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  9. Westerbeke WMD 4.4 User manual

Westerbeke WMD 4.4 User manual

WESTERBEKE
4AKW
MARINE
DIESEL
G91
ERATOR
1
SET
MODELWMD 4
A s
mall
, re
liabl
e,
smaoth running
Ge
nerator
Se
t for
all
yo
ur
s
hipb
o
ard
needs; 120 vo
lt
el
ec
tri
c
al
power
at
the turn of a
sw
it
ch for:
El
ec
tri
c Coo
kin
g,
Mi
cr
ow
ave Oven, Re
fri
ge
rati
on,
C
abin
Applian
ces
, Power Tools, a
nd
Navigation/Co
mmuni
ca-
ti
on Equipme
nt
.
Lik
e
all
W
es
terbeke Gene
rat
or
Se
ts,
it
is
fr
es
h
w
at
er cooled with an Engine mo
unt
ed He
at
Exchan
ge
r. The
Engine
and
Gene
rat
or
ar
e conn
ec
ted
thr
ough sp
ec
ial
"Com-
mo
niz
ed"
Dri
ve
Di
scs,
Fl
yw
heel,
and
Fl
yw
h
ee
l Housing
int
o a
co
mpa
ct, c
ar
e
full
y
ali
gned
Ge
ne
rat
or
Se
t.Theco
mpl
ete unit is
mo
unt
ed on
li
g
htw
eig
ht
rail
s through soft fl
ex
ibl
e I
so
lator
Mo
unt
s that
pr
eve
nt
the
tr
ansfer of v
ibrati
on. A
li
ght
we
ight
rem
ov
abl
e
Drip
Tray is fitted
und
er the unit between
th
e
mounting
rail
s. The
En
gine is fitted with an El
ec
tric
Fuel Pump
and
Se
lf
-
Bl
eedingFuel
Sys
tem w
hi
ch r
es
tarts after l
oss
of
fu
el
s
uppl
y without ma
nu
al
air
bl
ee
din
g. Cast iron cy
lind
er h
ea
d
and
bl
ock
plu
ssw
irl
type combus
ti
on chamber
pl
us
tuned a
ir
intake s
il
encer
pr
odu
ce
qui
et running unmatched in
th
e
indus
try
.
The W
es
te
rb
eke 4.4 is
li
ghtweig
ht
, s
af
e,
dependabl
e,
du-
rabl
e,
and
econo
mi
c
al
to ope
rat
e. D
es
igned to operate at a
qui
et 1800 RPM, the W
es
te
rb
eke 4.4 o
ff
e
rs
2
cy
lin
de
r 4 cycle
smoothn
ess
to prov
id
e elec
tri
c
al
conve
ni
en
ces
usua
ll
y
fo
und
o
nl
y on
lar
ger bo
at
s.
FOR
POWER
OR
SAILBOAT
.
..
A N
EW
SERIES
OF
DIESEL GENERATOR SETS FROM WESTERBEKE.
GENERATORS: 3,
4.4
, 6,
8,11,12.5,15,20,25,32,45
Fresh
Wste,
Cooled
Diesel
Gene,stotS
from
Westerbeke.
o
ESIGN: Four pole revolving annature, inherently regu-
at~
,
self limiting, rectifierexcited,
A.C.
slip rings,single
ng design.
I
beari
V
OL
TAGE REGULA
nON
± 7% no load
to
full
load.
F
REQUENCY REGULATION: 3 Hertz (5%) no load
to
fu
II
load.
INSUALTION: Class F
as
defined by
NEMA
MGI-I
.
65
.
EL
EC
TRICAL C
HAR
ACT
ER
IST
ICS
Model
Volts
Amps
Hertz
Phase Wire
4.4-612
120
36
.6 60 1 2
4.
4-613
120/240 18.3 60 1 3
3.3-
512
120 27.5 50 1 2
3.
3-513
120/240 13.7 50 1 3
ENGINE
Engine Type
........
