Westermann Cleanmeleon ll Guide

Westermann Cleanmeleon II Westermann GmbH & Co .KG
Westermann
Cleanmeleon ll
Operating instructions and spare parts
list

Westermann Cleanmeleon II Westermann GmbH & Co .KG
Foreword
Dear customer,
By purchasing the Westermann Cleanmeleon ll, you are now in
possession of a product that has been manufactured to the highest
quality standards.
These operating instructions contain useful and important infor-
mation relating to the operational safety, reliability and value reten-
tion of your Westermann Cleanmeleon ll.
The content familiarises you with how to operate, service and
maintain the vehicle. It also helps you to prevent risks and avoid
damage.
We wish you the very best results with your Westermann
Cleanmeleon ll.
Westermann GmbH & Co.KG

Westermann Cleanmeleon II Westermann GmbH & Co .KG
Index
1. General information.......................................................................1
1.1. Purpose....................................................................................1
1.2. Product information...................................................................1
1.2.1 Manufacturer.............................................................................1
1.2.2 Type plate.................................................................................2
1.2.3 Ordering spare parts.................................................................2
1.2.4 Intended use.............................................................................3
1.2.5. Technical datasheet..................................................................4
2. Safety..............................................................................................5
2.1. Safety information symbols in the operating instructions..........5
2.2. Staff training and instruction......................................................6
2.3. Risk of non-compliance with the safety instructions ..................7
2.4. Safe working practice................................................................7
2.5. Safety instructions for the operator/user....................................8
2.6. Safety notice for maintenance, inspection and installation work..
...............................................................................................11
2.7. Unauthorised modifications and production of spare parts......12
2.8. Inadmissible modes of operation.............................................12
2.9. Warning symbols on the machine according to ISO 11684 .....13
3. Westermann Cleanmeleon II .......................................................14
3.1. Typeplate (identification).........................................................14
3.2. Storage...................................................................................15
3.3. Description of product and accessories...................................16
3.4. Attachments............................................................................17
3.5. Installing the attachments .......................................................18
3.5.1. Attachment to swing arm.........................................................18
3.5.2. Attachment to swing arm with attachment shoe ......................19
4. Device start-up.............................................................................20
4.1. Seating adjustment.................................................................21
4.2. Checking the engine before start-up .......................................22
4.3. Handbrake..............................................................................23
4.4. Gear activation........................................................................23
4.5. Starting / stopping Cleanmeleon II..........................................24
4.5.1. Handstart GXV 160 engine (engine start/stop)........................24
4.6. Transportation.........................................................................26
4.7. Working with the vehicle .........................................................27
4.8. Dismantling the tool ................................................................28
5. Hydraulic controls........................................................................29

Westermann Cleanmeleon II Westermann GmbH & Co .KG
5.1. Hydraulic oil quantity (standard)..............................................29
6. Optional component:...................................................................30
6.1. Large oil sump........................................................................30
6.2. Large hydraulic pump .............................................................30
6.3. Oil cooler/hydraulic oil filter .....................................................31
6.4. Electrical system.....................................................................31
7. Maintenance and repair...............................................................32
7.1. General information ................................................................32
7.2. Tighten V-belt .........................................................................34
7.3. Lubrication..............................................................................34
7.4. Faults, causes and solution.....................................................35
8. EC Declaration of Conformity .....................................................37
9. Warranty guidelines.....................................................................38
10. Spare parts list.............................................................................41
10.1. Exploded drawing of rear wheel bearing .................................42
10.2. Parts list of rear wheel bearing................................................42
10.3. Exploded drawing of throttle handle........................................43
10.4. Parts list of throttle handle.......................................................43
10.5. Exploded view of foot lifting mechanism..................................44
10.6. Parts list of foot lifting mechanism...........................................44
10.7. Exploded view of covering hood..............................................45
10.8. Parts list of covering hood.......................................................45
10.9. Exploded drawing of frame .....................................................46
10.10. Parts list of frame....................................................................47
10.11. Exploded drawing of frame.....................................................48
10.12. Parts list of frame....................................................................49
10.13. Exploded view of drive / steering ............................................50
10.14. Drive/steering parts list ...........................................................51
10.15. Exploded view of drive/steering ..............................................52
10.16. Drive/steering parts list ...........................................................53
10.17. Exploded view of steering console..........................................54
10.18. Parts list of steering console...................................................54
10.19. Exploded view of foot lifting mechanism .................................55
10.20. Parts list of foot lifting mechanism...........................................55
10.21. Exploded view of steering wheel.............................................56
10.22. Parts list of steering wheel......................................................56
10.23. Hydraulic diagram...................................................................57
10.23.1 Cleanmeleon II without hydraulic lifting mechanism..............57
10.23.2 Cleanmeleon II with hydraulic lifting mechanism...................58

