Westermann Cleanmeleon 2 XL User manual

Manoeuvrable.
Compact.
Powerful.
Cleanmeleon 2 XL

Table of Contents
Page 2 of 55
Table of Contents
1 EC Declaration of Conformity.................................................................................1
2 Legal information...................................................................................................3
3 Important basic information....................................................................................4
3.1 Scope of supply................................................................................................................4
3.2 Conventions......................................................................................................................5
3.2.1 Symbols and signal words.....................................................................5
3.2.2 Pictogram overview...............................................................................6
3.3 Marking on the machine.................................................................................................7
3.4 Ordering spare parts.......................................................................................................7
4 Safety....................................................................................................................8
4.1 Intended use of the machine.........................................................................................8
4.2 Machine naming information.........................................................................................8
4.4 Requirements for the operator.........................................................................................................9
4.6 Danger zone.......................................................................................................................................10
4.7 Foreseeable misuse | Reasonably foreseeable misuse.......................................................................11
4.8 Behaviour in case of emergency................................................................................11
4.8.1 Personal injury....................................................................................11
4.8.2 Case of fire .........................................................................................11
4.8.3 Technical complications......................................................................11
4.9 Application.......................................................................................................................12
4.9.1 Local requirements..............................................................................12
4.9.2 Disposal..............................................................................................12
4.10 Responsibility of the operator.....................................................................................12
4.10.1 Obligations of the operator..................................................................13
4.11 Personal responsibility..................................................................................................14
4.12 Observance of the operating manual........................................................................15
4.13 Residual hazards and protective measures............................................................15
4.14 Safety marking on the machine..................................................................................15
4.15 Personal protection.......................................................................................................16
5 Safety instructions for the operator/user...............................................................17

Table of Contents
6 Technical specifications.......................................................................................18
6.1 General technical data CM2 XL.................................................................................18
6.2 Variant CM2 XL .............................................................................................................19
7 Assembly, first start-up........................................................................................21
7.1 Safety...............................................................................................................................21
7.2 Assembly.........................................................................................................................21
7.3 First start-up....................................................................................................................21
8 Product description..............................................................................................22
9 Control.................................................................................................................23
9.1 Controls............................................................................................................................23
10 Start-up.........................................................................................................24
10.1 Checking the engine before start-up.........................................................................24
11 Operation......................................................................................................25
11.1 Starting | Stopping the CM2 XL ...............................................................................25
11.2 Running-in period..........................................................................................................26
11.3 Short engine running time............................................................................................27
11.4 Functional overview ......................................................................................................27
12 Attachments..................................................................................................29
12.1 Attachment of the equipment......................................................................................30
13 Maintenance and servicing............................................................................31
13.1 General ............................................................................................................................31
13.2 Table of regular inspections........................................................................................33
13.3 Screw connections........................................................................................................34
13.4 Tensioning the V-belt....................................................................................................34
13.5 Replacing the V-belt......................................................................................................35
13.6 Tensioning the lock chain............................................................................................35
13.7 Cleaning/replacing the air filter...................................................................................35
13.8 Procedures after maintenance ...................................................................................36
13.9 Notes regarding maintenance work...........................................................................36
13.10 Documentary list............................................................................................................36
14 Residual risks................................................................................................37
15 Storage conditions ........................................................................................39
16 Troubleshooting............................................................................................40

Table of Contents
17 After operation ..............................................................................................41
17.1 After operation................................................................................................................41
17.2 Dismantling / Disposal..................................................................................................41
18 Warranty policy.............................................................................................42
19 Spare parts list..............................................................................................45
19.1 Cover plate......................................................................................................................45
19.2 Base frame......................................................................................................................46
19.3 Power lift..........................................................................................................................47
19.5 Hydraulic lines................................................................................................................48
19.6 Rear wheel bearing.......................................................................................................49
19.7 Foot pedal........................................................................................................................50
19.8 Parts / components.......................................................................................................51
19.9 Steering console............................................................................................................52
20 Plans and other information ..........................................................................53
20.1 Hydraulic plan.................................................................................................................53
20.2 Engine control circuit diagram ....................................................................................54
21 List of figures ................................................................................................55