.4 cycle,water cooled, naturally
aspirated
,vertical overhead valve,diesel engine
Cylinder
arrangement
.
............
2cylinders
in
line
Bore & Stroke
..
........
2.
68
"
x3
.
07
" (68mm.x78mm
.)
Displacement
.. ..
..
..
......
37
cubic inch (
.606
litre)
Compression ratio . .
..
...
. . .
..
. .
....
.
..
. . . .
23
to I
Cooling water capacity . .
...
..
. . . . . . . .
..
.
..
. .6 Qts.
Rotation
....
....
SAE
Std.(clockwise facing lront end)
Fuel Injection Pump .
..
...
.
..
Bosch DistributorType
Individual plunger lor
each
cylinder,
cam
driven
in
a
pre
cision housing machined
in
block for
rigidity
and
accuracy.
Inj
e
ctors
..
......
..
.
....
.
..............
Pintle type
Self-Bleeding Fuel System . .
..
. . .Restarts alter loss
01
luel supply without manual air bleeding.
Combustion Chamber
.....
.
..
.
..
.Swirl type lor easy
starting and quietoperation
Total weight
.....
.
.......
.
................
430 Ibs.
Governor
...............
Me
chanical centrifugal type
Fuel filter
...................
.
..
Paper element type
Lubricating device .
..
...
.
.....
Forced lubrication by
trochoid pump
Lub.oil filter .
...
Full
How
,spin
on
,
paper
element type
Lub.oil capacity . .
..
...
..
. .
...
. .
....
. . . . . .
2.5
Qts.
Starting
motor
......
..
Geared electric motor,
12
Volt.
Startingaid
..
.....
.
..
12
Volt sheathed type glow plug
Fuel
pump
.
.....
..
..
..
........
Electric plunger type
Rated
RPM
.....
..
..
..
...
.
..
.
..............
.
1800
Max. Hp.
at
rated
RPM
.
..
.
..
.
.....
.
..........
8.6
HP
Full load fuel
consumption
....
.
....
approx.
0.5
GP
.H.
MODEL
WMD
4.4
TEMPERATURE RISE' Within
NEMA
MGI-22
.40 defini
tion
when
operating @
full
load.
COOLING: Centrifugal blower,
direct
connected.
RADIO INTERFERENCE LEVEL:Capacitors rninimiz
e
interferencewithin
the
limits
01
mostmarine applications.
ARMATURE: Balanced laminated steel,
doub
le dip
ped
and
baked.
RATIN
GS
D
ERATIN
GS
ENGINE
Power
Factor KW
RPM
Start
1.0 4.4 3.5% each
1000
feet
1800
Remote
1.0 4.4 above sea level. 1800 Remote
1.0 1%
lor
each
10
0 Fahrenheit Remote
3.3 above 850 Fahrenheit ambient. 1500
1.0 3.3 10% for continuous duty. 1500 Remote
3
phase
not
available
11'1
either50
or
60
cyde
.
STA DARD EQUIPME T
12
Volt50 Ampere Alternator . Coolant recovery tank
Fresh
water
cooling system . Operators Manual
Air IntakeSilencer.
12
Volt Starting Motor
Flex Isolator Engine Mounts . Control Panel
Water
Injected Exhaust Elbow . Drip Tray
Hi
Water
-
Lo
Oil Shutdown
Hi
Exhaust Temp.Shutdown
On
PlantSalety Stop Switch
. -
()
e
j'~-~
1"\0
'-..
" )
\"".
' )
e 0
r.~~
,
,~
... I
.UTE"
..
"E
" /
.:-
-
~
STANDARD
MO
UNTED
PANEL
~
OPTIONAL
"SOUND/GUARD"
SOUND
ENCLOSURE
APPROX.
OIMEN
.
25
"W
II
41
" l Ie 27" H
APPRDX
. WGHT.
118LBS
.