Westermann Cleanmeleon II Westermann GmbH & Co .KG
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1. General information
Please observe the operating instructions provided by the
manufacturer for the Cleanmeleon ll and for the motor, as this
is essential for problem-free use.
Only proper operation, observation of the safety information
and appropriate maintenance and care guarantee the long-
term use of your recently purchased machine.
Please ensure that only the operations required for the
Cleanmeleon ll are explained. Please refer to the enclosed op-
erating instructions for the motor for all other information on
the motor.
1.1. Purpose
The Cleanmeleon ll is perfectly suited to cleaning slatted floors,
sweeping up feed, shifting snow, sweeping paved areas and litter-
ing down barns.
The high-powered battery ensures easy operation with a variety of
accessories.
1.2. Product information
1.2.1 Manufacturer
Westermann GmbH & Co. KG
Schützenhof 23
49716 Meppen
Tel.: 05931 / 49690-0
Fax: 05931 / 49690-99

Westermann Cleanmeleon II Westermann GmbH & Co. KG
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1.2.2 Type plate
The type plate is located on the right-hand side of the steering col-
umn (in the direction of travel).
1.2.3 Ordering spare parts
When ordering spare parts or accessories, the type designation,
machine number and year of construction should be stated.
The use of accessories and spare parts from other
manufacturers is only permitted by arrangement with
the manufacturer. Original accessories authorised by
the manufacturer are recommended for safety rea-
sons. The use of other accessories may exclude lia-
bility for any loss or damage that may arise.
Notice
Type plate

Westermann Cleanmeleon II Westermann GmbH & Co. KG
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1.2.4 Intended use
The Westermann Cleanmeleon ll has been constructed exclusively
for general use to clean slatted floors, sweep paved areas such as
yards, streets, car parks, silo plates and barns, to shift snow, scat-
ter feed, litter down barns, and other similar work.
It is not intended for any other use. The manufacturer does not ac-
cept any liability for any damage resulting from alternative use. The
user bears the sole responsibility in such cases.
Intended use also includes adhering to the operating, maintenance
and repair conditions specified by the manufacturer.

Westermann Cleanmeleon II Westermann GmbH & Co. KG
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1.2.5. Technical datasheet
Specifications
Westermann Cleanmeleon
ll
GXV 160 / GXV 340 / B&S engine
4-stroke petrol engine
GXV 160 starter
Hand start
Honda GXV 340 starter
E-Start / Hand start
Briggs & Stratton starter
E-Start
Travelling speed in km/h
max. 6
Vehicle width in m
Approx. 0.8
Vehicle length in m
Approx. 1.7
Net weight in kg
Approx. 250
Max. Total weight in kg
450
max. right/left inclination in °
15
max. front/rear inclination in °
15
Min./max. front air pressure in bar
2.2 / 2.5
Min./max. rear air pressure in bar
2.2 / 2.5
Engine service / engine oil
Engine operating instructions
Hydraulic oil
e.g. Tellus Oil 46
Oil pressure in bar
Approx. 210
Hydraulic pump in cm³
4.3 / 6
Oil sump in l
5 / 17
A-weighted emission sound pressure level
Honda GXV 160 / 85db
Honda GXV 340 / 84db
B&S / 84db
All technical specifications are approximate values. We reserve the
right to modify the vehicle as a result of technical development.

Westermann Cleanmeleon II Westermann GmbH & Co. KG
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Caution
2. Safety
These operating instructions include basic information that must be
observed during operation, maintenance and servicing. Staff must
read these operating instructions prior to start-up and use of the
machine, and they must remain accessible to staff at all times.
Please observe the general safety instructions listed under the
main point “Safety”, along with the specific safety instructions listed
below other main points.
2.1. Safety information symbols in the operating instructions
Safety information which may endanger personnel and the vehicle
if not observed, are specially marked with the following general
hazard symbol.
For safety notices whose non-observance may cause hazards for
the machine and
it’s function, this word is inserted.
Notices are marked as follows:
Notices applied directly onto the machine must be observed and
kept in a fully legible condition.
Notice
Safety symbols in accordance with
DIN ISO 9244

Westermann Cleanmeleon II Westermann GmbH & Co. KG
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2.2. Staff training and instruction
The Westermann Cleanmeleon ll may only be used, maintained
and repaired by staff who are familiar with it and who have been
informed of the associated risks.
The area of responsibility, authority and supervision of staff must
be regulated in detail by the operator. If staff do not have the nec-
essary expertise, they must be trained and instructed. The operator
must also ensure that the content of the operating instructions has
been fully understood by staff.
Repair work that is not described in these operating instructions
must only be carried out by authorised workshops.
Users must be at least 16 years of age.
The Usage under influence of tiredness, illness,
alcohol or drug influence is forbidden.

