ng g o or rd de er r. . N Ne ev ve er r o
op pe er ra at te e t th he e t to oo ol l
w
wi it th h a an ny y g gu ua ar rd d o or r c co ov ve er r r re em mo ov ve ed d. . M
Ma ak ke e s su ur re e a al ll l g gu ua ar rd ds s a ar re e o op pe er ra at ti in ng g
p
pr ro op pe er rl ly y b be ef fo or re e e ea ac ch h u us se e. .
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
R
Re em mo ov ve e a ad dj ju us st ti in ng g k ke ey ys s & & w wr re en nc ch he es s. . F Fo or rm m a a h ha ab bi it t o of f c ch he ec ck ki in ng g t to o s se ee e
k
ke ey ys s a an nd d a ad dj ju us st ti in ng g w wr re en nc ch he es s a ar re e r re em mo ov ve ed d f fr ro om m t to oo ol l b be ef fo or re e t tu ur rn ni in ng g i it t
o
on n. .
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K
Ke ee ep p w wo or rk k a ar re ea a c cl le ea an n. . C Cl lu ut tt te er re ed d w wo or rk k a ar re ea as s a an nd d w wo or rk k b be en nc ch he es s i in nv vi it te e
a
ac cc ci id de en nt ts s. .
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D
Do o n no ot t u us se e i in n d da an ng ge er ro ou us s e en nv vi ir ro on nm me en nt ts s. . D Do o n no ot t u us se e p po ow we er r t to oo ol ls s n ne ea ar r
g
ga as so ol li in ne e o or r o ot th he er r f fl la am mm ma ab bl le e l li iq qu ui id ds s, , i in n d da am mp p o or r w we et t l lo oc ca at ti io on ns s o or r e ex xp po os se e
t
th he em m t to o r ra ai in n.
. K Ke ee ep p w wo or rk k a ar re ea a w we el ll l l li ig gh ht te ed d. .
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K
Ke ee ep p c ch hi il ld dr re en n a an nd d v vi is si it to or rs s a aw wa ay y. . A Al ll l v vi is si it to or rs s s sh ho ou ul ld d w we ea ar r A AN NS SI I- -Z Z8 87 7. .1 1
a
ap pp pr ro ov ve ed d s sa af fe et ty y g gl la as ss se es s a an nd d b be e k ke ep pt t a a s sa af fe e d di is st ta an nc ce e f fr ro om m w wo or rk k a ar re ea a. .
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M
Ma ak ke e w wo or rk ks sh ho op p c ch hi il ld dp pr ro oo of f w wi it th h p pa ad dl lo oc ck ks s, , m ma as st te er r s sw wi it tc ch he es s, , o or r b by y
r
re em mo ov vi in ng g s st ta ar rt te er r k ke ey ys s. .
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D
Do on n’ ’t t f fo or rc ce e t th he e t to oo ol l. . I It t w wi il ll l d do o t th he e j jo ob b b be et tt te er r a an
nd d s sa af fe er r a at t t th he e r ra at te e
f
fo or r w wh hi ic ch h i it t w wa as s d de es si ig gn ne ed d. .
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U
Us se e t th he e r ri ig gh ht t t to oo ol l. . D Do o n no ot t f fo or rc ce e t th he e t to oo ol l o or r a at tt ta ac
ch hm me en nt t t to o d do o a a j jo ob b
f
fo or r w wh hi ic ch h i it t w wa as s n no ot t d de es si ig gn ne ed d. .

