Westermann Cleanmeleon 2 XL User manual

Manoeuvrable.
Compact.
Powerful.
Cleanmeleon 2 XL

Table of Contents
Page 2 of 55
Table of Contents
1 EC Declaration of Conformity.................................................................................1
2 Legal information...................................................................................................3
3 Important basic information....................................................................................4
3.1 Scope of supply................................................................................................................4
3.2 Conventions......................................................................................................................5
3.2.1 Symbols and signal words.....................................................................5
3.2.2 Pictogram overview...............................................................................6
3.3 Marking on the machine.................................................................................................7
3.4 Ordering spare parts.......................................................................................................7
4 Safety....................................................................................................................8
4.1 Intended use of the machine.........................................................................................8
4.2 Machine naming information.........................................................................................8
4.4 Requirements for the operator.........................................................................................................9
4.6 Danger zone.......................................................................................................................................10
4.7 Foreseeable misuse | Reasonably foreseeable misuse.......................................................................11
4.8 Behaviour in case of emergency................................................................................11
4.8.1 Personal injury....................................................................................11
4.8.2 Case of fire .........................................................................................11
4.8.3 Technical complications......................................................................11
4.9 Application.......................................................................................................................12
4.9.1 Local requirements..............................................................................12
4.9.2 Disposal..............................................................................................12
4.10 Responsibility of the operator.....................................................................................12
4.10.1 Obligations of the operator..................................................................13
4.11 Personal responsibility..................................................................................................14
4.12 Observance of the operating manual........................................................................15
4.13 Residual hazards and protective measures............................................................15
4.14 Safety marking on the machine..................................................................................15
4.15 Personal protection.......................................................................................................16
5 Safety instructions for the operator/user...............................................................17

Table of Contents
6 Technical specifications.......................................................................................18
6.1 General technical data CM2 XL.................................................................................18
6.2 Variant CM2 XL .............................................................................................................19
7 Assembly, first start-up........................................................................................21
7.1 Safety...............................................................................................................................21
7.2 Assembly.........................................................................................................................21
7.3 First start-up....................................................................................................................21
8 Product description..............................................................................................22
9 Control.................................................................................................................23
9.1 Controls............................................................................................................................23
10 Start-up.........................................................................................................24
10.1 Checking the engine before start-up.........................................................................24
11 Operation......................................................................................................25
11.1 Starting | Stopping the CM2 XL ...............................................................................25
11.2 Running-in period..........................................................................................................26
11.3 Short engine running time............................................................................................27
11.4 Functional overview ......................................................................................................27
12 Attachments..................................................................................................29
12.1 Attachment of the equipment......................................................................................30
13 Maintenance and servicing............................................................................31
13.1 General ............................................................................................................................31
13.2 Table of regular inspections........................................................................................33
13.3 Screw connections........................................................................................................34
13.4 Tensioning the V-belt....................................................................................................34
13.5 Replacing the V-belt......................................................................................................35
13.6 Tensioning the lock chain............................................................................................35
13.7 Cleaning/replacing the air filter...................................................................................35
13.8 Procedures after maintenance ...................................................................................36
13.9 Notes regarding maintenance work...........................................................................36
13.10 Documentary list............................................................................................................36
14 Residual risks................................................................................................37
15 Storage conditions ........................................................................................39
16 Troubleshooting............................................................................................40

Table of Contents
17 After operation ..............................................................................................41
17.1 After operation................................................................................................................41
17.2 Dismantling / Disposal..................................................................................................41
18 Warranty policy.............................................................................................42
19 Spare parts list..............................................................................................45
19.1 Cover plate......................................................................................................................45
19.2 Base frame......................................................................................................................46
19.3 Power lift..........................................................................................................................47
19.5 Hydraulic lines................................................................................................................48
19.6 Rear wheel bearing.......................................................................................................49
19.7 Foot pedal........................................................................................................................50
19.8 Parts / components.......................................................................................................51
19.9 Steering console............................................................................................................52
20 Plans and other information ..........................................................................53
20.1 Hydraulic plan.................................................................................................................53
20.2 Engine control circuit diagram ....................................................................................54
21 List of figures ................................................................................................55

EC Declaration of
Conformity
Page 5of 55
1 EC Declaration of Conformity
EC declaration of conformity in accordance with
Machinery Directive 2006/42/EC Annex II 1.A
The manufacturer / distributor:
Westermann GmbH & Co. KG
Schützenhof 23
D –49716 Meppen
hereby declares that the following product
Product name: Cleanmeleon 2 XL
Make: Westermann GmbH & Co. KG
Serial number: 51. _ _ _ _
Model / type description: CM2 XL
Description:
The Cleanmeleon 2 XL is a self-propelled compact work machine that does not fully
comply with road traffic regulations. The machine allows the attachment and use of
various hydraulic implements.
The following additional EU directives have been applied:
The protection objectives of the EC Directive
Machinery Directive 2006/42/EC
EMC Directive 2004/108/EC
Low Voltage Directive 2006/95/EC
have been complied with.