OPTIONAL EQUIPMENT
Sound
Guard, Hydro Hush Muffler, re
mot
e
start
-
stop
control
,
15
It. plug-in extension harness lor Remote
Mounting Control Panel, Control Panel cover plate,Ship
to
Shore RotaryTransferSwitch.
OR
CONTACT
THE
...
J. .
WESTERBEKE
CORP.
Manne NLP4/
84
7500
Pmled
11'1
U
SA
Avon
Industrial Par
k,
A
vo
n, MA 02322, (617) 588-7700
Cable: Westcorp, Avon, Telex: 92·4444
WESTERBEKE
4AKW
MARINE
DIESEL
G~ERATOR
~
SET
As
mall
, re
liabl
e,
sm
ao
th running Generator
Se
t for a
ll
yo
ur
s
hipb
oard n
ee
ds
; 120 volt el
ec
tr
ic
al
power at
th
e turn of a
switch
far
: Ele
ctri
c Cookin
g,
Mi
crowa
ve
Oven, Refri
ge
rati
on,
C
abin
Applian
ces
,Power Tool
s,
andNavig
ati
on
/Co
mmunica-
t
io
n Equipme
nt
.
Lik
e
all
W
es
terbeke
Ge
nerator
Se
t
s,
it
is
fr
es
h
w
at
er cooled with an
En
gine mounted Heat E
xc
han
ge
r.
Th
e
Engine
and
Ge
nerator are
co
nn
ec
ted
thr
ough special "
Co
m-
mo
niz
ed"
Dri
ve Discs, Fl
yw
h
ee
l,
and
Fl
yw
h
ee
l Housing into a
co
mpa
ct,c
ar
e
full
y
ali
gned
Ge
nerator
Se
t.
Th
e
co
mpl
eteunit
is
mounted an
li
g
ht
we
ight
rai
ls through
so
ft
flex
ibl
e
Is
olator
Mo
unt
s that preve
nt
the transfer of vibration. A light
we
ig
ht
remo
vabl
e
Drip
Tr
ay is fitted under
th
e unit bet
wee
n
th
e
mounting
rail
s.
Th
eEngine is fitted with an El
ec
tri
c
Fu
el Pump
and
Se
lf
-
Bl
ee
ding
Fu
el
Sys
tem w
hi
ch r
es
tarts after l
oss
of
fu
el
s
uppl
y without manual
air
bl
ee
ding.
Cas
t iron cylin
de
r head
and
bl
ock
plu
sswi
rl
type combus
ti
on cham
be
r plus tuned
ai
r
int
ake s
il
en
ce
r
pr
odu
ce
qui
et running unmatched in
th
e
i
ndu
s
try
.
The W
es
te
rb
eke 4.4 is
li
g
ht
weight, s
af
e, dependable,
du
-
rabl
e,
and
econo
mi
c
al
to operate. D
es
igned to operate at a
qui
et 1800 RPM, the W
es
te
rb
eke 4.4 o
ff
ers 2 cy
lind
er 4 cycle
sm
oo
thn
ess
to
pr
ov
id
e el
ec
tri
c
al
co
n
ve
ni
en
ces
usually fo
un
d
o
nl
y on
lar
ger boats.
FOR POWER OR
SA
ILBOAT
...
A
NEW
SE
RI
ES
OF
DI
ESEL GENERATOR SETS FR
OM
WESTERBEKE.
GENERATORS:
4.4
, 7.7,
10
, 11.0, 12.5,
15
,20,30,45
Fresh
Wat",
CoollHI
oi"s,,'
G"""",tOTS from W"st"rlHIk".
".II:l:j
W
~;l
:
J
~:~
t!
I
!,~t,\j
til
;ll\'I:t
I)
I:l:j
~
(8
~~,
~
;fy,
(I)
;1
RATING:
4.4
kw,
1.0
power factor. INSULATION:Class "F"
as
defined by
NEMA
MGI-1.65.