5
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W
We ea ar r p pr ro op pe er r a ap pp pa ar re el l. . D Do o n no ot t w we ea ar r l lo oo os se e c cl lo ot th hi in ng g, , n ne ec ck kt ti ie es s, , o or r j je ew we el lr ry y
t
th ha at t c ca an n g ge et t c ca au ug gh ht t i in n t th he e t to oo ol l’ ’s s m mo ov vi in ng g p pa ar rt ts s a an nd d c ca au us se e p pe er rs so on na al l
i
in nj ju ur ry y. . N No on n- -s sl li ip p f fo oo ot tw we ea ar r i is s r re ec co om mm me en nd de ed d w wh he en n w wo or rk ki in ng g o ou ut td do oo or rs s. .
W
We ea ar r p pr ro ot te ec ct ti iv ve e h ha ai ir r c co ov ve er ri in ng g t to o c co on nt ta ai in n l lo on ng g h ha ai ir r. .
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A
Al lw wa ay ys s w we ea ar r A AN NS SI I- -Z Z8 87 7. .1 1 a ap pp pr ro ov ve ed d s sa af fe et ty y g gl la as ss se es s w wi it th
h s si id de e s sh hi ie el ld ds s. .
E
Ev ve er ry yd da ay y e ey ye eg gl la as ss se es s h ha av ve e o on nl ly y i im mp pa ac ct t- -r re es si is st ta an nt t l le en ns se es s; ; t th he ey y a ar re e N NO OT T
s
sa af fe et ty y g gl la as ss se es s. .
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S
Se ec cu ur re e w wo or rk k. . U Us se e c cl la am mp ps s o or r a a v vi is se e t to o h ho ol ld d w wo or rk k w wh he en n p pr ra ac ct ti ic ca al l. . I It t’ ’s s
s
sa af fe er r t th ha an n u us si in ng g y yo ou ur r h ha an nd d a an nd d i it t f fr re ee es s b bo ot th h h ha an nd ds s t to o o op pe er ra at te e t th he e
t
to oo ol l. .
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D
Do o n no ot t o ov ve er rr re ea ac ch h. . K Ke ee ep p p pr ro op pe er r f fo oo ot ti in ng g a an nd d b ba al la an nc ce e a at t a al ll l t ti im me es s. .
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M
Ma ai in nt ta ai in n t to oo ol ls s w wi it th h c ca ar re e. . K Ke ee ep p t to oo ol ls s s sh ha ar rp p a an nd d c cl le ea an n f fo or r b be es st t a an nd d
s
sa af fe es st t p pe er rf fo or rm ma an nc ce e. . F Fo ol ll lo ow w i in ns st tr ru uc ct ti io on ns s f fo or r l lu ub br ri ic ca at ti in ng g a an nd d c ch ha an ng gi in ng g
a
ac cc ce es ss so or ri ie es s. .
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D
Di is sc co on nn ne ec ct t a al ll l t to oo ol ls s. . W Wh he en n n no ot t i in n u us se e, , b be ef fo or re e s se er rv vi ic ci in ng g, , o or r w wh he en n
c
ch ha an ng gi in ng g a at tt ta ac ch hm me en nt ts s, , b bl la ad de es s, , b bi it ts s, , c cu ut tt te er rs s, , e et tc c… …, , a al ll l t to oo ol ls s s sh ho ou ul ld d b be e
d
di is sc co on nn ne ec ct te ed d f fr ro om m p po ow we er r s so ou ur rc ce e. .
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R
Re ed du uc ce e t th he e r ri is sk k o of f u un ni in nt te en nt ti io on na al l s st ta ar rt ti in ng g. . B Be e s su ur re e s sw wi it tc ch h i is s o of ff f w wh he en n
p
pl lu ug gg gi in ng g i in n. .
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U
Us se e r re ec co om mm me en nd de ed d a ac cc ce es ss so or ri ie es s. . C Co on ns su ul lt t t th he e o op pe er ra at to or r’
’s s m ma an nu ua al l f fo or r
r
re ec co om mm me en nd de ed d a ac cc ce es ss so or ri ie es s. . T Th he e u us se e o of f i
im mp pr ro op pe er r a ac cc ce es ss so or ri ie es s m ma ay y
c
ca au us se e r ri is sk k o of f i in nj ju ur ry y. .
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N
Ne ev ve er r s st ta an nd d o on n t to oo ol l. . S Se er ri io ou us s i in nj ju ur ry y c co ou ul ld d o oc cc cu ur r i if f t th he e t to oo ol l i is s t ti ip pp pe ed d o or r
i
if f t th he e b bl la ad de e i is s u un ni in nt te en nt ti io on na al ll ly y c co on nt ta ac ct te ed d. .
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D
Di ir re ec ct ti io on n o of f f fe ee ed d. . F Fe ee ed d w wo or rk k i in nt to o a a b bl la ad de e o or r c cu ut tt te er r a ag ga ai in ns st t t th he e
d
di ir re ec ct ti io on n o or r r ro ot ta at ti io on n o of f t th he e b bl la ad de e o or r c cu ut tt te er r o on nl ly y
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N
Ne ev ve er r l le ea av ve e t to oo ol l r ru un nn ni in ng g u un na at tt te en nd de ed d. . T Tu ur rn n p po ow we er r o of
ff f. . D Do on n’ ’t t l le ea av ve e t to oo ol l
u
un nt ti il l i it t c co om me es s t to o a a c co om mp pl le et te e s st to op p. .