EC Declaration of
Conformity
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1 EC Declaration of Conformity
EC declaration of conformity in accordance with
Machinery Directive 2006/42/EC Annex II 1.A
The manufacturer / distributor:
Westermann GmbH & Co. KG
Schützenhof 23
D –49716 Meppen
hereby declares that the following product
Product name: Cleanmeleon 2 XL
Make: Westermann GmbH & Co. KG
Serial number: 51. _ _ _ _
Model / type description: CM2 XL
Description:
The Cleanmeleon 2 XL is a self-propelled compact work machine that does not fully
comply with road traffic regulations. The machine allows the attachment and use of
various hydraulic implements.
The following additional EU directives have been applied:
The protection objectives of the EC Directive
Machinery Directive 2006/42/EC
EMC Directive 2004/108/EC
Low Voltage Directive 2006/95/EC
have been complied with.

EC Declaration of Conformity
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_______________________________
(Signature)
The following harmonised standards were applied:
EN ISO 12100:2010 Safety of machinery - General principles for
design - Risk assessment and risk
reduction (ISO 12100:2010)
The following other technical specifications were applied:
Name and address of the person authorised to compile the technical documentation:
Westermann GmbH & CO. KG
Mr Alfons Westermann Tel.: [phone] | 496 90 0
Schützenhof 23 E-mail: [e-mail]
49716 Meppen URL: www.westermann-radialbesen.de
Location: 49716 Meppen
Date: 10.12.2015
Alfons Westermann Managing Director

Legal information
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2 Legal information
Issuer: Westermann GmbH & Co.KG
Address: Schützenhof 23 ▪49716 Meppen
Phone: [phone] | 496 90 0 ▪ Fax: [phone] | 496 90 99
E-mail: [e-mail]
Internet: http://www.westermann-radialbesen.de
Managing Director: Alfons Westermann
Legal form: Limited partnership
Registered office: 49716 Meppen District
Court Osnabrück, HRA 100274
Personally liable partner:
Westermann Beteiligungs-GmbH,
HRB Osnabrück No. 100562,
VAT No.: 193643718,
Copyright:
The contents of this document are protected by copyright under German
copyright law and international treaties.
All copyrights to the contents of this document are owned by UPAS GmbH unless expressly stated by another
author or obvious recognizable.
The user is not granted or reserved any proprietary rights, rights of use or other rights by provision of the
content. The user is prohibited from registering rights of any kind for the know-how or parts thereof.
The dissemination, transfer and other distribution of the contents of this document to third parties,
the making of copies, transcripts and other reproductions as well as the utilisation and other use are forbidden -
also in part - without the prior, explicit and written consent of the author, as far as and to the extent that
compelling legal regulations do not permit such.
Violations of the copyright are illegal, according to §§ 106 ff. (German) Copyright Act and grant the bearers of
copyright claims for injunctive relief and damages.
Right of modification:
Westermann GmbH & Co. KG reserves the right to change this document and the subject matter described
therein at any time without prior notice, in particular to improve and expand, provided that
and as far as contractual agreements or legal requirements do not conflict with this.

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Important basic information
3 Important basic information
3.1 Scope of supply
The operating manual is part of the working equipment and must be kept
accessible in the immediate vicinity of the machine at all times.
The operating manual contains important information for safe and
effective operation of the machine. Therefore, the operator must read
and understand this operating manual carefully.
The basic requirement for safe working is compliance with all safety
instructions and operating procedures given in this operating manual.
The local accident prevention regulations and general safety regulations for
the specific application must also be observed.
The provided supplier documentation for the installed components must
also be observed.
The illustrations are provided for basic understanding and may deviate
from the actual design.
The manufacturer assumes no liability for damage due to non-observance
of the operating manual, improper use, improperly performed maintenance
or repairs, unauthorised modifications, technical modifications and use of
unauthorised spare parts.