VOLTAGE
: Model
612
- 1
20
volt, 2
wir
e,
36.6
amps. TEMPERATURE RISE: Within
NEMA
MGI
-22.40
de
fi-
Model
613
- 120/240 volt,3 wire,
18
.3
amps. nition when operating at full load. (
FREQUENCY:
60
Hertz (50 Hertz available at reduced COOLING:Centrifugal type blower,
dir
ec
t connected.
out-put. Consult factory.) RADIO INTERFERENCE LEVEL:
Ca
pacitors minimize
DESIGN: Four pole revolving armature with no
D.C.
interference within the limits of most commercial and
brushes
or
commutator. Inherently r
eg
ulated with solid civilianapplications.
state rectifier type self-excitation. A
.C.
slip rings, drip ARMATURE: Balanced laminated st
ee
l,
double dipped
proof construction, single bearing design and self and baked.
limiting
. Connection to the engine
is
by
a semi-flexible FIELD RING:Thickhot rolled steel with welded bearing
drive disc for positive alignment. support bracke
t.
Ma
chined
as
an
assembly for prec
is
e
VOLTAGE
REGULATION: ±
10
% no load to full load. bearing alignment.
FREQUENCY REGULATIONS:3Hertz(5%) no load to BEARING: Pre-lubricated ball bearing, double sealed
full load. with anti-rotation lock.
ENGINE
Engine Type .
.....
.
..
4cycle,water cooled,naturally
aspirated, vertical overhead valve,diesel engine
C
ylinder
arrangeme
nt
.
..
.
........
.2 cylinders in line
Bore & Stroke
....
.
....
.2.
68
"
x3
.
07
" (68mm.x78mm.)
Displacement
..
..
..........
37cubic inch (
.606
litr
e)
Compression ratio
..........
.
..
.
..
. .. . .
..
. .
23
to I
Cooling water capacity .
..........
..
........
.6Qts.
Ro
tation
...
.
..
..
SAE
Std.
(clockwise
fa
cing front end)
Fuel Injection Pump
...
.
..
..
.
BOsch
DistributorType
Individual plunger for each cylinder, cam driv
en
in a pr
ec
ision housing machined in block for
rigidity and accuracy.
Injectors
.....
.
....
.
.....
.
.. ..
..
..
..
.
..
Pintle type
STANDARD EQUIPMENT
12
Volt
50
Ampere Alternator . Coolant recovery tank
Fresh water cooling system . Operators Manual
Air Intake Silencer . 12VoltStarting Motor
Fl
ex Isolator Engine Mounts .
Co
ntrol
Pan
el
Water Inject
ed
Exhaust Elbow . Drip Tray
(
Self-Bleeding
Fu
el System
.......
R
es
tarts alter loss of
fuel supply without manual air bleedin
g.
Combustion Chamber
.........
.
..
Swi
rl type for
easy
starting and quietoperation
ST
ANDARD MOUNTED PAN
EL
OPTION
....
L
..
SOUND/GU
....
RD"
SOUND ENCLOSU
RE
....
PPROX.DIMEN. 25" W x
41
" L x 27"H
....
PPROX. WGHT. 118
LBS
.
Total weight .
...
.
..........
..
.
.. ..
.
....
..
.
430
Ibs
.
Governor
...
.
..
. .
.......
Mechanical
ce
ntrifugal type
Fuel filter
.....
. .
....
.
......
. .. .Paper eleme
nt
type
Lubricatingdevice . . . .
....
.
...
Forced lubrication by
trochoid pump
Lub·.
oil
filter . . . .Full flow,spin on,
pape
r ele
me
nt type
Lub.
oi
l capacity
.................
.
..
.
....
.
2.5
Qts.
Starting motor
..
. .
....
Gea
r
ed
electric motor,
12
Volt.
Startingaid
....
.
.....
12
Volt sheathed type glow plug
Fuel pump
....
.....
.
....
.
...
..Electric plunger type
Rated
RPM
....
....
.
....
.....
..
.
.. ..
. .
.....
.
1800
Max.Hp.at rated
RPM
........