6
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C
Ch he ec ck k d da am ma ag ge ed d p pa ar rt ts s. . B Be ef fo or re e f fu ur rt th he er r u us se e o of f t th he e t to oo ol l, , a a g gu ua ar rd d o or r
o
ot th he er r p pa ar rt t t th ha at t i is s d da am ma ag ge ed d s sh ho ou ul ld d b be e c ca ar re ef fu ul ll ly y c ch he ec ck ke ed d t to o d de et te er rm mi in ne e
t
th ha at t i it t w wi il ll l o op pe er ra at te e p pr ro op pe er rl ly y a an nd d p pe er rf fo or rm m i it ts s i in nt te en nd de ed d f fu un nc ct ti io on n. . C Ch he ec ck k
f
fo or r a al li ig gn nm me en nt t o of f m mo ov vi in ng g p pa ar rt ts s, , b bi in nd di in ng g o or r m mo ov vi in ng g p pa ar rt ts s, , b br re ea ak ka ag ge e o of f
p
pa ar rt ts s, , m mo ou un nt ti in ng g a an nd d a an ny y o ot th he er r c
co on nd di it ti io on ns s t th ha at t m ma ay y a af ff fe ec ct t i it ts s
o
op pe er ra at ti io on n. . A A g gu ua ar rd d o
or r o ot th he er r p pa ar rt t t th ha at t i is s d da am ma ag ge ed d m mu us st t b be e p pr ro op pe er rl ly y
r
re ep pa ai ir re ed d o or r r re ep pl la ac ce ed d b by y a an n a au ut th ho or ri iz ze ed d s se er rv vi ic ce e c ce en nt te er r t to o a av vo oi id d r ri is sk k o of f
p
pe er rs so on na al l i in nj ju ur ry y. .
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P
Pr ro ot te ec ct t y yo ou ur r h he ea ar ri in ng g. . W We ea ar r h he ea ar ri in ng g p pr ro ot te ec ct ti io on n d du ur ri in ng g e ex xt te en nd de ed d
p
pe er ri io od ds s o of f o op pe er ra at ti io on n. .
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K
Ke ee ep p t to oo ol ls s d dr ry y, , c cl le ea an n, , a an nd d f fr re ee e f fr ro om m o oi il l a an nd d g gr re ea as se e. . A Al lw wa ay ys s u us se e a a c cl le ea an n
c
cl lo ot th h w wh he en n c cl le ea an ni in ng g. . N Ne ev ve er r u us se e b br ra ak ke e f fl lu ui id ds s, , g ga as so ol li in ne e, , p pe et tr ro ol le eu um m- -
b
ba as se ed d p pr ro od du uc ct ts s, , o or r a an ny y s so ol lv ve en nt ts s t to o c cl le ea an n t to oo ol l. .
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
P
PR RO OT TE EC CT T Y YO OU UR R L LU UN NG GS S. . W We ea ar r a a f fa ac ce e o or r d du us st t m ma as sk k i if f t th he e o op pe er ra at ti io on n
i
is s d du us st ty y. .
W
