Wenglor SEMG412 User manual

EN
Operating Instructions
Translation of the Original Operating Instruction
Subject to change without notice
Available as PDF version only
Status: 05.10.2017
Version: 07
www.wenglor.com
SEMG412−SEMG442
Type 4 Safety Light Curtain

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EN
Table of Contents
1. General 5
1.1 Information Concerning these Instructions 5
1.2 Explanations of Symbols 5
1.3 List of Abbreviations 6
1.4 Limitation of Liability 6
1.5 Copyrights 6
2. For Your Safety 7
2.1 Use for Intended Purpose 7
2.2 Use for Other than the Intended Purpose 7
2.3 Personnel Qualifications 8
2.4 Modification of Products 8
2.5 General Safety Precautions 8
2.6 Approvals and protection class 8
3. Technical Data 9
3.1 Response Times 11
3.2 Dimensional Drawings Safety Light Curtain 12
3.3 Housing dimensions, mounting technology 14
3.4 Connection Diagrams 15
3.5 Complementary Products (see catalog) 16
3.6 Layout 17
3.7 Control Panel 18
3.8 Scope of Delivery 18
4. Transport and Storage 19
4.1 Transport 19
4.2 Storage 19
5. Installation and Electrical Connection 20
5.1 System Overview 20
5.2 Installation 22
5.2.1 Installation with ZEMX001 Mounting Bracket 22
5.2.2 Installation with ZEMX002 Mounting Bracket 22
5.2.3 Installation with ZEMZ001 Mounting System 23
5.3 Securing the Danger Zone 24

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5.4 Safety Clearance 25
5.4.1 Safety Clearance for Vertical Approach to the Safety Field 25
5.4.2 Safety Clearance for horizontal approach to the Safety Field 28
5.4.3 Safety Clearance for Angular Approach to the Safety Field 28
5.5 Clearance from Reflective Surfaces 29
5.6 Multiple Systems 30
5.7 Deflection Mirror 31
5.8 Electrical Connection 32
5.9 Optical Alignment 32
5.10 Diagnostics 33
6. Functions 34
6.1 Default Settings 34
6.2 Function definition 34
7. Settings 37
7.1 Initial Start-Up 37
7.2 Overview of All Functions 43
7.3 Adjusting Range 44
7.3.1 Low Range 44
7.3.2 High Range 45
7.4 Safety Mode Without Contactor Monitoring 46
7.5 Safety Mode With Contactor Monitoring 47
7.6 Start-Up and Restart Inhibit Without Contactor Monitoring 49
7.7 Start-Up and Restart Inhibit With Contactor Monitoring 51
7.8 Signal output 53
7.9 Test Function 55
7.10 Restoring Default Settings 56
8. Testing 58
8.1 Testing Prior to Initial Start-Up 58
8.2 Annual Inspection 59
8.3 Daily Inspection 59
9. Maintenance 61
10. Shutdown 61

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11. Proper Disposal 61
12. Appendix 61
12.1 Change Index, Operating Instructions 61
12.2 Overview of Receiver Parameters Configuration 62
12.3 Display during Normal Operation 62
12.3.1 Receiver 62
12.3.2 Emitter 64
12.4 Display in Case of Error 65
12.4.1 Receiver 65
12.4.2 Emitter 67
12.5 Initial Start-Up Checklist 68
12.6 Connection Examples 70
12.6.1 Restart Inhibit Without Contactor Monitoring at SEMG4xxx 70
12.6.2 Restart Inhibit and Contactor Monitoring at SEMG4xxx 71
12.6.3 Restart Inhibit Without Contactor Monitoring at Safety Relay 72
12.6.4 SEMG4xx With Safety Mode Without Contactor Monitoring 73
12.7 EU Declaration of Conformity 74

