Wenglor EtherCAT ZAC50CN0 Series User manual

Operating instructions
Available as PDF only
Status: 07.09.2016
www.wenglor.com
ZAC50CN0x
Ethernet Junctions
EN

2
EN
Index
1. Proper Use 3
2. Safety Precautions 3
3. Approvals and IP Protection 3
4. Technical Data 4
4.1. Connection table ZAC50CN0x 5
4.2. Housing Dimensions 6
4.2.1 ZAC5xxN01 6
4.2.2 ZAC50xN02 6
4.3. Complementary Products 7
5. Application Notes 11
6. Mounting Instructions 11
7. Initial Operation 11
7.1. System Structure 12
7.2. Power Cable 12
7.3. Functional Earth 13
7.4. Industrial Ethernet Cable 13
7.5. Industrial Ethernet Cable with Power over Ethernet 14
7.6. Connecting Digital Sensors and Actuators 14
7.7. Diagnosis 15
7.7.1 LED Display EtherCAT Device (ZAC50CN0x) 16
7.8. Operation on a Controller 18
9. Web-based Configuration 21
9.1. Call up the Administration Interface 21
9.2. Overview page 23
9.3. Device settings 24
9.4. Industrial Ethernet Ports Settings 26
9.5. Digital I/O Ports Settings 27
10. Maintenance Instructions 28
11. Proper Disposal 28
12. EU Declaration of Conformity 28

3
1. Proper Use
This wenglor product must be used in accordance with the following functional principle:
Junction
A Junction is an active network component which distributes data to the corresponding addresses within a
network in a targeted fashion. wenglor junctions are fitted optionally with additional Power over Ethernet tech-
nology. The power supply is integrated into existing network connection by means of Power over Ethernet. As
an addition to Industrial Ethernet, there are several digital inputs and outputs directly on the junction that can
be activated or evaluated via the network.
2. Safety Precautions
• This operating instruction is part of the product and must be kept during its entire service life.
• Read this operating instruction carefully before using the product.
• Installation, start-up and maintenance of this product has only to be carried out by trained personnel.
• Tampering with or modifying the product is not permissible.
• Protect the product against contamination during start-up.
• Not a safety component in accordance with the EU Machinery Directive.
3. Approvals and IP Protection
IND. CONT. EQ.
E480617
RoHS

4
EN
4. Technical Data
Order number ZAC50CN01 ZAC50CN02
Supply voltage 18...32 V DC 18...32 V DC
Max. Current Consumption Device * 0.3 A 0.25 A
Max. Current Consumption System ** 2.2 A 2 A
max. PoE Capacity 30 W 25 W
Temperature range –25...60 °C –25...60 °C
Voltage drop junctioning outputs < 2.5 V < 2.5 V
Max. junctioning current junctioning outputs 0.6 A 0.6 A
Max. total current of the
digital I/O ports 1A 1A
Digital I/O ports short-circuit protected Yes Yes
Digital I/O ports overload protected Yes Yes
Digital I/O ports reverse polarity protected Yes Yes
Number of digital I/O ports 2 2
Housing material Aluminum Aluminum
Protection class IP67 IP67
Type of connection power 7/8", 5-pin 7/8", 5-pin
Type of Connection Industrial
Ethernet Ports
M12×1, 4-pin,
D-coding
M12×1, 4-pin,
D-coding
Type of Connection PoE Ports M12×1, 8-pin, type x M12×1, 8-pin, type x
Type of Connection Digital I/O ports M12×1, 4-pin,
A-coding
M12×1, 4-pin,
A-coding
Number of PoE ports 5 2
Number of Industrial Ethernet Ports 2 2
Number of Digital I/O ports 2 2
PoE Standard IEEE802.3af IEEE802.3af
PoE Classes Class 0, 1, 2, 3 Class 0, 1, 2, 3
Baud Rate 100 Mbit/s 100 Mbit/s
Transmission Mode Full Duplex Full Duplex
EoE Ethernet over EtherCAT Yes Yes
Website Yes Yes
Junction Mode Store & Forward Store & Forward
VLAN Prioritization Yes Yes
Auto-Crossover Yes Yes
Auto-Negotiating Yes Yes
Auto-Polarity Yes Yes
* Maximum own power consumption of the product without additional loads
** Maximum own power consumption of the product with additional loads
Full assignment of all PoE ports (if available) without digital I/O ports