WA AR RN NI IN NG G: :
S So om me e d du us st t c cr re ea at te ed d b by y p po ow we er r s sa an nd di in ng g, , s sa aw wi in ng g, , g gr ri in nd di in ng g, ,
d
dr ri il ll li in ng g, , a an nd d o ot th he er r c co on ns st tr ru uc ct ti io on n a ac ct ti iv vi it ti ie es s c co on nt ta ai in ns s c ch he em mi ic ca al ls s k kn no ow wn n t to o c ca au us se e
c
ca an nc ce er r, , b bi ir rt th h d de ef fe ec ct ts s o or r o ot th he er r r re ep pr ro od du uc ct ti iv ve e h ha ar rm m. . S So om me e e ex xa am mp pl le es s o of f t th he es se e
c
ch he em mi ic ca al ls s a ar re e: :
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L
Le ea ad d f fr ro om m l le ea ad d- -b ba as se ed d p pa ai in nt ts s
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C
Cr ry ys st ta al ll li in ne e s si il li ic ca a f fr ro om m b br ri ic ck ks s a an nd d c ce em me en nt t a an nd d o ot th he er r m ma as so on nr ry y p pr ro od du uc ct ts s
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A
Ar rs se en ni ic c a an nd d c ch hr ro om mi iu um m f fr ro om m c ch he em mi ic ca al ll ly y t tr re ea at te ed d l lu um mb be er
r
Y
Yo ou ur r r ri is sk k f fr ro om m t th he es se e e ex xp po os su ur re es s v va ar ri ie es s, , d de ep pe en nd di in ng g o on
n h ho ow w o of ft te en n y yo ou u d do o t th hi is s
t
ty yp pe e o of f w wo or rk k. . T To o r re ed du uc ce e y yo ou ur r e ex xp po os su ur re e t to o t th he es se e c ch he em mi ic ca al ls s, , w wo or rk k i in n a a w we el ll l
v
ve en nt ti il la at te ed d a ar re ea a, , a an nd d w wo or rk k w wi it th h a ap pp pr ro ov ve ed d s sa af fe et ty y e eq qu ui ip pm me en nt t, , s su uc ch h a as s t th ho os se e
d
du us st t m ma as sk k t th ha at t a ar re e s sp pe ec ci ia al ll ly y d de es si ig gn ne ed d t to o f fi il lt te er r o ou ut t m mi ic cr ro os sc co op pi ic c p pa ar rt ti ic cl le es s. .
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G
Gu ua ar rd d a ag ga ai in ns st t e el le ec ct tr ri ic ca al l s sh ho oc ck k b by y p pr re ev ve en nt ti in ng g b bo od dy y c
co on nt ta ac ct t w wi it th h
g
gr ro ou un nd de ed d s su ur rf fa ac ce es s. . F Fo or r e ex xa am mp pl le e: : p pi ip pe es s, , r ra ad di ia at to or rs s, , r ra an ng ge es s, ,
r
re ef fr ri ig ge er ra at to or r e en nc cl lo os su ur re es s. .