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1. General
1.1 Information Concerning these Instructions
• These instructions are valid for the following products: SEMG4xx: Safety Light Curtain sales set consisting
of emitter and receiver, SEMG5xx: Safety Light Curtain emitter, SEMG6xx: Safety Light Curtain receiver.
• They make it possible to use the product safely and efficiently.
• These instructions are an integral part of the product and must be kept on hand for the entire duration of its
service life.
• Local accident prevention regulations and national work safety regulations must be complied with as well.
NOTE:
The operating instructions must be read carefully before using the product and must be kept
on hand for later reference.
1.2 Explanations of Symbols
• Safety precautions and warnings are emphasized by means of symbols and attention-getting words.
• Safe use of the product is only possible if these safety precautions and warnings are adhered to.
The safety precautions and warnings are laid out in accordance with the following principle:
ATTENTION-GETTING WORD!
Type and Source of Danger!
Possible consequences in the event that the hazard is disregarded.
• Measures for averting the hazard.
The meanings of the attention-getting words, as well as the scope of the associated hazards, are listed
below:
DANGER!
This word indicates a hazard with a high degree of risk which, if not avoided, results in death
or severe injury.
WARNING!
This word indicates a hazard with a medium degree of risk which, if not avoided, may result
in death or severe injury.
CAUTION!
This word indicates a hazard with a low degree of risk which, if not avoided, may result in
minor or moderate injury.
ATTENTION:
This word draws attention to a potentially hazardous situation which, if not avoided, may
result in property damage.
NOTE!
A note draws attention to useful tips and suggestions, as well as information regarding
efficient, error-free use.

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EN
LED Symbols
Descriptions of statuses of diagnostics LEDs
LED is lit up continuously.
The LED can have any status (lit up or off).
LED blinks.
LED is off.
1.3 List of Abbreviations
Abbreviation Meaning
ESPE Electro-sensitive protective equipment
SFH Safety field height
EDM External device monitoring = contactor monitoring
RES Restart inhibit
OSSD Output signal switching device
1.4 Limitation of Liability
• The product has been developed in consideration of the current state-of-the-art and applicable standards
and guidelines. Subject to change without notice.
• wenglor excludes all liability in the event of:
• Non-compliance with the instructions
• Use of the product for purposes other than those intended
• Use by untrained personnel
• Use of unapproved replacement parts
• Unapproved modification of products
• These operating instructions do not imply any guarantee from wenglor with regard to the described
procedures or specific product characteristics.
• wenglor assumes no liability for printing errors or other inaccuracies contained in these operating
instructions, unless wenglor was verifiably aware of such errors at the point in time at which the ope-
rating instructions were prepared.
1.5 Copyrights
• The contents of these instructions are protected by copyright law.
• All rights are reserved by wenglor.
• Commercial reproduction or any other commercial use of the provided content and information, in particu-
lar graphics and images, is not permitted without previous written consent from wenglor.

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2. For Your Safety
2.1 Use for Intended Purpose
The product is based on the following functional principle:
Safety Light Curtain
The Safety Light Curtain monitors the safety field between the emitter and the receiver. If the safety field is
interrupted by an obstruction, a switching command is triggered. This switching command either prevents
initialization of a hazardous machine motion, or stops an action which has already been started.
Use of the Light Curtain is only permissible if:
• Hazardous motion can be stopped by electrical means using the light curtain’s safety output
• Adequate detection of possible obstruction is assured with existing resolution
• Use of a type 4 Light Curtain with performance level PL e is permissible
This product can be used in the following industry sectors:
• Special machinery manufacturing • Electronics industry
• Heavy machinery manufacturing • Glass industry
• Logistics • Steel industry
• Automotive industry • Printing industry
• Food industry • Aviation industry
• Packaging industry • Construction industry
• Pharmaceuticals industry • Chemicals industry
• Clothing industry • Agriculture industry
• Plastics industry • Alternative energy
• Woodworking industry • Raw materials extraction
• Consumer goods industry • Other
• Paper industry
2.2 Use for Other than the Intended Purpose
• The product is not suitable for use in potentially explosive atmospheres.
• Only accessories supplied or approved by wenglor may be used with the product.
DANGER!
Risk of personal injury or property damage in case of use for other than the intended
purpose!
Use for other than the intended purpose may lead to hazardous situations.
• Observe instructions regarding use for intended purpose.

