Wen BA1411 User manual

14-INCH TWO-SPEED
BAND SAW
Instruction Manual
IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability,
ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged,
trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use
your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.
NEED HELP? CONTACT US!
Have product questions? Need technical support? Please feel free to contact us:
TECHSUPPOR[email protected]1-800-232-1195 (M-F 8AM-5PM CST)
For replacement parts and the most up-to-date instruction manuals, visit WENPRODUCTS.COM
MODEL BA1411

CONTENTS
WELCOME 3
Introduction ......................................................................................................3
Specifications................................................................................................... 3
SAFETY 4
General Safety Rules........................................................................................ 4
Specific Rules for Your Bandsaw ..................................................................... 6
Electrical Information....................................................................................... 8
10
Unpacking & Packing List.............................................................................. 10
Know Your Bandsaw ...................................................................................... 11
Assembly & Adjustments............................................................................... 12
BEFORE OPERATING
OPERATION & MAINTENANCE 20
Operation ....................................................................................................... 20
Maintenance....................................................................................................21
Exploded View & Parts List............................................................................ 22
Warranty Statement ....................................................................................... 30
To purchase accessories for your tool, visit WENPRODUCTS.COM
2
Bandsaw Blades (Models BB9312, BB9325, BB9337, BB9350)
Heavy Duty 500-Pound Capacity Universal Mobile Base (Model MB500)

INTRODUCTION
Thanks for purchasing the WEN Band Saw. We know you are excited to put your tool to work, but first, please
take a moment to read through the manual. Safe operation of this tool requires that you read and understand this
operator’s manual and all the labels affixed to the tool. This manual provides information regarding potential safety
concerns, as well as helpful assembly and operating instructions for your tool.
NOTE: The following safety information is not meant to cover all possible conditions and situations that may occur.
WEN reserves the right to change this product and specifications at any time without prior notice.
At WEN, we are continuously improving our products. If you find that your tool does not exactly match this manual,
please visit wenproducts.com for the most up-to-date manual or contact our customer service at 1-800-232-1195.
Keep this manual available to all users during the entire life of the tool and review it frequently to maximize
safety for both yourself and others.
SAFETY ALERT SYMBOL: Indicates danger, warning, or caution. The safety symbols and the explanations
with them deserve your careful attention and understanding. Always follow the safety precautions to reduce the
risk of fire, electric shock or personal injury. However, please note that these instructions and warnings are not
substitutes for proper accident prevention measures.
SPECIFICATIONS
Model Number BA1411
Motor 110-120V / 220-240V, 60 Hz, 11 / 5.5A
Table Size 14 in. x 14 in.
Table Height 43-5/16 in.
Working Capacity 6 in. x 13-1/2 in.
Blade Size 93-1/2 in. x 3/8 in. x 0.025 in., 6 TPI
Blade Speed 1700 FPM / 3000 FPM
Dust Port Size 4 Inches
Miter Gauge Range Left 60°, Right 60°
Table Bevel Left 15°, Right 45°
Product Dimensions 20-1/2 in. x 26-3/8 in. x 66-1/2 in.
Product Weight 178 Pounds
3

GENERAL SAFETY RULES
WORK AREA SAFETY
1. Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
2. Do not operate power tools in explosive atmo-
spheres, such as in the presence of flammable liq-
uids, gases or dust. Power tools create sparks which
may ignite the dust or fumes.
3. Keep children and bystanders away while operat-
ing a power tool. Distractions can cause you to lose
control.
ELECTRICAL SAFETY
1. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools. Unmodi-
fied plugs and matching outlets will reduce risk of elec-
tric shock.
2. Avoid body contact with earthed or grounded sur-
faces such as pipes, radiators, ranges and refrigera-
tors. There is an increased risk of electric shock if your
body is earthed or grounded.
3. Do not expose power tools to rain or wet condi-
tions. Water entering a power tool will increase the risk
of electric shock.
4. Do not abuse the cord. Never use the cord for car-
rying, pulling or unplugging the power tool. Keep cord
away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of elec-
tric shock.
5. When operating a power tool outdoors, use an ex-
tension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric
shock.
6. If operating a power tool in a damp location is
unavoidable, use a ground fault circuit interrupter
(GFCI) protected supply. Use of a GFCI reduces the risk
of electric shock.
PERSONAL SAFETY
1. Stay alert, watch what you are doing and use com-
mon sense when operating a power tool. Do not use a
power tool while you are tired or under the influence
of drugs, alcohol or medication. A moment of inatten-
tion while operating power tools may result in serious
personal injury.
2. Use personal protective equipment. Always wear
eye protection. Protective equipment such as a respi-
ratory mask, non-skid safety shoes and hearing protec-
tion used for appropriate conditions will reduce the risk
of personal injury.
3. Prevent unintentional starting. Ensure the switch is
in the off-position before connecting to power source
and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or
energizing power tools that have the switch on invites
accidents.
4. Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal
injury.
5. Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power
tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or jew-
elry. Keep your hair and clothing away from moving
parts. Loose clothes, jewelry or long hair can be caught
in moving parts.
Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool”
in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
SAVE THESE SAFETY INSTRUCTIONS.
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions
may result in electric shock, fire and/or serious injury.
4