7
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I
In ns sp pe ec ct t t to oo ol l c co or rd ds s a an nd d e ex xt te en ns si io on n c co or rd ds s p pe er ri io od di ic ca al ll ly y a an nd d, , i if f d da am ma ag ge ed d, ,
h
ha av ve e r re ep pa ai ir re ed d b by y a a q qu ua al li if fi ie ed d s se er rv vi ic ce e t te ec ch hn ni ic ci ia an n. . S St ta ay y c co on ns st ta an nt tl ly y a aw wa ar re e
o
of f c co or rd d l lo oc ca at ti io on n a an nd d k ke ee ep p i it t a aw wa ay y f fr ro om m t th he e r ro ot ta at ti in ng g w wh he ee el l. .


N
Ne ev ve er r u us se e i in n a an n e ex xp pl lo os si iv ve e a at tm mo os sp ph he er re e. . N No or rm ma al l s sp pa ar rk ki in ng g o of f t th he e m mo ot to or r
c
co ou ul ld d i ig gn ni it te e f fu um me es s. .


U
Us se e o on nl ly y o ou ut td do oo or r e ex xt te en ns si io on n c co or rd ds s w wi it th h a ap pp pr ro ov ve ed d g gr ro ou un nd d c co on nn ne ec ct ti io on n
t
th ha at t a ar re e i in nt te en nd de ed d f fo or r u us se e o ou ut td do oo or rs s a an nd d s so o m ma ar rk ke ed d. .


A
Av vo oi id d a aw wk kw wa ar rd d o op pe er ra at ti io on ns s a an nd d h ha an nd d p po os si it ti io on ns s w wh he er re e a a s su ud dd de en n s sl li ip p
c
co ou ul ld d c ca au us se e y yo ou ur r h ha an nd d t to o m mo ov ve e i in nt to o t th he e b bl la ad de e. . A AL LW WA AY YS S m ma ak ke e s su ur re e y yo ou u
h
ha av ve e g go oo od d b ba al la an nc ce e. .


A
Al ll lo ow w t th he e m mo ot to or r t to o c co om me e u up p t to o f fu ul ll l s sp pe ee ed d b be ef fo or re e w wo or rk ki in ng g. .


D
Do o n no ot t u us se e t to oo ol l i if f s sw wi it tc ch h d do oe es s n no ot t t tu ur rn n i it t o on n a an nd d o of ff f. . H Ha av ve e d de ef fe ec ct ti iv ve e
s
sw wi it tc ch he es s r re ep pl la ac ce ed d b by y a an n a au ut th ho or ri iz ze ed d s se er rv vi ic ce e c ce en nt te er r. .


R
Re ep pl la ac ce em me en nt t p pa ar rt ts s. . A Al ll l r re ep pa ai ir rs s, , w wh he et th he er r e el le ec ct tr ri ic ca al l o or r m me ec ch ha an ni ic ca al l, ,
s
sh ho ou ul ld d b be e m ma ad de e b by y a a q qu ua al li if fi ie ed d s se er rv vi ic ce e t te ec ch hn ni ic ci ia an n a at t a an n a au ut th ho or ri iz ze ed d
s
se er rv vi ic ce e c ce en nt te er r. .
W WA AR RN NI IN NG G: : w wh he en n s se er rv vi ic ci in ng g u us se e o on nl ly y i id de en nt ti ic ca al l W WE EN N® ® r re ep pl la ac ce em me en nt t
p
pa ar rt ts s. . U Us se e o of f a an ny y o ot th he er r p pa ar rt ts s m ma ay y c cr re ea at te e a a h ha az za ar rd d o or r c ca au us se e p pr ro od du uc ct t d da am ma ag ge e. .
D
DO O
N
NO OT T
O
OP PE ER RA AT TE E
T
TH HI IS S
T
TO OO OL L
W
WH HI IL LE E
U
UN ND DE ER R
T
TH HE E
I
IN NF FL LU UE EN NC CE E
O
OF F
D
DR RU UG GS S, ,
A
AL LC CO OH HO OL L
O
OR R
A
AN NY Y
M
ME ED DI IC CA AT TI IO ON N
T
TH HA AT T
M
MA AY Y
I
IM MP PA AI IR R
Y
YO OU UR R
J
JU UD DG GM ME EN NT T
O
OR R
C
CO ON NT TR RO OL L! !


S
St ta ay y a al le er rt t a an nd d e ex xe er rc ci is se e c co on nt tr ro ol l. . W Wa at tc ch h w wh ha at t y yo ou u a ar
re e d do oi in ng g a an nd d u us se e
c
co om mm mo on n s se en ns se e. . D DO O N NO OT T o op pe er ra at te e t to oo ol l w wh he en n y yo ou u a ar re e t ti ir re ed d. . D DO O N NO OT T
R
RU US SH H! !