5
4.1. Connection table ZAC50CN0x
Function
Pin
1 TxD (+)
2 RxD (+)
3
4
Socket 2
In/
Out
TxD (−)
RxD (−)
Function
Pin
1
2 TxD (−)
3
4
5
6
7
8
Socket 1
In/
Out
PoE (+)
In
Out
In
Out
In
Suitable Plug:
Out
In
Out
Out
Out
Out
Out
Out
Out
TxD (+)
RxD (−)
RxD (+)
PoE (+)
PoE (−)
PoE (−)
www.wenglor.com
77
50
Suitable Plug: 51
Suitable Plug: 2
Suitable Plug: 7877
50
50
Socket 1
Socket 1
51
2
Socket 2
Socket 3
77
Socket 4
51
2
Socket 2
Socket 3
78
Socket 4
50
50
Socket 1
Socket 1
50
Socket 1
Function
Pin
1 +24 V DC
2 I/O
3
4
Socket 3
In/
Out
GND
I/O
Socket 4
5
Function
Pin
1 0 V DC
2 0 V DC
3
4+24 V DC USystem
5 +24 V DC UDigital I/O / Sensor
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52
50
Socket 1
51
Socket 2
2
Socket 3
78
Socket 4
50
Socket 1
51
Socket 2
2
Socket 3
77
Socket 4

6
EN
4.2. Housing Dimensions
4.2.1 ZAC5xxN01
4.2.2 ZAC50xN02

7
4.3. Complementary Products
Connection plug, 7/8", 5-pin Order number: ZAT77NN01
Suitable Plug:
77
S82
Connection socket, 7/8", 5-pin Order number: ZAB78NN01
Suitable Plug:
78
Connecting cable, 7/8", 5-pin Order number: ZAV78R201,
Suitable Plug:
78
Cable length: 2 m
S76
S87

8
EN
Connecting line, 7/8", 5-pin Order number: ZAS78R601,
Suitable Plug:
78
Cable length: 10 m
S75
Connector Plug RJ45; 8-pin Order number: ZAT45NN01
Suitable Plug:
45
S48
Connection plug, M12×1; 8-pin Order number: ZAT50NN01
Suitable Plug:
50
S48

9
Connecting cable M12×1; 8-pin Order number: ZAV50R201,
Order number: ZAV50R501,
Suitable Plug:
50
Cable length: 2 m (ZAV50R201)
Cable length: 5 m (ZAV50R501)
S81
Order number: ZAV50R502,
Suitable Plug:
50
Cable length: 5 m
S85
Connecting line M12×1, 8-pin Order number: ZAS50R601
Suitable Plug:
50
Cable length: 10 m
S85
Connection plug, M12×1, 4-pin Order number: ZAT51NN01
Suitable Plug:
51
S08

10
EN
Connecting cable M12×1; 4-pin; D-coding Order number: ZAV51R201,
Order number: ZAV51R601,
Suitable Plug:
51
Cable length: 2 m (ZAV51R201)
Cable length: 10 m (ZAV51R601)
Order number: ZAV51R202,
Order number. ZAV51R602,
Suitable Plug:
51
Cable length: 2 m (ZAV51R202)
Cable length: 10 m (ZAV51R602)
2
Connection and power supply cables
M12×1; 4-pin, different lengths are available for connecting the sensor/actuator.
Legend
Wire Colors according to
DIN IEC 757
Platinum measuring resistor
not connected
Test Input
Test Input inverted
Trigger Input
Analog Output
Ground for the Analog Output
Block Discharge
Valve Output
Valve Control Output +
Valve Control Output 0 V
Synchronization
Receiver-Line
Emitter-Line
Grounding
Switching Distance Reduction
Ethernet Receive Path
Ethernet Send Path
Interfaces-Bus A(+)/B(–)
Emitted Light disengageable
Magnet activation
Input confirmation
Contactor Monitoring
Encoder A/A (TTL)
Encoder B/B (TTL)
Black
Brown
Red
Orange
Yellow
Green
Blue
Violet
Grey
White
Pink
Green/Yellow
Supply Voltage +
Supply Voltage 0 V
Supply Voltage (AC Voltage)
Switching Output (NO)
Switching Output (NC)
Contamination/Error Output (NO)
Contamination/Error Output (NC)
Input (analog or digital)
Teach Input
Time Delay (activation)
Shielding
Interface Receive Path
Interface Send Path
Ready
Ground
Clock
Output/Input programmable
Power over Ethernet
Safety Input
Safety Output
Signal Output
Ethernet Gigabit bidirect. data line (A-D)
Encoder 0-pulse 0-0 (TTL)
Encoder A
Encoder B
Digital output MIN
Digital output MAX
Digital output OK
Synchronization In
Synchronization OUT
Brightness output
Maintenance
PT