GENERAL SAFETY RULES
7. If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection
can reduce dust-related hazards.
POWER TOOL USE AND CARE
1. Do not force the power tool. Use the correct power
tool for your application. The correct power tool will
do the job better and safer at the rate for which it was
designed.
2. Do not use the power tool if the switch does not turn
it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
3. Disconnect the plug from the power source and/or
the battery pack from the power tool before making
any adjustments, changing accessories, or storing
power tools. Such preventive safety measures reduce
the risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the power
tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained
users.
5. Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any
other condition that may affect the power tool’s opera-
tion. If damaged, have the power tool repaired before
use. Many accidents are caused by poorly maintained
power tools.
6. Keep cutting tools sharp and clean. Properly main-
tained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
7. Use the power tool, accessories and tool bits, etc.
in accordance with these instructions, taking into ac-
count the working conditions and the work to be per-
formed. Use of the power tool for operations different
from those intended could result in a hazardous situa-
tion.
8. Use clamps to secure your workpiece to a stable
surface. Holding a workpiece by hand or using your
body to support it may lead to loss of control.
9. KEEP GUARDS IN PLACE and in working order.
SERVICE
1. Have your power tool serviced by a qualified repair
person using only identical replacement parts. This
will ensure that the safety of the power tool is main-
tained.
CALIFORNIA PROPOSITION 65 WARNING
Some dust created by power sanding, sawing, grinding,
drilling, and other construction activities may contain
chemicals, including lead, known to the State of Califor-
nia to cause cancer, birth defects, or other reproductive
harm. Wash hands after handling. Some examples of
these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other
masonry products.
• Arsenic and chromium from chemically treated
lumber.
Your risk from these exposures varies depending on
how often you do this type of work. To reduce your ex-
posure to these chemicals, work in a well-ventilated area
with approved safety equipment such as dust masks
specially designed to filter out microscopic particles.
Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool”
in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
SAVE THESE SAFETY INSTRUCTIONS.
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions
may result in electric shock, fire and/or serious injury.
5

SAW BLADE SAFETY
1. Always wear protective gloves when handling saw
blades.
2. Only use blades with correct size and type for both
your band saw and your workpiece.
3. See the blade specifications.
Make sure the blade is installed in the proper direction.
4. Never use damaged or deformed saw blades. Only
use sharp blades.
5. Install the saw blade in the correct orientation indi-
cated in the instructions.
6. Keep hands out of path of saw blade. Never use your
hands to remove sawdust or scrap wood. Use a brush
at all times.
7. Never reach around saw blade or reach in back of the
saw blade.
8. The use of accessories or attachments not recom-
mended by the manufacturer may result in a risk of per-
sonal injury.
PERSONAL SAFETY
1. Operate in a well ventilated area. Keep the floor area
around the band saw level and free of slippery sub-
stances or other tripping hazards.
2. Wear ANSI Z87.1-approved safety goggles to protect
your eyes from saw dust. Use hearing protection to pro-
tect yourself from hearing loss.
3. People with pacemakers should consult their
physician(s) before use. Electromagnetic fields in close
proximity to pacemakers could cause pacemaker inter-
ference or pacemaker failure.
4. Wear work gloves when handling saw blades. DO
NOT wear gloves, neckties, jewelry, or loose clothing
while operating the saw.
5. Saw dust is harmful to your health. Use NIOSH-ap-
proved dust masks or other respiratory protection dur-
ing operation and cleaning.
6. Always turn off and unplug the band saw before mak-
ing any adjustments or repair tasks. Never adjust the
band saw or the workpiece while the saw is running.
7. Only use the band saw to cut wood.
PREPARING THE BAND SAW
1. When transporting the band saw, never carry the de-
vice by its guards or its accessories.
2. Examine the band saw for any damaged or missing
parts. Replace or repair damaged parts before opera-
tion. Periodically check that all nuts, bolts and other fas-
teners are properly tightened.
SECURE YOUR WORKPIECE
1. To avoid blade binding or loss of control, always se-
cure the workpiece to a stable platform, ensuring that
body exposure is minimized.
2. Ensure that work is correctly supported. Supports
must be placed under the workpiece on both sides,
close to the line of cut and near the edge of the work-
piece.
3. For accuracy of cut, and to avoid blade binding, al-
ways use a rip fence or straight edge guide.
4. Use extra caution with very large, very small, or awk-
wardly-shaped workpieces. Small pieces should be se-
cured with clamps. Do not hold small pieces with your
hand because your fingers might go under the blade
guard.
5. Never hand-hold a workpiece that is too small to be
clamped, as it can be launched away and cause inju-
ry. Use proper support and guides to secure the small
workpiece.
6. Support round work properly (use a V block or press
it against the miter gauge) to prevent it from rolling and
the blade from biting.
7. Plan intricate or small work carefully to avoid pinch-
ing the blade. Avoid awkward operations and hand posi-
tions to prevent accidental contact with the blade.
SPECIFIC RULES FOR YOUR BANDSAW
WARNING! Do not operate the power tool until you have read and understood the following instructions
and the warning labels.
6