8


M
Ma ak ke e s su ur re e w wo or rk k a ar re ea a h ha as s a am mp pl le e l li ig gh ht ti in ng g t to o s se ee e t th he e w wo or rk k a an nd d t th ha at t n no o
o
ob bs st tr ru uc ct ti io on ns s w wi il ll l i in nt te er rf fe er re e w wi it th h s sa af fe e o op pe er ra at ti io on n B BE EF FO OR RE E p pe er rf fo or rm mi in ng g
a
an ny y w wo or rk k u us si in ng g y yo ou ur r s sa aw w. .


S
Sa av ve e t th he es se e i in ns st tr ru uc ct ti io on ns s. . R Re ef fe er r t to o t th he em m f fr re eq qu ue en nt tl ly y a an nd d u us se e t th he em m t to o
i
in ns st tr ru uc ct t o ot th he er r u us se er rs s. . I If f y yo ou u l lo oa an n
s so om me eo on ne e t th hi is s t to oo ol l, , l lo oa an n t th he em m t th he es se e
i
in ns st tr ru uc ct ti io on ns s a al
ls so o. .


U
Us se e t th he e p pr ro op pe er r e ex xt te en ns si io on n c co or rd d. . M Ma ak ke e s su ur re e y yo ou ur r e ex xt te en ns si io on n c co or rd d i is s i in n
g
go oo od d c co on nd di it ti io on n. . W Wh he en n u us si in ng g a an n e ex xt te en ns si io on n c co or rd d, , b be e s su ur re e t to o u us se e o on ne e
h
he ea av vy y e en no ou ug gh h t to o c ca ar rr ry y t th he e c cu ur rr re en nt t y yo ou ur r p pr ro od du uc ct t w wi il ll l d dr ra aw w. . A An n
u
un nd de er rs si iz ze ed d c co or rd d w wi il ll l c ca au us se e a a d dr ro op p i in n l li in ne e v vo ol lt ta ag ge e r re es su ul lt ti in ng g i in n l lo os ss s o of f
p
po ow we er r a an nd d o ov ve er rh he ea at ti in ng g. . A A w wi ir re e g ga au ug ge e s si iz ze e ( (A A. .W W. .G G. .) ) o of f a at t l le ea as st t 1 16 6 i is s
r
re ec co om mm me en nd de ed d f fo or r a an n e ex xt te en ns si io on n c co or rd d 2 25 5 f fe ee et t o or r l le es ss s i in n l le en ng gt th h. . I If f i in n
d
do ou ub bt t, , u us se e t th he e n ne ex xt t h he ea av vi ie er r g ga au ug ge e. . T Th he e s sm ma al ll le er r t th he e g ga au ug ge e n nu um mb be er r, , t th he e
h
he ea av vi ie er r t th he e c co or rd d. .