.
..
..
.
....
.
.. ..
8.6
HP
Full load
fu
el consumption .
..
.
..
. . .approx.
0.5
G.P
.H.
OPTIONAL EQUIPMENT
Sound Guard, Hydro Hush Muffler, remote start -stop
control,
15
ft. plug-in extension harn
ess
for Remote
Mounting
Co
ntr
ol Panel,
Co
ntrol
Pan
el cover pla
te
,Ship
toShore Rotary Transfer Switch.
OR
CONTACT
THE
..
.
J. H.
WESTERBEKE
CORP.
Marine /l.lP
5iS
:?
75
00
Pnnted
In
U
SA
.
Avo
n
In
dust
ri
al
Par
k,
Avon,
MA
02322, (6
17)
5
88
-7700
Ca
ble
:
We
st
co
rp
, A
vo
n, Telex: 92-4444
WESTERBEKE
4AKW
MARINE
DIESEL
GYERATOR
f"
SET
\
--,
1 =
GENERATORS:
MODel WMD 4.4
A small, re
liabl
e, smooth running Generator Set for a
ll
yo
ur
shipbo
ard
n
ee
d
s:
1
20
volt el
ec
tri
c
al
power
at
the turn of a
switch for:
El
ec
tri
c Cooking,
Mi
crowa
ve
Ove
n, Re
fri
ge
rati
on.
Cabin
Applian
ces.
Power Tools.
and
Navigation/ Communica.
ti
on Equipment.
Lik
e
all
W
es
terbeke Generator Sets, it is
fr
es
h
w
at
er cooled Witll an
En
gine mounted He
at
E
xc
han
ge
r.
Th
e
En
gine
and
Generator
ar
e conn
ec
ted thraugh sp
ec
ial
"Com·
mo
ni
ze
d"
Dri
ve
Di
scs
,
Fl
yw
ll
ee
l,
and
Fl
yw
h
ee
l Housing into a
compac
t.
ca
re
full
y
ali
gned Generator Set.
Th
e co
mpl
ete unit is
mounted on lightweight
rail
s through
so
ft adjustable
fl
e
xibl
e
I
so
lator Mounts that
pr
eve
nt the transfer of v
ibrati
o
n.
A light·
weig
llt
remov
abl
e
Drip
Tray is fitted
und
er the unit between
the mounting
rail
s.
711
e Engine
is
fitted with an
El
ec
tri
c Fuel
Pump
and
Self-Priming Fuel Sy
st
em that eliminateshand
prim·
ing
and
bl
ee
din
g.
Cast iron cy
lind
er he
ad
and
bl
ock
plu
ss
wi
rl
type
co
mbus
ti
on cha
mb
er
plu
s tuned air intake s
il
en
ce
r
pr
o-
du
ce quiet running unmatched in
th
e
in
dustry.
Th
e W
es
terbeke 4.4 is lightweight. s
af
e. dependable, du·
rabIe,
and
eco
no
mi
c
al
to operate. Designed to ope
rat
e
at
a
qui
et 1800
RPM.
the W
es
terbeke 4.4 o
ff
e
rs
2 cy
lind
er 4 cycle
smoothne
ss
to
pr
ov
id
e ele
ctri
c
al
con
ve
ni
en
ces
us
uall
y fo
und
o
nl
y on larger boats.
FOR
POWE
R OR
SAI
LBOAT
...
A
NEW
SE
RI
ES
OF
DIESEL GENE
RA
TOR
SE1S
FROM
WESTE
RB
EKE.
, 7.7,
70,
77.7, 72.5,
75,
20,
30,
45
4.4
kw.
1.0
power
fa
ctor.
Model 6
12
-
120
volt. 2
wir
e.
36.6 amps.
Model 613 -1201240 volt. 3
wir
e.
18.3 amps.
60
Hertz
(50
Hertz available at redu
ce
d
out·put.
Co
nsult
fa
ctory
.)