DURING CUTTING OPERATIONS
1. Always stand to one side when operating the saw.
Never have any part of the body in line with the path of
the saw. Never hold a workpiece in your hand or across
your legs while cutting.
2. Ensure hands are away from the cutting area and
blade.
3. Feed work into the blade against the direction of rota-
tion of the blade only.
4. If you are interrupted when operating the saw, com-
plete the process and switch the saw off before looking
up.
5. Power tools must always be held by the insulated
gripping surfaces when performing an operation, en-
suring protection if the cutting tool makes contact with
its own cord or hidden wiring. Contact with a ‘live’ wire
will make exposed metal parts of the power tool ‘live’
and shock the operator if the insulated gripping surfac-
es are not used.
6. Do not use the band saw unless all guards are in
place. Do not operate with any guard disabled, dam-
aged, or removed. Moving guards must move freely and
close instantly.
7. Blade guide, supports, bearings, and blade tension
must be properly adjusted to avoid accidental blade
contact and to minimize blade breakage. To maximize
blade support, always adjust the upper blade guide and
blade guard so that it barely clears the workpiece.
8. Turn on the band saw and let it reach full speed, then
slowly slide the workpiece into the blade. This will help
produce safer and cleaner cuts.
9. Never cut more than one piece at a time. Do not stack
workpieces together. Do not attempt to cut material
thicker than specified on page 3 of this manual. Adjust
the upper blade guide to suit the thickness of the work-
piece.
10. If a cut does not extend to the edge of the work-
piece, or if the blade binds in the cut, allow the blade
to come to a complete stop and lift the workpiece away
from the blade.
11. Turn off tool and wait for saw blade to stop before
moving workpiece or changing settings. Do not slow
or stop a blade with a piece of wood or by hand. Let
the blade come to rest naturally. Do not attempt to free
a jammed blade while the machine is still running and
connected to power.
12. Always adjust the upper blade guide to cover the
blade after use.
SPECIFIC RULES FOR YOUR BANDSAW
WARNING! Do not operate the power tool until you have read and understood the following instructions
and the warning labels.
7

ELECTRICAL INFORMATION
AMPERAGE REQUIRED GAUGE FOR EXTENSION CORDS
25 ft. 50 ft. 100 ft. 150 ft.
11A (110V - 120V Operation) 16 gauge 16 gauge 14 gauge 12 gauge
3. Check with a licensed electrician or service personnel if you do not completely under-
stand the grounding instructions or whether the tool is properly grounded.
4. Use only three-wire extension cords that have three-pronged plugs and outlets that
accept the tool’s plug. Repair or replace a damaged or worn cord immediately.
CAUTION! In all cases, make certain the outlet in question is properly grounded. If you
are not sure, have a licensed electrician check the outlet.
GUIDELINES AND RECOMMENDATIONS FOR EXTENSION CORDS
GROUNDING INSTRUCTIONS
In the event of a malfunction or breakdown, grounding provides the path of least resistance for an electric current
and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding
conductor and a grounding plug. The plug MUST be plugged into a matching outlet that is properly installed and
grounded in accordance with ALL local codes and ordinances.
1. Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a licensed electri-
cian.
2. Improper connection of the equipment grounding conductor can result in electric shock. The conductor with the
green insulation (with or without yellow stripes) is the equipment grounding conductor. If repair or replacement
of the electric cord or plug is necessary, DO NOT connect the equipment grounding conductor to a live terminal.
1. Examine extension cord before use. Make sure your extension cord is properly wired and in good condition.
Always replace a damaged extension cord or have it repaired by a qualified person before using it.
2. Do not abuse extension cord. Do not pull on cord to disconnect from receptacle; always disconnect by pulling
on plug. Disconnect the extension cord from the receptacle before disconnecting the product from the extension
cord. Protect your extension cords from sharp objects, excessive heat and damp/wet areas.
3. Use a separate electrical circuit for your tool. This circuit must not be less than a 12-gauge wire and should
be protected with a 15A time-delayed fuse. Before connecting the motor to the power line, make sure the switch
is in the OFF position and the electric current is rated the same as the current stamped on the motor nameplate.
Running at a lower voltage will damage the motor.
Fig. 1
When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An
undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The table below shows
the correct size to be used according to cord length and ampere rating. When in doubt, use a heavier cord. The
smaller the gauge number, the heavier the cord.
AMPERAGE REQUIRED GAUGE FOR EXTENSION CORDS
25 ft. 50 ft. 100 ft. 150 ft.
5.5A (220V - 2240V Operation) Not Recommended
8