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2.3 Personnel Qualifications
• Suitable technical training is a prerequisite.
• In-house electronics training is required.
• Technical knowledge and experience concerning use of the guard is required in order to assure correct
evaluation of the safe working status during assembly, initial start-up and electrical installation.
• Trained personnel must have uninterrupted access to the operating instructions.
CAUTION!
Risk of personal injury or property damage in case of incorrect initial start-up and
maintenance!
Personal injury and damage to equipment may occur.
• Adequate training and qualification of personnel
2.4 Modification of Products
NOTE!
Modification of the product is impermissible.
Non-observance may result in loss of the CE marking and the guarantee may be rendered
null and void.
2.5 General Safety Precautions
NOTE!
• These instructions are an integral part of the product and must be kept on hand for the
entire duration of its service life.
• Read the operating instructions carefully before using the product.
• Protect the sensor against contamination and mechanical influences.
• Additional measures may be necessary in order to assure that the ESPE does not fail in a
dangerous fashion due to other types of light which are used in a special application (e.g.
resulting from the use of cordless controllers on cranes, emission due to welding sparks
or the effects of stroboscope lights).
2.6 Approvals and protection class
RoHS

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3. Technical Data
Order No. Emitter: SEMG531–SEMG542
Receiver: SEMG631–SEMG642
Emitter: SEMG512–SEMG522
Receiver: SEMG612–SEMG622
Optical Data
Range 0.2…6 m 0.25…14 m
Safety field height 250…1811 mm 326…1827 mm
Resolution 14 mm 30 mm
Aperture angle ± 2.5°
Emitter wavelength Typically 630 nm
Coated optics Yes
Resistance to extraneous light 10,000 lux
Electrical Data
Supply power
19.2 to 28.8 V DC (SELV, PELV power pack), it must be possible to
bridge power failures of 20 ms or more (EN 60204-1)
For US and Canada:
Device to be supplied by a certified Class 2 power supply that
complies with the requirements according NEC and CEC.
Fusing of supply voltage, inputs Max. 2 A
Power consumption, receiver
(operating voltage = 24 V) ≤200 mA (without load)
Power consumption, emitter
(operating voltage = 24 V) ≤100 mA
Internal fuse 2 A
Temperature range SFH ≤1061 mm: −25…55° C
SFH > 1061 mm: −5…55° C −25…55° C
Storage temperature −25…60° C
Relative humidity ≤ 95% (non-condensing)
Vibration resistance 5 g (10 ... 55 Hz)
Shock resistance 10 g/16 ms
Signal output
Signal output Semiconductor, PNP
Number of signal outputs 1
Signal output switching current ≤100 mA
Signal output voltage drop ≤ 2.5 V
Safety outputs
Safety outputs Semiconductor, PNP
Number of safety outputs 2
Safety output switching current ≤300 mA
Safety output leakage current ≤2 mA
Voltage drop at safety output ≤2.3 V
Max. voltage in off state < 2 V
Max. capacitive load ≤1 µF
Max. Inductive load ≤2.2 mH

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EN
Order No. Emitter: SEMG531–SEMG542
Receiver: SEMG631–SEMG642
Emitter: SEMG512–SEMG522
Receiver: SEMG612–SEMG622
Test pulse width, rate < 300 µs, typically 20 ms
Restart time after reach-in Typically 2 × response time
Inputs
Voltage range –30…30 V DC
Switching thresholds LOW: < 5 V, < 2 mA
HI: > 11 V, 6…30 mA
Activation duration
Acknowledgment input 0.1…4 s
EDM response/drop-off time 350 ms
Short-circuit proof Yes
Reversed polarity and overload proof Yes
Protection class III
Max. cable length
< 35 m/0.25 sq. mm
< 50 m/0.34 sq. mm
< 72 m/0.50 sq. mm
Mechanical
Housing material Aluminum
Protection IP65, IP67
Emitter connection 300 mm cable, 4/5-pin M12
Emitter cable diameter 5 mm
Receiver connection 300 mm cable, 8-pin M12
Receiver cable diameter 6 mm
Min. bending radius 5 × cable diameter (permanently laid)
10 × cable diameter (dynamic installation)
Technical Safety Data
ESPE type (EN 61496) 4
Performance level
(EN ISO 13849-1:2008) Cat. 4 PL e
Safety integrity level (EN 62061) SIL cl 3
PFHd 1,6 E-8 1/h
Service life TM
(EN ISO 13849-1:2008) 20 a
Functions
Finger protection Yes No
Hand protection No Yes
Safety mode Yes
Restart inhibit Yes
Contactor monitoring Yes

