Westermann Cleanmeleon ll Guide

Westermann Cleanmeleon II Westermann GmbH & Co .KG
Westermann
Cleanmeleon ll
Operating instructions and spare parts
list

Westermann Cleanmeleon II Westermann GmbH & Co .KG
Foreword
Dear customer,
By purchasing the Westermann Cleanmeleon ll, you are now in
possession of a product that has been manufactured to the highest
quality standards.
These operating instructions contain useful and important infor-
mation relating to the operational safety, reliability and value reten-
tion of your Westermann Cleanmeleon ll.
The content familiarises you with how to operate, service and
maintain the vehicle. It also helps you to prevent risks and avoid
damage.
We wish you the very best results with your Westermann
Cleanmeleon ll.
Westermann GmbH & Co.KG

Westermann Cleanmeleon II Westermann GmbH & Co .KG
Index
1. General information.......................................................................1
1.1. Purpose....................................................................................1
1.2. Product information...................................................................1
1.2.1 Manufacturer.............................................................................1
1.2.2 Type plate.................................................................................2
1.2.3 Ordering spare parts.................................................................2
1.2.4 Intended use.............................................................................3
1.2.5. Technical datasheet..................................................................4
2. Safety..............................................................................................5
2.1. Safety information symbols in the operating instructions..........5
2.2. Staff training and instruction......................................................6
2.3. Risk of non-compliance with the safety instructions ..................7
2.4. Safe working practice................................................................7
2.5. Safety instructions for the operator/user....................................8
2.6. Safety notice for maintenance, inspection and installation work..
...............................................................................................11
2.7. Unauthorised modifications and production of spare parts......12
2.8. Inadmissible modes of operation.............................................12
2.9. Warning symbols on the machine according to ISO 11684 .....13
3. Westermann Cleanmeleon II .......................................................14
3.1. Typeplate (identification).........................................................14
3.2. Storage...................................................................................15
3.3. Description of product and accessories...................................16
3.4. Attachments............................................................................17
3.5. Installing the attachments .......................................................18
3.5.1. Attachment to swing arm.........................................................18
3.5.2. Attachment to swing arm with attachment shoe ......................19
4. Device start-up.............................................................................20
4.1. Seating adjustment.................................................................21
4.2. Checking the engine before start-up .......................................22
4.3. Handbrake..............................................................................23
4.4. Gear activation........................................................................23
4.5. Starting / stopping Cleanmeleon II..........................................24
4.5.1. Handstart GXV 160 engine (engine start/stop)........................24
4.6. Transportation.........................................................................26
4.7. Working with the vehicle .........................................................27
4.8. Dismantling the tool ................................................................28
5. Hydraulic controls........................................................................29

Westermann Cleanmeleon II Westermann GmbH & Co .KG
5.1. Hydraulic oil quantity (standard)..............................................29
6. Optional component:...................................................................30
6.1. Large oil sump........................................................................30
6.2. Large hydraulic pump .............................................................30
6.3. Oil cooler/hydraulic oil filter .....................................................31
6.4. Electrical system.....................................................................31
7. Maintenance and repair...............................................................32
7.1. General information ................................................................32
7.2. Tighten V-belt .........................................................................34
7.3. Lubrication..............................................................................34
7.4. Faults, causes and solution.....................................................35
8. EC Declaration of Conformity .....................................................37
9. Warranty guidelines.....................................................................38
10. Spare parts list.............................................................................41
10.1. Exploded drawing of rear wheel bearing .................................42
10.2. Parts list of rear wheel bearing................................................42
10.3. Exploded drawing of throttle handle........................................43
10.4. Parts list of throttle handle.......................................................43
10.5. Exploded view of foot lifting mechanism..................................44
10.6. Parts list of foot lifting mechanism...........................................44
10.7. Exploded view of covering hood..............................................45
10.8. Parts list of covering hood.......................................................45
10.9. Exploded drawing of frame .....................................................46
10.10. Parts list of frame....................................................................47
10.11. Exploded drawing of frame.....................................................48
10.12. Parts list of frame....................................................................49
10.13. Exploded view of drive / steering ............................................50
10.14. Drive/steering parts list ...........................................................51
10.15. Exploded view of drive/steering ..............................................52
10.16. Drive/steering parts list ...........................................................53
10.17. Exploded view of steering console..........................................54
10.18. Parts list of steering console...................................................54
10.19. Exploded view of foot lifting mechanism .................................55
10.20. Parts list of foot lifting mechanism...........................................55
10.21. Exploded view of steering wheel.............................................56
10.22. Parts list of steering wheel......................................................56
10.23. Hydraulic diagram...................................................................57
10.23.1 Cleanmeleon II without hydraulic lifting mechanism..............57
10.23.2 Cleanmeleon II with hydraulic lifting mechanism...................58