ELECTRICAL INFORMATION
VOLTAGE CONVERSION
This machine is prewired for operation on a 110V - 120V, 60Hz circuit, but can be converted to operate on a
properly-grounded, 220V - 240V, 60Hz AC circuit, rated for not less than 15 amps. The voltage conversion MUST
be performed by a licensed professional electrician according to the instructions here.
To perform the conversion, remove the existing plug, install a new plug, and rewire the motor according to the
wiring diagram provided below. The motor wiring is located in the junction box on the side of the motor.
To convert the machine:
1. Disconnect the machine from power.
2. Replace the NEMA 5-15P plug on the power cord with a NEMA 6-15P plug (not included).
3. Re-wire the motor as shown in the wiring diagram below.
4. Verify that all connections are correct and secure.
5. Connect the machine to a properly-wired NEMA 6-15R receptacle. DO NOT use an extension cord when the
machine is running off 220V - 240V power.
WIRING DIAGRAM
9
Wires 2 and 3 connected.W ires 1 & 2 connected; wires 3 and 4 connected.

UNPACKING
With the help of a friend or trustworthy foe, carefully remove the band saw from the packaging. Make sure to take
out all contents and accessories. Do not discard the packaging until everything is removed. Check the packing list
below to make sure you have all of the parts and accessories. If any part is missing or broken, please contact our
customer service at 1-800-232-1195 (M-F 8-5 CST), or email [email protected].
UNPACKING & PACKING LIST
WARNING! Do not plug in or turn on the tool until it is fully assembled according to the instructions. Failure
to follow the safety instructions may result in serious personal injury.
Stand Hardware
1. M6x16 Hex Bolts (8)
2. 6mm Flat Washers (8)
3. M6 Flange Nuts (8)
4. M8x16 Carriage Bolts (8)
5. M8 Flange Nuts (8)
Stand Feet Hardware
1. Stand Feet (4)
2. Hex Nuts (8)
3. Flat Washers (8)
Bandsaw Hardware
1. M8x35 Hex Bolts (4)
2. 8mm Flat Washers (8)
3. 8mm Lock Washers (4)
4. M8 Hex Nuts (4)
Trunnion Hardware
1. M8x30 Hex Bolts (2)
2. 8mm Lock Washers (2)
Positive Stop Hardware
1. M8x80 Hex Bolt (1)
2. M8 Hex Nut (1)
Fence Hardware
1. M6x20 Fence Stand-Off (1)
2. M8x20 Lock Handle (1)
3. M6x16 Cap Screws (2)
4. M6x20 Hex Bolts (2)
5. 6mm Lock Washers (2)
6. 6mm Flat Washers (2)
7. M8 Hex Nut (1)
8. M6 Hex Nut (1)
Stand Top (1)
Bandsaw (1) Stand Braces (2)
Bandsaw Table (1)
Table Trunnion
Support Bracket (1)
Table Lock Knobs (2)
Front Fence Rail (1)
Rear Fence Rail (1)
Fence Assembly (1)Stand Legs (2)
Miter Gauge (1)
Hardware Bags (2)
10

KNOW YOUR BANDSAW
TOOL PURPOSE
Make continuous and precise cuts with your WEN Band Saw. Refer to the following diagrams to become familiar-
ized with all the parts and controls of your band saw. The components will be referred to later in the manual for
assembly and operation instructions.
Upper Wheel Cover
ON / OFF Switch
Fence
Blade Guard
Upper Blade Guides
Table Pin
Miter Gauge
Lower Wheel Cover
Fence Lock Lever Front Table Lock Knob
Stand
Blade Tension Knob
Blade Tension
Quick Release Lever
Blade Tracking Knob
Guide Post
Lock Knob
Table Insert
Rear Table Lock Knob
4-Inch Dust Port
Motor
Assembly Lock Lever
11