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Important basic information
3.2 Conventions
3.2.1 Symbols and signal words
Draws your attention to the handling and impact of
safety information.
Draws your attention to a dangerous situation that
will result in serious injury or death if not avoided.
Draws your attention to a dangerous situation that
can result in serious injury or death if not avoided.
Draws your attention to a dangerous situation that
may result in minor or moderate injury if not
avoided.
Alerts you to possible property damage and other
important information.
Symbol / Signal word Importance

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Important basic information
3.2.2 Pictogram overview
The safety instructions contained in this operating manual, which can
cause danger to persons and the machine if ignored, are specially marked
with the following pictograms.
Pictogram Importance
General warning sign
Falling hazard
Automatic start-up hazard
Opposing rollers hazard (Entanglement risk)
Harmful or irritating substances hazard
Toxic substances hazard
Hand injuries hazard
Hot surface hazard
Crushing hazard
Slip hazard
Electrical voltage hazard
Obstacles on the ground hazard

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3.3 Marking on the machine
The Cleanmeleon 2 XL has a nameplate that contains all basic data.
Components and accessories from suppliers have their own nameplates.
3.4 Ordering spare parts
When ordering spare parts or accessories, state the type designation,
machine number and year of manufacture. The use of accessories and
spare parts from other manufacturers is only permitted after consultation
with the manufacturer. Original accessories and manufacturer-authorised
accessories help to ensure safe use. Use of other accessories may void
liability for consequential damages.
Type: Cleanmeleon 2
XL
Serial number:
Year of
construction:
Tare weight: Hoist
load capacity:
51. _ _ _ _
2015
405 kg
300 kg
10.8 kW
Westermann GmbH & Co. KG
Schützenhof 23
49716 Meppen

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Safety
4 Safety
4.1 Intended use of the machine
The Westermann Cleanmeleon 2 XL is to be used exclusively for the
intended use described here.
Areas of application of the working machine are the cleaning of slatted
floors, sweeping of hard surfaces such as courtyards, paths, car parks, silo
plates and stables, clearing snow, breaking up fodder, littering stables or
similar work.
The Cleanmeleon 2 XL has no attachment in its basic version. The
approved implements can be found under the accessories chapter.
Any use over and above this is considered improper. The manufacturer is
not liable for damage resulting therefrom. The risk is borne by the user
alone. Proper use also includes compliance with the operating,
maintenance and service conditions prescribed by the manufacturer.
4.2 Machine naming information
The Cleanmeleon 2 XL is referred to below simply as a machine or CM2
XL.

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Safety
4.4 Requirements for the operator
Danger due to misuse!
Misuse can lead to dangerous situations.
Therefore:
Refrain from any use beyond the intended use or different use.
Strictly comply with all information in this operating manual
and, where applicable, the associated documents.
Switching operations on the controls can only be carried out by
instructed persons.
Maintenance and servicing must be carried out exclusively
by trained maintenance personnel.
Refrain from modifying, converting or altering the design or individual
pieces of equipment with the aim of changing the area of application
or usability.
Only use the equipment with the aids specified in the operating
manual.
Only use the equipment in a technically perfect condition.
Use in areas with an explosive atmosphere is prohibited.
Do not exceed the carrying capacity of the equipment.
Avoid transporting persons with the equipment.
Maintenance and repair
Maintenance and repair work is part of the intended
use and must be carried out in compliance with the
maintenance intervals.

Safety
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4.6 Danger zone
Danger while within the danger zone!
Being in the danger zone involves risks that
unauthorised persons cannot assess.
Therefore:
Always monitor the danger zone during the
work process and ensure that no persons
are present there.
If an unauthorised person enters the danger
zone, warn the person and stop operating
immediately.
The area surrounding the machine with a safety distance of 1 meter is
declared a danger zone. This area must be free of unauthorised persons
during the work process in order not to affect the work process.
Attachments can increase the danger zone of the machine depending on
their size.
Fig. 1 - Danger zone

Safety
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4.7 Foreseeable misuse | Reasonably foreseeable
misuse
All use deviating from the intended use is considered misuse
and is not permitted. These include, for example
Transport of humans and animals
Use as a climbing aid
Use outside the permissible operating limits
4.8 Behaviour in case of emergency
4.8.1 Personal injury
If during use an event occurs from which personal injury
results, the measures taken depend on the severity of the injury.
4.8.2 Case of fire
In the event of a fire, immediate action must be
taken.
Protect people
Fight the fire
Repair damage
4.8.3 Technical complications
If technical complications occur during use, they must be remedied by a
specialist before further use.
Keep
Calm!
Rescue
people
Inform
first-aiders

Safety
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4.9 Application
The area of application includes all locations worldwide that allow safe use
of the machine. Use must be in accordance with the specified intended
use.
4.9.1 Local requirements
The area of application includes all locations worldwide that allow safe use
of the machine. To this end, the following criteria must be met.
Safe assembly of the machine
Temperature range of max. -10° C to +40° C
Suitable area of use which guarantees safe usage of the CM2
XL.
4.9.2 Disposal
For environmentally sound disposal, the hazardous substances must be
disposed of separately. All other materials must be sorted according to
their material quality and disposed of accordingly.
4.10 Responsibility of the operator
The machine is used commercially. Therefore, the operator is subject to the
statutory provisions on occupational safety.