Westermann Cleanmeleon II Westermann GmbH & Co. KG
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2.3. Risk of non-compliance with the safety instructions
Failure to comply with the safety instructions may endanger peo-
ple, the environment and the machine. Failure to comply with the
safety instructions may result in the loss of any claims for damag-
es.
In particular, failure to comply with the instructions may lead to the
following risks:
Danger to staff if working areas are not secured
Failure of imporant machine functions
Failure of prescribed methods of maintenance and repair
Danger to staff due to mechanical and chemical effects
Danger to the environment through leakage of operating
materials.
2.4. Safe working practice
The safety information included in these operating instructions, the
existing national regulations for the prevention of accidents, and
any internal working, operational and safety regulations of the op-
erator must be followed at all times.
The occupational safety and accident prevention regulations of the
relevant professional unions are considered binding.
The safety information provided by the vehicle manufacturer must
also be followed.
Operation on public roads is NOT per-
mitted because the Cleanmeleon ll
does not meet the applicable legal
regulations (the StVZO and StVO in the
Federal Republic of Germany).

Westermann Cleanmeleon II Westermann GmbH & Co. KG
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2.5. Safety instructions for the operator/user
Before starting work, familiarise yourself with all of the de-
vices, control elements and their functions. This must be
done prior to operating the vehicle.
Before starting the engine, always carry out the necessary
checks (please refer to the engine operating instructions).
Users must be at least 16 years old and are responsible for
any persons, animals and objects located in the working ar-
ea.
Only operate the device in well-
ventilated areas. NEVER
use in closed
spaces as poisonous carbon monoxide
is generated during petrol combustion.
Danger of poisoning!
The oil level must be checked at regu-
lar intervals during short run times of
less than 15 minutes!
During short run times, water and pet-
rol can enter the oil quickly, which
largely elimninates the oil’s lubrication
effect. This results in parts wearing
faster and therefore a high risk of en-
gine damage.
It is therefore recommended to change
the engine oil regularly for short run
times, or to leave the engine running
for half an hour once or twice a week
so that it is not operated only when
cold.

Westermann Cleanmeleon II Westermann GmbH & Co. KG
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Users must always wear close-fitting clothing. Avoid wearing
loose clothing. Shoes shall not be slippery
Familiarise yourself with how to operate the engine. Take
note of how to switch off the engine in an emergency.
Switch off the engine before carrying out any work on the
vehicle. Ensure that there is no petrol in the tank if you need
to tilt the machine.
Do not place any objects on the engine or bring any highly
flammable liquids near it.
Do not overfill the petrol tank.
Wipe up any spilt petrol. Only switch on the engine once the
vapours have evaporated.
Before start-up, check that any attached device and its con-
nectors are securely fitted, and inspect for damage. The po-
sitioning of the hydraulic hoses should also be checked be-
cause slight damage can occur if they are trapped or
pinched.
Observe the permitted total weight (450 kg).
Never leave the driving seat while the vehicle is in motion.
Inspect and attach transportation equipment such as light-
ing, alarms and any protective guards.
Check the area before moving and start-up (people, ani-
mals). Ensure sufficient visibility.
It is not permitted for other persons to travel with you in the
vehicle during work or transportation.

Westermann Cleanmeleon II Westermann GmbH & Co. KG
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The travelling speed should be adapted to the applicable
road and traffic conditions. Avoid any sudden turning ma-
noeuvres when travelling uphill, downhill, or across an in-
cline.
Remember to account for the forces that are exerted on the
handling, steering and braking ability.
Never stop in the work area.
Never leave the vehicle running unattended.
Before leaving the vehicle, ensure that it is positioned se-
curely and cannot roll away.
Hydraulic parts contain areas in which there is a risk of
pinching and shearing.
There is a danger that some parts may still continue to
move after the vehicle has been switched off. Do not ap-
proach the vehicle during this time. Wait until it has come to
a complete stop.
The hydraulic system may be pressurised.
Under high pressure, escaping fluids (hydraulic oil) may
penetrate the skin and cause serious injury. In the event of
injury, consult a doctor immediately. Risk of infection!
Only connect the hydraulic hoses in an unpressurised state.
Hydraulic hose lines should be replaced after a maximum
service period of six years (including storage time of max.
two years).