Westermann Cleanmeleon II Westermann GmbH & Co .KG
1
1. General information
Please observe the operating instructions provided by the
manufacturer for the Cleanmeleon ll and for the motor, as this
is essential for problem-free use.
Only proper operation, observation of the safety information
and appropriate maintenance and care guarantee the long-
term use of your recently purchased machine.
Please ensure that only the operations required for the
Cleanmeleon ll are explained. Please refer to the enclosed op-
erating instructions for the motor for all other information on
the motor.
1.1. Purpose
The Cleanmeleon ll is perfectly suited to cleaning slatted floors,
sweeping up feed, shifting snow, sweeping paved areas and litter-
ing down barns.
The high-powered battery ensures easy operation with a variety of
accessories.
1.2. Product information
1.2.1 Manufacturer
Westermann GmbH & Co. KG
Schützenhof 23
49716 Meppen
Tel.: 05931 / 49690-0
Fax: 05931 / 49690-99

Westermann Cleanmeleon II Westermann GmbH & Co. KG
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1.2.2 Type plate
The type plate is located on the right-hand side of the steering col-
umn (in the direction of travel).
1.2.3 Ordering spare parts
When ordering spare parts or accessories, the type designation,
machine number and year of construction should be stated.
The use of accessories and spare parts from other
manufacturers is only permitted by arrangement with
the manufacturer. Original accessories authorised by
the manufacturer are recommended for safety rea-
sons. The use of other accessories may exclude lia-
bility for any loss or damage that may arise.
Notice
Type plate

Westermann Cleanmeleon II Westermann GmbH & Co. KG
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1.2.4 Intended use
The Westermann Cleanmeleon ll has been constructed exclusively
for general use to clean slatted floors, sweep paved areas such as
yards, streets, car parks, silo plates and barns, to shift snow, scat-
ter feed, litter down barns, and other similar work.
It is not intended for any other use. The manufacturer does not ac-
cept any liability for any damage resulting from alternative use. The
user bears the sole responsibility in such cases.
Intended use also includes adhering to the operating, maintenance
and repair conditions specified by the manufacturer.

Westermann Cleanmeleon II Westermann GmbH & Co. KG
4
1.2.5. Technical datasheet
Specifications
Westermann Cleanmeleon
ll
GXV 160 / GXV 340 / B&S engine
4-stroke petrol engine
GXV 160 starter
Hand start
Honda GXV 340 starter
E-Start / Hand start
Briggs & Stratton starter
E-Start
Travelling speed in km/h
max. 6
Vehicle width in m
Approx. 0.8
Vehicle length in m
Approx. 1.7
Net weight in kg
Approx. 250
Max. Total weight in kg
450
max. right/left inclination in °
15
max. front/rear inclination in °
15
Min./max. front air pressure in bar
2.2 / 2.5
Min./max. rear air pressure in bar
2.2 / 2.5
Engine service / engine oil
Engine operating instructions
Hydraulic oil
e.g. Tellus Oil 46
Oil pressure in bar
Approx. 210
Hydraulic pump in cm³
4.3 / 6
Oil sump in l
5 / 17
A-weighted emission sound pressure level
Honda GXV 160 / 85db
Honda GXV 340 / 84db
B&S / 84db
All technical specifications are approximate values. We reserve the
right to modify the vehicle as a result of technical development.

Westermann Cleanmeleon II Westermann GmbH & Co. KG
5
Caution
2. Safety
These operating instructions include basic information that must be
observed during operation, maintenance and servicing. Staff must
read these operating instructions prior to start-up and use of the
machine, and they must remain accessible to staff at all times.
Please observe the general safety instructions listed under the
main point “Safety”, along with the specific safety instructions listed
below other main points.
2.1. Safety information symbols in the operating instructions
Safety information which may endanger personnel and the vehicle
if not observed, are specially marked with the following general
hazard symbol.
For safety notices whose non-observance may cause hazards for
the machine and
it’s function, this word is inserted.
Notices are marked as follows:
Notices applied directly onto the machine must be observed and
kept in a fully legible condition.
Notice
Safety symbols in accordance with
DIN ISO 9244

Westermann Cleanmeleon II Westermann GmbH & Co. KG
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2.2. Staff training and instruction
The Westermann Cleanmeleon ll may only be used, maintained
and repaired by staff who are familiar with it and who have been
informed of the associated risks.
The area of responsibility, authority and supervision of staff must
be regulated in detail by the operator. If staff do not have the nec-
essary expertise, they must be trained and instructed. The operator
must also ensure that the content of the operating instructions has
been fully understood by staff.
Repair work that is not described in these operating instructions
must only be carried out by authorised workshops.
Users must be at least 16 years of age.
The Usage under influence of tiredness, illness,
alcohol or drug influence is forbidden.