ASSEMBLY & ADJUSTMENTS
WARNING! Do not plug in or turn on the tool until it is fully assembled according to the instructions. Read
through and become familiarized with the following procedures of handling and adjusting your tool. Failure to
follow the safety instructions may result in serious personal injury.
ASSEMBLING THE STAND
Tools Needed (Not Included):
• 10mm Socket or Combination Wrench (2)
• 13mm Socket or Combination Wrench (2)
• 9/16 or 14mm Combination Wrench (1)
• Bubble Level (1)
1. Lay one stand leg (Fig. 1 - 1) flat on a level surface. Attach the two
stand braces (Fig. 1 - 2) to the stand leg using four M6x16 hex bolts
(Fig. 1 - 3), four 6mm flat washers (Fig. 1 - 4), and four M6 flange
nuts (Fig. 1- 5).
NOTE: Hand tighten the stand fasteners only. Once the stand is com-
pletely assembled, you can then fully tighten the stand fasteners.
2. Repeat step 1 to attach the remaining stand leg to the other sides
of the two stand braces.
3. Flip the stand over so that the four feet brackets (Fig. 2 - 1) are fac-
ing up. Place a hex nut (Fig. 2 - 2) and a flat washer (Fig. 2 - 3) onto
the threaded end of a stand foot (Fig. 2 - 4) before placing the foot
through the foot bracket. Secure the foot to the foot bracket using a
flat washer and a hex nut as shown in Fig. 2.
4. Repeat step 3 for the remaining three feet.
5. Flip the stand to the upright position so that the feet are on the floor.
Attach the stand top (Fig. 3 - 1) to the stand legs using eight M8x16
Carriage Bolts (Fig. 3 - 2) and eight M8 hex nuts (Fig. 3 - 3).
6. Place a level (not included) on the stand top and adjust the stand
feet as necessary. Make sure that both hex nuts on the feet are tight
against the stand. Make sure to level the stand from both front to back
and side to side.
Fig. 1
Fig. 2
Fig. 3
5
4
3
1
2
4
2
3
1
1
3
2
12

ASSEMBLY & ADJUSTMENTS
MOUNTING THE BANDSAW TO THE STAND
1. Locate the four mounting holes on the top of the stand. With the
help of a friend, or trustworthy foe, carefully lift the bandsaw onto the
stand and align the four holes with the four mounting bracket holes
(Fig. 4 - 1) on the saw.
2. Place an 8mm lock washer (Fig. 4 - 2) and an 8mm flat washer (Fig.
4 - 3) onto the threaded end of a M8x35 hex bolt (Fig. 4 - 4) before fit-
ting it through the mounting bracket and stand mounting hole. Secure
the hex bolt with a flat washer and an M8 hex nut (Fig. 4 - 5) as shown
in Fig. 4. Do not tighten mounting fasteners fully yet.
3. Repeat step 2 for the remaining three mounting holes.
4. Align the band saw so it is square to the base, then tighten all
mounting fasteners.
ASSEMBLING THE BANDSAW TABLE
NOTE: The table comes with a protective coating to prevent rust. To
remove this coating, while wearing gloves, wipe off the coating with a
rag, then apply a small amount of acetone (nail polish remover) to a
shop towel and clean the table. Apply a coat of good-quality paste wax
to the table to protect it from rust.
1. Position the table trunnion (Fig. 5 - 1) onto the bandsaw as shown
in Fig. 5. Secure the trunnion to the bandsaw using two M8x30 hex
bolts and two 8mm lock washers (Fig. 5 - 2).
2. Place an M8 hex nut onto the threaded end of the M8x80 positive
stop hex bolt (Fig. 5 - 3). Thread the bolt into the trunnion, leaving
about two inches visible above the trunnion, as shown in Fig. 5. Once
the table is installed, it will rest level on the positive stop hex bolt.
3. Remove the table insert (Fig. 6 - 1) and the table pin (Fig. 6 - 2).
4. Align the blade with the table slot (Fig. 6 - 3) and carefully slide it
into the center of the table. Turn the table 90ºcounterclockwise and
set it on the trunnions, so that the two mounting bolts protrude down-
ward through the trunnions.
5. Secure the table by installing the two table lock knobs (Fig. 7 - 1)
onto the two protruding trunnion bolts as shown in Fig. 7.
6. Replace the table insert and table pin. Make sure the table insert
sits flush with the table top.
1
2
4
3
5
Fig. 5
Fig. 4
Fig. 6
Fig. 7
1
2
2
3
1
2
3
1
13