D
Do on n’ ’t t a ab bu us se e c co or rd d. . N Ne ev ve er r c ca ar rr ry y t to oo ol l b by y t th he e c co or rd d o or r y ya an nk k i it t t to o
d
di is sc co on nn ne ec ct t f fr ro om m r re ec ce ep pt ta ac cl le e. . K Ke ee ep p c co or rd d f fr ro om m h he ea at t, , o oi il l, , a an nd d s sh ha ar rp p
e
ed dg ge es s. .
E
EX XT TE EN NS SI IO ON N
C
CO OR RD DS S
I
In n t th he e e ev ve en nt t o of f a a m ma al lf fu un nc ct ti io on n o or r b br re ea ak kd do ow wn n, , g gr ro ou un nd di in ng g p pr ro ov vi id de es s a a p pa at th h o or r
l
le ea as st t r re es si is st ta an nc ce e f fo or r e el le ec ct tr ri ic
c c cu ur rr re en nt t a an nd d r re ed du uc ce es s t th he e r ri is sk k o of f e el le ec ct tr ri ic ca al l
s
sh ho oc ck k. . T To oo ol ls s e eq qu ui ip pp pe ed d w wi it th h a an n e el le ec ct tr ri ic ca al l c co or rd d h ha av vi in ng g a an n e eq qu ui ip pm me en nt t- -g gr ro ou un nd di in ng g
c
co on nd du uc ct to or r m mu us st t b be e p pl lu ug gg ge ed d i in nt to o a a m ma at tc ch hi in ng g o ou ut tl le et t t th ha at t i is s p pr ro op pe er rl ly y i in ns st ta al ll le ed d
a
an nd d g gr ro ou un nd de ed d i in n a ac cc co or rd da an nc ce e w wi it th h a al ll l l lo oc ca al l c co od de es s a an nd d o or rd di in na an nc ce es s. .
D
Do o n no ot t m mo od di if fy y t th he e p pl lu ug g p pr ro ov vi id de ed d i in n a an ny y w wa
ay y. . I If f t th he e p pl lu ug g d do oe es s n no ot t f fi it t t th he e
o
ou ut tl le et t, , h ha av ve e t th he e p
pr ro op pe er r o ou ut tl le et t i in ns st ta al ll le ed d b by y a a q qu ua al li if fi ie ed d e el le ec ct tr ri ic ci ia an n. .
T
Th he e u us se e o of f a an ny y e ex xt te en ns si io on n c co or rd d w wi il ll l c ca au us se e s so om me e l lo os ss s o of f p po ow we er r. . T To o k ke ee ep p t th hi is s t to o
a
a m mi in ni im mu um m a an nd d t to o p pr re ev ve en nt t o ov ve er rh he ea at ti in ng g a an nd d m mo ot to or r b bu ur rn n- -o ou ut t; ; u us se e t th he e t ta ab bl le e
b
be el lo ow w t to o d de et te er rm mi in ne e t th he e m mi in ni im mu um m w wi ir re e s si iz ze e ( (A A. .W W. .G G. .) ) e
ex xt te en ns si io on n c co or rd d. .
U
Us se e o on nl ly y t th hr re ee e ( (3 3) ) w wi ir re e e ex xt te en ns si io on n c co or rd ds s t th ha at t h ha av ve e t th hr re ee e ( (3 3) ) p pr ro on ng g g gr ro ou un nd di in ng g
p
pl lu ug gs s, , a an nd d t th hr re ee e ( (3 3) ) p po ol le e r re ec ce ep pt ta ac cl le es s t th ha at t a ac cc ce ep pt t t th he e t to oo ol l’
’s s p pl lu ug g. .

A
AM ME ER RI IC CA AN N W WI IR RE E G GA AU UG GE E R RA AT TI IN NG G C CH HA AR RT T
E
EX XT TE EN NS SI IO ON N C CO OR RD D 2 25 5 5 50 0 7 75 5 1 10 00 0 1 12 25 5 1 15 50 0 1 17 75 5 2 20 00 0
L
LE EN NG GT TH H ( (F FE EE ET T) )
A
AM MP PS S A AW WG G
0
0 t to o 1 10 0. .0 0 1 18 8 1 18 8 1 16 6 1 16 6 1 14 4 1 14 4 1 12 2 1 12 2
1
10 0. .1 1 t to o 1 13 3. .0 0 1 16 6 1 16 6 1 14 4 1 14 4 1 14 4 1 12 2 1 12 2 1 12 2
1
13 3. .1 1 t to o 1 15 5 1 14 4 1 12 2 1 12 2 1 12 2 1 12 2 1 12 2 1 12 2 N NA A
1
15 5 t to o 1 18 8 1 14 4 1 12 2 1 12 2 1 12 2 1 12 2 1 12 2 N NA A N NA A
S
SA AV VE E
T
TH HE ES SE E
I
IN NS ST TR RU UC CT TI IO ON NS S! !
Specific Safety Rules for the Detail Palm Sander
1. Always wear eye protection.
2. Use an appropriate dust respirator when sanding for an extended
period of time. This will help prevent breathing in the fine dust created
while sanding.
3. CAUTION: Some wood contains preservatives such as copper
chromium arsenate (CCA), which can be toxic. When sanding these
materials extra care should be taken to avoid inhalation and minimize
skin contact.
4. Always disconnect the sander cord plug from the receptacle before
changing abrasive sheets.
9