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The following table specifies the tightening torques of the plugs and mounting options in order to assure
compliant, error-free operation:
Connection type Connection tightening torque in Nm
M12 0,4
3.1 Response Times
Resolution: 14 mm
Order Number Response Time [ms]
SEMG631 7,6
SEMG632 8,3
SEMG633 9,9
SEMG634 11,6
SEMG635 13,2
SEMG636 14,9
SEMG637 16,5
SEMG638 18,2
SEMG639 19,8
SEMG640 21,5
SEMG641 23,1
SEMG642 24,8
Resolution: 30 mm
Order Number Response Time [ms]
SEMG612 6,6
SEMG613 7,5
SEMG614 8,3
SEMG615 9,1
SEMG616 9,9
SEMG617 10,8
SEMG618 11,6
SEMG619 12,4
SEMG620 13,2
SEMG621 14,1
SEMG622 14,9

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3.2 Dimensional Drawings Safety Light Curtain
20,5
20,5
L
1
2
34
28,5
34
28,5
5
5
18
7
7
49 32
49 32
L
18
17
17
3
AB
SFH
1 = emitter, 2 = receiver, 3 = control panel, SFH = safety field height
Emitter Detail
Receiver Detail

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Resolution: 14 mm
Order Number SFH (mm) L (mm) A (mm) B (mm) Max. weight per sensor (kg)
SEMGx31 250 249 1 0 0,38
SEMGx32 310 309 1 0 0,53
SEMGx33 460 459 1 0 0,69
SEMGx34 610 609 1 0 0,84
SEMGx35 761 760 1 0 0,99
SEMGx36 911 910 1 0 1,15
SEMGx37 1061 1060 1 0 1,30
SEMGx38 1211 1210 1 0 1,45
SEMGx39 1361 1360 1 0 1,61
SEMGx40 1511 1510 1 0 1,76
SEMGx41 1661 1660 1 0 1,91
SEMGx42 1811 1810 1 0 2,07
Resolution: 30 mm
Order Number SFH (mm) L (mm) A (mm) B (mm) Max. weight per sensor (kg)
SEMGx12 326 311 15 0 0,53
SEMGx13 486 461 15 10 0,69
SEMGx14 626 611 15 0 0,84
SEMGx15 787 762 15 10 0,99
SEMGx16 927 912 15 0 1,15
SEMGx17 1087 1062 15 10 1,30
SEMGx18 1227 1212 15 0 1,45
SEMGx19 1387 1362 15 10 1,61
SEMGx20 1527 1512 15 0 1,76
SEMGx21 1687 1662 15 10 1,91
SEMGx22 1827 1812 15 0 2,07

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3.3 Housing dimensions, mounting technology
ZEMX001 Mounting Bracket
• For wall/profile mounting
• Scope of delivery: 2 pieces
• Including screws, washers and slot nuts
ZEMX002 Mounting Bracket
• For mounting in Protection Columns
• Scope of delivery: 2 pieces
• Including screws, washers and slot nuts

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ZEMZ001 Mounting System
• For wall mounting
• Adjustable
• Scope of delivery: 2 pieces
• Including screws, washers and slot nuts
3.4 Connection Diagrams
Receiver Emitter
+ + supply power
– 0 V supply power
OSSD Safety output
Signal Signal output
Ground
RES Acknowledgement input
EDM Contactor monitoring
E Analog or digital input

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EN
Legend
Wire Colors according to
DIN IEC 757
Platinum measuring resistor
not connected
Test Input
Test Input inverted
Trigger Input
Analog Output
Ground for the Analog Output
Block Discharge
Valve Output
Valve Control Output +
Valve Control Output 0 V
Synchronization
Receiver-Line
Emitter-Line
Grounding
Switching Distance Reduction
Ethernet Receive Path
Ethernet Send Path
Interfaces-Bus A(+)/B(–)
Emitted Light disengageable
Magnet activation
Input confirmation
Contactor Monitoring
Encoder A/A (TTL)
Encoder B/B (TTL)
Black
Brown
Red
Orange
Yellow
Green
Blue
Violet
Grey
White
Pink
Green/Yellow
Supply Voltage +
Supply Voltage 0 V
Supply Voltage (AC Voltage)
Switching Output (NO)
Switching Output (NC)
Contamination/Error Output (NO)
Contamination/Error Output (NC)
Input (analog or digital)
Teach Input
Time Delay (activation)
Shielding
Interface Receive Path
Interface Send Path
Ready
Ground
Clock
Output/Input programmable
Power over Ethernet
Safety Input
Safety Output
Signal Output
Ethernet Gigabit bidirect. data line (A-D)
Encoder 0-pulse 0-0 (TTL)
Encoder A
Encoder B
Digital output MIN
Digital output MAX
Digital output OK
Synchronization In
Synchronization OUT
Brightness output
Maintenance
reserved
PT
3.5 Complementary Products (see catalog)
wenglor offers Connection Technology for field wiring.
Suitable Mounting Technology No.
810
790
820
Suitable Connection Technology No. (emitter)
2
S02
35
S06
Suitable Connection Technology No. (receiver)
89
S74
Protection Column with Screening Grid SZ000EGxxxNN01
Protection Column with Deflection Mirror SZ000EUxxxNN01
Safety Relay SG4-00VA000R2, SR4B3B01S, SR4D3B01S
Deflection Mirror Z2UG00x