Four pole revolving armature with no D
.C.
brushes or commutator. Inherently reRulated with solid
state r
ec
tifier type self·excitation. A
.C.
slip rings.
drip
proof construction.
si
ngle b
ea
ring d
es
ign. Connection to
th
e engine
is
by a semi·flexible
driv
e disc for positive
alignment. ±7%
110
l
oa
d to full load.
RECiU
3 Hertz
(5
%) no l
oa
d to
full load.
control panel
00
,u.
Engine
Typ
e
..........
4 cycle. water cooled.naturally
aspirated. vertical overhead valve. diesel engine
Cy
linder arrangement ...
...
2 cylinde
rs
in line
Bore & Stroke . . . . .
..
.
2.68"x3
.
07"
(68mm.x78mm.)
Displa
ce
ment . . . . . . . . . . . . . .
:17
cubic inch (566 litre)
Co
mpr
ess
ion ratio
....................
23
to I
Cooling water capac
ity
..
. . . . .
..
.
...........
6
Qts
.
Rotation
....
SAE
Std.
(clockwise
fa
cing front end)
Fu
el Inj
ec
tion Pump
....
.
.....
Bosch Distributor
Typ
e
Individual plunger for each cylinder, cam driven
in a precision housing machined in bl
oc
k for
rigidity and
acc
uracy.
Inj
ec
tors
..............................
Pintle type
Combustion Chamber . . . . .Swirl type for easy
starting and quiet operation
Total weight.
............................
.410
Ibs.
Governor
...............
Mechani
ca
l
ce
ntrifu
ga
l type
Fu
el filter
..............
.
.......
Paper element type
Lubricating device .For
ced
lubri
ca
tion
by
trochoid pump
Lub. oil filter
....
.Full
fl
ow. spin on. paper element type
Lub.oil
ca
pa
city . . . . . . . . . . . . . . . . .
..
2.5
Qts
.
Starting
motor
.........
Geared el
ec
tri
c motor.
12
Volt.
Starting aid
..........
12
Volt sheathed type glow plug
Fu
el
pump
.........
.
.....
Electric plunger type
Rat
ed
RPM
..
.
.........
.
............
.
..
1800
Max. H
p.
at
rated
RPM
..........
.
...........
8.6 HP
J
MODEL
WMD
4.4
C
lass
"F"
as
defined by NEMA MGI·1.65.
Within NEMA MGI-22.40 defi- (
nition when operating
at
full load.
Ce
ntrifugal type blower. dir
ec
t connected.
Ca
p
aci
to
rs
minimize
inte
rf
eren
ce
within
the limits of m
os
t co
mm
ercial and
ci
vilian applications.
Balan
ce
d laminated steel. double dipped
and baked. Thick hot rolled st
ee
l with weld
ed
b
ea
ring
support bracke
t.
Ma
chined
as
an
assembly for precise
bearing alignment.
Pre-lubri
ca
ted ball b
ea
ring. double
sea
led
with anti-rotation lock.
12 Volt 50 Ampere Alternator ·
Coo
lant recove
ry
tank
Fr
es
h water cooling
sys
tem · Operators Manual
Air
Intake Silencer ·
12
Volt Starting Motor
Adjustable
Fl
ex Isolater Engine Mounts . Control
Pan
el
Water Inj
ec
ted Exhaust Elbow
STANDARD
MOUNTED
PANEL
L
Hydr
o Hu
sh
Silencer · "Sound/Guard"
OPTIONAL
"SOUND /CUARD"
SOUND
ENCLOSURE
Remote Instrument
Pan
el ·
10
'
Cab
le for remote Panel
Ship to Shore Transfer Switch
OR
CONTACT
THE
.
..
Marine
LP·S
/SI/
5M
Printed
in
U
SA
©Westerbeke
Co
rp
.
Av
on tndustrial
Park
, Avon,
MA
02322,
(617)
588
-7700
Cable:
We
s
tcorp
,
Avon
,
Telex
:92-
44
44

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