ASSEMBLY & ADJUSTMENTS
ASSEMBLING THE FENCE
1. Install the front fence rail (Fig. 8 - 1) on the front side of the table
using two M6x20 hex bolts, two 6mm lock washers, and two 6mm
flat washers (Fig. 8 - 2).
NOTE: There are two sets of threaded holes on the front of the table.
Install the bolts in the lower set of holes.
NOTE: Do not fully tighten the hardware until the front fence rail is
completely installed. Position the rail evenly along the table before
fully tightening the hardware.
2. Install the rear fence rail (Fig. 9 - 1) on the rear side of the table
using two M6x16 cap screws (Fig. 9 - 2). Secure them using the in-
cluded hex wrench.
3. Place the M8 hex nut onto the threaded end of the fence lock handle
(Fig. 10 - 1). Attach the fence lock handle to the fence (Fig. 10 - 2) and
secure it by tightening the hex nut against the fence.
4. Make sure that the fence lock handle is in the UP (unlocked) posi-
tion. Position the fence between the blade and column as shown in
Fig. 11 and place it on the front fence rail. Push the lock handle DOWN
to the locked position to secure the fence to the rail.
5. Place the M6 hex nut onto the fence stand-off (Fig. 11 - 1) and
thread it into the underside of the fence so that it rests on the rear
fence rail (Fig. 11 - 2). Make sure that the fence is level all the way
across. Tighten the hex nut against the fence to secure the stand-off
in place.
NOTE: The fence may not be perfectly flush against the table when it
is leveled. This is normal.
Fig. 10
Fig. 8
2
1
Fig. 9
2
2
1
Fig. 11
1
2
12
14

SAW BLADE TENSION & TRACKING
Before initial cutting and after every blade change, check and adjust
blade tracking so that the blade runs on the center of the wheels.
1. Turn off the band saw and unplug it from the power source. Make
sure that the blade is not moving, then adjust the upper and lower
blade guides away from the blade. See "BLADE GUIDES ADJUST-
MENT" section on the next page.
2. Push the blade tension quick release lever (Fig. 12 - 1) to the UP
(unlocked) position. Use the blade tension adjustment knob (Fig. 12
- 2) to move the red indication arrow on the blade tension scale (Fig.
12 - 3) to the correct setting for the width of blade being used.
3. To tension the blade, pull the blade tension quick release lever to
the DOWN (locked) position.
4. Open the upper wheel cover (Fig. 13 - 1). Carefully rotate the upper
wheel manually for at least three rotations (making sure not to touch
the blade) and watch the blade travel.
If the blade sits in the center of the tire: (Fig. A):
The bandsaw is tracked properly and you do not need to make any
other adjustments.
If the blade is veering off to either side of the tire:
Follow the next steps to adjust the blade tracking.
5. Loosen the wing nut on the blade tracking knob (Fig. 12 - 4). Con-
tinue to rotate the wheel, and slowly turn the blade tracking knob in
the desired direction until the blade is centered over the wheels. As
viewed from the right side of the band saw, turning the blade tracking
knob towards you shifts the blade to the left, and turning it away from
you shifts the blade to the right.
NOTE: When adjusting the tracking knob, make small adjustments at
a time. This will make the process much easier.
6. Once you have the blade centered, tighten the wing nut on the blade
tracking adjustment knob and close the upper wheel cover.
CONNECTING TO DUST COLLECTION
Connect your band saw to the dust collection system of your choice
(not included) using the dust port (Fig. 14 - 1) on the back of the unit.
The dust port diameter is four inches. Hose adapters or hose clamps
(not included) may be needed depending on the size of your dust
hose.
NOTE: Always operate in a well-ventilated area and always use a dust-
collection system. Failure to do so will cause sawdust to build up
inside the machine, possibly damage the machine, and void the war-
ranty.
ASSEMBLY & ADJUSTMENTS
Fig. 12
Fig. 13
Fig. 14
1
2
4
3
1
1
Fig. A
Blade
Centered
on
Tire
Blade
Centered
on Peak
of Crown
15