Safety
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4.10.1 Obligations of the operator
The operator is responsible for ensuring the machine is good working order.
The operator must regularly check all safety
equipment for functionality and completeness.
The operator must ensure that prescribed maintenance is
carried out as scheduled.
The operator must inform the manufacturer
immediately of any damage detected.
The operator must provide the personnel with the
necessary protective equipment and check, maintain
and replace defective parts in accordance with
regulations.
The operator must request a new copy of the
instruction manual if it is in poor condition or parts are
missing.
The operator must immediately replace all labels, signs
or stickers that are in poorly readable condition or have
been lost.
The operator must keep the workrooms and escape routes
free and in good condition.

Safety
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4.11 Personal responsibility
Basic requirements
 Only persons who are expected to observe the safety
regulations and perform their work reliably may enter
the danger zone.
 Persons whose ability to act is influenced by drugs,
alcohol, medicines or the like are not permitted.
 When selecting personnel, the age and occupation-
specific regulations applicable at the place of work
must be observed.
 The user must be at least 16 years old!
Qualifications In general, persons may only perform the activities
for which they have the necessary qualifications.
Specialists for
installation and
start-up
Service staff for
maintenance and
start-up
Electrical specialist
for maintenance,
installation and
start-up
Instructed
operating
personnel for
operation
Able to carry out the work entrusted and to
independently recognize and avoid dangerous
situations due to professional training, knowledge and
experience as well as knowledge of the relevant
provisions.
Able to carry out the work entrusted and to
independently recognize and avoid possible danger due
to professional training, knowledge and experience as
well as knowledge of the relevant provisions.
Able to carry out the work and to independently
recognize and avoid possible danger due to
professional training, knowledge and experience as well
as knowledge of the relevant standards and provisions.
The electrical specialist is trained for the specific
location in which he works and knows the relevant
standards and regulations.
Is informed of the tasks entrusted and possible dangers
of improper conduct after instruction given by the
operating company.

Safety
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4.12 Observance of the operating manual
The operating manual is provided by the manufacturer or
supplier of the product in order to provide the user with
essential knowledge for the proper and safe use and to
point out dangers in handling the machine.
Before starting up the machine, the operating manual must be worked
through; it must be observed carefully during start-up. We point out that we
accept no liability for damage and malfunctions resulting from non-
compliance with the operating manual.
The illustrations and information contained in the operating manual are
subject to technical modifications necessary for the improvement of the
machine.
4.13 Residual hazards and protective measures
The knowledge and technical implementation of the safety instructions
contained in this documentation is a prerequisite for a faultless product.
However, this documentation cannot cover all the details of every
conceivable case of machine use.
Therefore, as in any other case, especially due to human error, there is a
residual risk. This residual risk should be kept to a minimum by this
documentation.
4.14 Safety marking on the machine
Danger and information points, as well as important
information must be marked on the machine and,
if necessary, due to dirt or if unrecognisable, cleaned or renewed.

Safety
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4.15 Personal protection
The Personal Protective Equipment (PPE) is not included in the scope of
delivery. Responsibility for the availability, testing and proper use of PPE
therefore lies with the operator.
Wear PPE according to the instructions below.
Do not enter the danger zone without PPE.
On the equipment follow the attached instructions for PPE.
Wear foot protection
Protection of the feet from heavy falling parts, slip
prevention, piercing of footwear by sharp-edged
parts.
Wear protective clothing
Close-fitting workwear with low tear resistance,
with tight sleeves and no protruding parts.
Predominantly serves as protection from being
drawn into rotating machine parts. When working
on the electrical system, wear work clothing with
arc protection.
Use hand protection
Protection of hands from friction, abrasions,
punctures and cuts, as well as from contact with
hot surfaces. When working on live parts, use
insulated gloves.
Use hearing protection
Protection of hearing from damaging sound
frequencies.