EC Declaration of Conformity
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_______________________________
(Signature)
The following harmonised standards were applied:
EN ISO 12100:2010 Safety of machinery - General principles for
design - Risk assessment and risk
reduction (ISO 12100:2010)
The following other technical specifications were applied:
Name and address of the person authorised to compile the technical documentation:
Westermann GmbH & CO. KG
Mr Alfons Westermann Tel.: [phone] | 496 90 0
Schützenhof 23 E-mail: [e-mail]
49716 Meppen URL: www.westermann-radialbesen.de
Location: 49716 Meppen
Date: 10.12.2015
Alfons Westermann Managing Director

Legal information
Page 3of 55
2 Legal information
Issuer: Westermann GmbH & Co.KG
Address: Schützenhof 23 ▪49716 Meppen
Phone: [phone] | 496 90 0 ▪ Fax: [phone] | 496 90 99
E-mail: [e-mail]
Internet: http://www.westermann-radialbesen.de
Managing Director: Alfons Westermann
Legal form: Limited partnership
Registered office: 49716 Meppen District
Court Osnabrück, HRA 100274
Personally liable partner:
Westermann Beteiligungs-GmbH,
HRB Osnabrück No. 100562,
VAT No.: 193643718,
Copyright:
The contents of this document are protected by copyright under German
copyright law and international treaties.
All copyrights to the contents of this document are owned by UPAS GmbH unless expressly stated by another
author or obvious recognizable.
The user is not granted or reserved any proprietary rights, rights of use or other rights by provision of the
content. The user is prohibited from registering rights of any kind for the know-how or parts thereof.
The dissemination, transfer and other distribution of the contents of this document to third parties,
the making of copies, transcripts and other reproductions as well as the utilisation and other use are forbidden -
also in part - without the prior, explicit and written consent of the author, as far as and to the extent that
compelling legal regulations do not permit such.
Violations of the copyright are illegal, according to §§ 106 ff. (German) Copyright Act and grant the bearers of
copyright claims for injunctive relief and damages.
Right of modification:
Westermann GmbH & Co. KG reserves the right to change this document and the subject matter described
therein at any time without prior notice, in particular to improve and expand, provided that
and as far as contractual agreements or legal requirements do not conflict with this.

Page 4of 55
Important basic information
3 Important basic information
3.1 Scope of supply
The operating manual is part of the working equipment and must be kept
accessible in the immediate vicinity of the machine at all times.
The operating manual contains important information for safe and
effective operation of the machine. Therefore, the operator must read
and understand this operating manual carefully.
The basic requirement for safe working is compliance with all safety
instructions and operating procedures given in this operating manual.
The local accident prevention regulations and general safety regulations for
the specific application must also be observed.
The provided supplier documentation for the installed components must
also be observed.
The illustrations are provided for basic understanding and may deviate
from the actual design.
The manufacturer assumes no liability for damage due to non-observance
of the operating manual, improper use, improperly performed maintenance
or repairs, unauthorised modifications, technical modifications and use of
unauthorised spare parts.

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Important basic information
3.2 Conventions
3.2.1 Symbols and signal words
Draws your attention to the handling and impact of
safety information.
Draws your attention to a dangerous situation that
will result in serious injury or death if not avoided.
Draws your attention to a dangerous situation that
can result in serious injury or death if not avoided.
Draws your attention to a dangerous situation that
may result in minor or moderate injury if not
avoided.
Alerts you to possible property damage and other
important information.
Symbol / Signal word Importance

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Important basic information
3.2.2 Pictogram overview
The safety instructions contained in this operating manual, which can
cause danger to persons and the machine if ignored, are specially marked
with the following pictograms.
Pictogram Importance
General warning sign
Falling hazard
Automatic start-up hazard
Opposing rollers hazard (Entanglement risk)
Harmful or irritating substances hazard
Toxic substances hazard
Hand injuries hazard
Hot surface hazard
Crushing hazard
Slip hazard
Electrical voltage hazard
Obstacles on the ground hazard