BLADE GUIDE BEARING ADJUSTMENT
The blade guide bearings need to be readjusted after every blade
change or blade tracking adjustment.
1. Upper Thrust Bearing:
1. Loosen the assembly lock lever (Fig. 15 - 1) and ensure that the
blade guide assembly is perpendicular to the blade. Retighten the as-
sembly lock lever.
2. Loosen the thumbscrew to the left of the thrust bearing (Fig. 15 -
2) and use the knurled knob (Fig. 15 - 3) to adjust the position of the
thrust bearing (Fig. 15 - 2) running along the back of the blade. The
bearing should be positioned 0.5 mm from the back of the blade (Fig.
B). Retighten the thumbscrew.
2. Upper Side Bearings:
1. Loosen the thumb screw to the right of the side bearings. Use the
knurled knob (Fig. 16 - 1) to adjust the side bearings laterally so that
the bearing faces are just behind the teeth of the blade (Fig. B). Re-
tighten the thumbscrew.
2. Use the included hex wrench to loosen the guide bearing lock screw
(Fig. 16 - 3), then use it to rotate the adjustment cap screws (Fig. 16
- 2). The side bearings should be positioned 0.25 mm away from the
blade (Fig. C). Retighten the lock screw.
LOWER BLADE GUIDE ADJUSTMENT
The lower blade guide bearings also need to be readjusted after every
blade change or blade tracking adjustment. The lower blade guide
bearing assembly is located below the table. The adjustments are the
same as the upper blade guide bearings.
TIP: Remove the table insert for better visibility when adjusting the
lower blade guide bearings.
BLADE GUARD ADJUSTMENT
The height of the upper blade guard should be adjusted prior to every
operation to accommodate the height of the workpiece.
NOTE: The bottom of the blade guard should be no more than 1/8 inch
above the upper face of the workpiece.
1. Loosen the guide post lock knob (Fig. 17 - 1) to adjust the entire
assembly up or down. Make sure that the lock knob is tight before
beginning operation.
ASSEMBLY & ADJUSTMENTS
Fig. 15
Fig. 16
Fig. 17
3
4
2
1
2
1
2
1
3
Fig. B
Fig. C
Side
Bearing
Thrust
Bearing
1-2mm 0.5mm
Side Bearing
0.3mm
16

TILTING THE TABLE
1. Unlock the two table lock knobs (Fig. 18 - 1). Use the bevel scale
indicator (Fig. 18 - 2) to adjust the table to the correct angle. The table
can be beveled to the right 45° and to the left 15°.
2. If tilting the table to the left, the positive stop bolt will need to be
lowered. Follow the directions below to reset the positive stop bolt.
To set the positive stop bolt:
1. Make sure that the tool is OFF and disconnected from the power
source.
2. Make sure that the blade is properly tensioned. Refer to the " SAW
BLADE TENSION & TRACKING" section.
3. Unlock the two table lock knobs and loosen the hex nut on the posi-
tive stop bolt.
4. Raise the blade guard by unlocking the guide post lock knob (Fig.
17 - 1).
5. Place a machinist's square (not included) flat on the table against
the blade. Raise or lower the positive stop bolt (Fig. 19 - 1) until the
table is level and square with the blade. Retighten the hex nut on the
positive stop bolt.
6. Rest the table on the positive stop bolt and retighten the table lock
knobs. Check that the bevel scale indicator is pointing to "0" on the
bevel scale. If not, loosen the bevel scale indicator screw (Fig. 18 - 2)
and reposition it to point to "0". Retighten the screw.
ALIGNING THE TABLE
When first installing the table, it is important to make sure that the
blade is parallel to the miter gauge slot on the table.
1. Make sure that the tool is OFF and disconnected from the power
source.
2. Make sure that the blade is properly tensioned. Refer to the " SAW
BLADE TENSION & TRACKING" section.
3. Place a straight edge along the blade. The straight edge should be
lightly touching the front and back of the blade (Fig. 20).
4. Measure from both ends of the straight edge to the miter gauge
slot. If the measurements are the same, the blade and table are paral-
lel and no further adjustments are needed. If the measurements are
not the same, continue on to step 5.
5. Loosen the six flange bolts (Fig. 21 - 1) (3 of 6 shown) that secure
the table to the trunnion brackets.
6. Adjust the table until both measurements are equal.
7. Retighten the six flange bolts.
ASSEMBLY & ADJUSTMENTS
Fig. 18
1
2
Fig. 19
1
Fig. 21
11
1
Fig. 20
Top
View Table
Blade
Miter Gauge Slot
Straight Edge
17