Westermann Cleanmeleon II Westermann GmbH & Co. KG
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Check hydraulic hose lines regularly and replace them in the
case of damage or ageing. The replacement hose lines
must correspond to the manufacturer’s technical require-
ments.
Leaks are a danger to the environment and must be fixed
immediately.
Use suitable tools when looking for leaks in order to avoid
risk of injury.
Only operate the Westermann Cleanmeleon II in well-
ventilated areas.
2.6. Safety notice for maintenance, inspection and instal-
lation work
The operator must ensure that all maintenance, inspection and
installation work is carried out by authorised and qualified staff who
have been sufficiently briefed through intensive training in relation
to the operating instructions.
When carrying out maintenance work on the raised device, always
secure it using suitable supports.
Use suitable tools and gloves for maintenance, inspection and in-
stallation work.
Oils and grease should be removed in line with the instructions.
As a general rule, all work should only be
carried out on the unit when it has been
stopped and the motor switched off. The
procedure for stopping the unit described
in the operating instructions must be ob-
served.

Westermann Cleanmeleon II Westermann GmbH & Co. KG
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All safety and protective devices should be reinstalled and put back
into operation immediately after completing the work.
The points listed in section “4 Starting up the machine” must be
observed before restarting.
2.7. Unauthorised modifications and production of spare
parts
Alterations or modifications to the machine are only permitted after
consultation with the manufacturer. Original accessories authorised
by the manufacturer are recommended for safety reasons. The use
of other parts excludes liability for any resulting consequences.
2.8. Inadmissible modes of operation
The operational safety of the machine supplied can only be guar-
anteed through proper use in accordance with the operating in-
structions (Chapter 1 –General Information).
The limit values given in the datasheets must not be exceeded un-
der any circumstances.

Westermann Cleanmeleon II Westermann GmbH & Co. KG
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2.9. Warning symbols on the machine according to ISO
11684
Read and follow the operating instructions and safety notic-
es before start-up.
Never reach into the crushing or danger zone when there is
a chance that parts may move.
Do not touch any moving machine parts. Wait until they
have come to a complete stop.
Stay clear of the pivoting range when the machine is in op-
eration.
Follow the maintenance instructions found in the manual
Article-Nr. .94456
Notice
All labels must be kept clean at all
times. Missing or damaged labels
must be replaced.

Westermann Cleanmeleon II Westermann GmbH & Co. KG
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3. Westermann Cleanmeleon II
3.1. Typeplate (identification)
Type:
Year of construc-
tion:
Serial no.:
Notice
The type plate is an official certificate
and must not be modified or otherwise
concealed.

Westermann Cleanmeleon II Westermann GmbH & Co. KG
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Caution
3.2. Storage
Clean the Westermann Cleanmeleon ll thoroughly as re-
quired. Dirt attracts damp and causes rust.
Patch paint scratches if necessary
Store the Westermann Cleanmeleon ll
in a clean, dry place and ensure that it
cannot be started accidentally.
Danger of accident!
Ensure that the Westermann
Cleanmeleon ll is positioned securely
and cannot roll away.
Check the vehicle for any damage.

Westermann Cleanmeleon II Westermann GmbH & Co. KG
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3.3. Description of product and accessories
The Westermann Cleanmeleon ll has been developed for cleaning
slatted floors.
This product can also be used to sweep paved areas such as
yards, streets, car parks, silos and barns, to shift snow, to disperse
feed, and to litter down barns.
The high-powered battery ensures easy operation with a variety of
accessories.
The Cleanmeleon ll can be driven forwards and backwards using
the right foot pedal. It is also possible to rotate the Cleanmeleon ll
360° on the spot by configuring the three wheels. This is particular-
ly useful for remaining mobile on narrow slatted floors (alleyways).
The attachment is lowered or raised with the left foot pedal and
locked at the desired height with a splint (for a device with hydrau-
lic lifting mechanism, the attachment is lowered and raised by hand
using a spool valve, the foot pedal is then omitted.)
The frame is made of a robust, hot-dip galvanised torsion-free steel
structure, which makes the Cleanmeleon ll perfect for use in the
agricultural sector.