PREPARATION FOR SANDING
APPLICATIONS
•This sander is designed for use in sanding and polishing areas that are
hard to reach such as corners and edges. The pointed front allows for
easy access where other sanders cannot reach.
SELECTING THE RIGHT ABRASIVE GRIT
•Selecting the correct size and type of abrasive grit is extremely
important in achieving a high quality sanded finish. Aluminum oxide,
silicone carbide and other synthetic abrasives are best for power
sanding. To produce the best finish possible, start with a coarse grit
sandpaper and gradually change to finer and finer grit sandpaper. A final
sanding with a well-worn fine sandpaper will produce a professional
looking finish that in many cases will not need hand sanding.
ATTACHING SANDPAPER
•Disconnect sander from the power source.
•The sander uses Velco backed sandpaper that is attached to the sanding
base by simply pushing the sandpaper on to the base. There are no
retainer clips to hold the paper in place.
•To attach the sandpaper, simply align the dust extraction holes on the
base with the holes in the paper and press firmly to all segments of the
sheet ensuring a firm contact.
•Prior to attaching the sandpaper, make sure the base is free of dirt, dust
and foreign matter.
10

OPERATION
•Before connecting the sander to the power source, make sure the
ON/OFF switch is in the OFF position identified with a “O”.
•After connecting to the power source, push the ON/OFF switch to “1”
which is the ON position.
•Make sure the surface to be sanded is free of any foreign matter
before placing the running sander onto the surface. Move the sander
slowly using forward and backward strokes. Do not put additional
pressure on the sander. This will only slow down the speed of the pad and
reduce sanding efficiency as well as put an additional burden on the
motor.
•Always remove sander from the work piece before shutting the sander
off.
DUST EXTRACTION
•The majority of the sanding dust is
discharged though the dust extraction
nozzle located in the rear of the unit.
However, some dust will remain around
and on the work area when sanding
horizontal surfaces.
•Regularly clean the sanding surface of
excessive dust. Failure to do so may
result in a poor finish and premature
wearing of the sandpaper.
•A vacuum cleaner can be fitted to the dust extraction nozzle to minimize
residual dust.
•This Detail Sander is designed for accepting a dust vacuum. If a dust
vacuum is to be used please drill five holes on the sander paper. The holes
on the sand paper should match those on the sanding pad.
11

MAINTENANCE
•Although the sander does not require user maintenance, the sander
should be kept clean. Wipe the sander with a clean cloth and periodically
blow out all areas with compressed air. Wear Safety Goggles and Dust
Mask. If compressed air is not available, use a brush to remove dust
from all areas. Do not use harsh chemicals or solvents to clean the
sander. These chemicals could seriously damage the plastic.
•Avoid overloading the sander. Overloading will result in considerable
reduction of speed and efficiency and the unit will become hot. In this
event, run the sander at a “no load” condition for a minute or two.
•Regularly inspect all mountings and screws to ensure tightness. Should
any screws become loose, tighten immediately.
•If repair is required, take the sander to an authorized service center.
S
SA AV VE E
T
TH HE ES SE E
I
IN NS ST TR RU UC CT TI IO ON NS S! !
12

PARTS LIST
No. P Pa ar rt t Description
1 Screw
2 Sander paper
3 Hook &loop base pad
4 Base Support
5 Bearing 628Z
6 Balancer
7 Bearing 626Z
8 Fan
9 Brush holder
10 Rotor
11 Label
12 Switch cover
13 Stator
14 Switch
15 Left housing
16 Top cover
17 Screw
18 Bearing 606Z
19 Terminalblock
20 Cable clamp
21 Cableguard
22 Power cable
23 Screw
24 Screw
25 Right housing
26 Label
13

DIAGRAM
14