ALIGNING THE FENCE
1. Make sure that the tool is OFF and disconnected from the power
source.
2. Make sure that the table is aligned with the blade. See "ALIGNING
THE TABLE".
3. Install the fence on the right side of the blade and align it against
the miter gauge slot. Lock the fence in place using the fence lock lever
(Fig. 22 - 1).
4. If the fence is parallel with the miter gauge slot, no further adjust-
ments are needed. If the fence is not parallel with the miter gauge slot,
continue on to step 5.
5. Loosen the four fence adjustment cap screws (Fig. 22 - 2) and
adjust the fence parallel to the miter gauge slot. Retighten the fence
adjustment cap screws.
ADJUSTING THE BLADE SPEED
Your band saw can run with blade speeds of either 1700 or 3000 FPM.
Use the chart below to determine which speed setting is correct for
your operation:
To adjust the blade speed:
1. Make sure that the tool is OFF and disconnected from the power
source.
2. Open the lower wheel cover and loosen the motor mount adjust-
ment cap screw (Fig. 23 - 1).
3. Adjust the motor so that the motor adjustment cap screw slides to
the right of the slot. The tension on the ribbed v-belt (Fig. 23 - 2) will
be released.
NOTE: If the motor is difficult to move, loosen the pivot cap screw
(Fig. 23 - 3) slightly.
4. Place the v-belt on the pulleys based on your desired speed (Fig.
24). Make sure that the v-belt is properly seated in the grooves of the
pulleys before beginning operation.
ASSEMBLY & ADJUSTMENTS
Fig. 22
2
1
Fig. 23
Fig. 24
MOTOR WHEEL
1
3
2
Cutting Operation Blade Speed (FPM)
Most Species of Wood 3000
Dense Hardwood 1700
Fast or Average Feed Rate 3000
Slow Feed Rate 1700
Cutting Operation Blade Speed (FPM)
Rough Edges Acceptable 3000
Requires Smooth Edges 1700
Quick Cuts 3000
Detailed Cuts 1700
5. Reposition the motor so that the motor adjustment cap screw slides to the left of the slot, then tighten the screw
to secure tension on the belt. Lightly press the belt with a finger; it should deflect about 1/8" (3mm). If adjustments
are needed, repeat step 5.
6. Make sure all screws are tightened and the belt is properly tightened, then close the lower wheel cover.
18

REMOVING & REPLACING THE BLADE
Removing the blade:
1. Make sure that the tool is OFF and disconnected from the power source.
2. Push the blade tension quick release lever to the UP position to release the tension on the blade.
3. Move the blade guard all the way up by loosening the blade guide locking knob.
4. Remove the fence, miter gauge, table insert, and table pin from the table.
5. Open the upper and lower wheel covers.
6. Only handle the blade when wearing protective gloves. Carefully remove the blade from the wheels, rotate the
blade 90º, and slip it out from the table through the table slot.
Replacing the blade:
1. Make sure that the tool is OFF and disconnected from the power source.
2. Only handle the blade when wearing protective gloves. Position the blade so that the teeth are pointing right and
down toward the table. Rotate the blade 90º and place it over the wheels while making sure that it's fitted between
the blade guides.
3. Use the blade tension adjustment knob to tension the blade. See "SAW BLADE TENSION & TRACKING". Pull the
blade tension quick release lever DOWN to lock the tension.
4. Check and adjust the blade tracking. See "SAW BLADE TENSION & TRACKING".
5. Check and adjust blade guide bearings. See "BLADE GUIDE BEARING ADJUSTMENT".
6. Close the wheel covers, replace the table pin, insert, miter gauge, and fence.
ASSEMBLY & ADJUSTMENTS
WARNING! The blade is extremely sharp. Only handle the blade when wearing protective gloves.
19

TURNING THE SAW ON / OFF
The bandsaw can be powered ON and OFF by pressing the ON / OFF
switch (Fig. 25 - 1).
The ON / OFF switch can also be disabled and locked by inserting a
padlock through the hole in the ON button (Fig. 25 - 2). This prevents
accidental start-ups by unauthorized operators. The padlock should
have a shaft diameter of 0.12" - 0.15".
USING THE MITER GAUGE
1. Place the miter gauge into the slot on the table (Fig. 26 - 1).
2. Loosen the knob on the gauge to set a new miter angle (between 0
and 60 degrees).
3. Tighten the knob firmly before cutting begins.
NOTE: A 0° cut is a straight cut that is perpendicular to the blade.
USING THE FENCE (FIG. 27)
The fence acts as a guide for making straight cuts. Position the fence
onto the work table with the side face parallel to the blade. Adjust the
distance of the fence to the blade depending on the length you would
like to cut. Make sure the fence is locked down before operation.
ADJUSTING THE FENCE POINTER
The fence pointer can be adjusted if it does not indicate zero. Set the
side face of the fence against the blade, and ensure the pointer is
aligned with the "0" mark on the fence scale. If it is not, loosen the two
Phillips-head mounting screws (Fig. 26 - 2), adjust the pointer, and
tighten the screws.
OPERATION
Fig. 25
12
Fig. 26
Fig. 27
1
2
20