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3.6 Layout
1
2
3
4
1 = optics (safety field)
2 = indicator LEDs (control panel)
3 = plug connector with cable
4 = mounting slot

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3.7 Control Panel
Receiver
Display Color
8
7
6
5
4
3
2
1
SIG LOW/
DIAG4
DIAG3
EDM/DIAG2
SYNC/DIAG1
ERROR
RES
OSSD OFF
OSSD ON
8 Diagnostics 4/weak signal YE
7 Diagnostics 3 YE
6 Diagnostics 2/contactor
monitoring
YE
5 Diagnostics 1/
synchronization
YE
4 Error RD
3 Acknowledgment prompt YE
2 OSSD off RD
1 OSSD on GN
Emitter
Display Color
6
5
4
3
2
1
TEST/DIAG4
DIAG3
DIAG2
HI RAN/DIAG1
ERROR
POWER
6 Diagnostics 4/test YE
5 Diagnostics 3 YE
4 Diagnostics 2 YE
3 Diagnose 1/high range YE
2 Error RD
1 Supply power GN
3.8 Scope of Delivery
• Emitter and receiver with identical SFH
• Quick start
• Operating Instructions on CD
• Test rod matched to the resolution of the ESPE (Ø 14 mm – ZEMG003/Ø 30 mm – ZEMG004)
• Daily Inspection sticker
• Mounting bracket (ZEMX001)

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4. Transport and Storage
4.1 Transport
Upon receipt of shipment, inspect the goods for damage in transit. In the case of damage, conditionally
accept the package and notify the manufacturer of the damage. Then return the device making reference to
damage in transit.
4.2 Storage
The following points must be taken into condition with regard to storage:
• Do not store the product outdoors.
• Store the product in a dry, dust-free place.
• Protect the product against mechanical impacts.
• Protect the product against exposure to direct sunlight.
ATTENTION:
Risk of property damage in case of improper storage!
The product may be damaged.
• Comply with storage instructions.

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EN
5. Installation and Electrical Connection
5.1 System Overview
Path-Folding Mirrors
Z2UG001 80 mm
Z2UG002 750 mm
Z2UG003 1350 mm
Z2UG004 1900 mm
Connector Cables
M12, 4-pin to open end
(for emitter)
S23-2M (straight, PVC) 2 m
S23-5M (straight, PVC) 5 m
S23-10M (straight, PVC) 10 m
S29-2M (angled, PVC) 2 m
S29-5M (angled, PVC) 5 m
S29-10M (angled, PVC) 10 m
M12, 5-pin to open end
(for emitter)
ZAS35R501 (straight, PUR) 5 m
M12, 8-pin to open end
(for receiver)
ZAS89R501 (straight, PUR) 5 m
ZAS89R601 (straight, PUR) 10 m
ZAS89R502 (angled, PUR) 5 m
ZAS89R602 (angled, PUR) 10 m
Mounting Technology
Mounting bracket ZEMX001
Mounting bracket ZEMX002
Mounting system ZEMZ001
Safety Columns
SZ000EG125NN01 (with protective disc) 930 mm
SZ000EG170NN01 (with protective disc) 1380 mm
000EG215NN01 (with protective disc) 1830 mm
SZ000EU125NN01 (with path-folding mirror) 930 mm
SZ000EU170NN01 (with path-folding mirror) 1380 mm
SZ000EU215NN01 (with path-folding mirror) 1830 mm
Safety Relays
SG4-00VA000R2
SR4B3B01S
SR4D3B01S