Westward 48UJ80 Instructions for use

Operating Instructions & Parts Manual EN
Truck Drain
Model 48UJ80 and 48UJ81

PLEASE READ AND SAVE
THESE INSTRUCTIONS.
READ CAREFULLY
BEFORE ATTEMPTING
TO ASSEMBLE, INSTALL,
OPERATE OR MAINTAIN THE
PRODUCT DESCRIBED.
PROTECT YOURSELF AND
OTHERS BY OBSERVING ALL
SAFETY INFORMATION. FAILURE
TO COMPLY WITH INSTRUCTIONS
COULD RESULT IN PERSONAL
INJURY AND/OR PROPERTY DAMAGE!
RETAIN INSTRUCTIONS FOR FUTURE
REFERENCE.
PLEASE REFER TO BACK COVER
FOR INFORMATION REGARDING
WESTWARD’S WARRANTY AND OTHER
IMPORTANT INFORMATION.
Model #: ___________________
Serial #: ___________________
Purch. Date: _______________
Printed in India
Version 03/ 2016
© 2015 W.W. Grainger, Inc.
All Rights Reserved

BEFORE YOU BEGIN
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• Spanner (14mm)
• Allen key (4mm)
Tools needed:
• See General Safety Instructions on page 2, and Cautions and Warnings
as shown.
1
• Goggles, Safety Gloves, Safety Helmet, and Safety Boots
Protection equipment (PPE) requirements:
UNPACKING
Steps:
1. Wear cotton gloves before unpacking.
2 . U s e s m a l l k n i f e o r s c i s s o r t o c u t t a p e s o n t h e c a r t o n f o r
opening/ unpacking. Be careful of any sharp carton edges.
3. Check to ensure all components are present.
Contents:
1 Drain Tank with Wheels
1 Discharge Hose
1 Steel Handle
1 Anti-splash Screen
1 Spout
1 Feeder Hose (Only in 48UJ81)
1 Rotary Pump (Only in 48UJ81)
2 13mm bolts
4 Hose Clamps (Only in 48UJ81)
2 Hose Clamps (Only in 48UJ80)

GENERAL SAFETY INSTRUCTIONS
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Do not use the truck drain without the anti splash
tray to separate solid particles from the used oil.
SPECIFICATIONS
Connections of the hose must be secured tightly to
avoid any oil leakage.
2
Description 48UJ80 48UJ81
Truck Drain Height 7 -3/4" 7 -3/4"
Discharge Hose 80" Ye s Ye s
Feeder Hose of 15" No Ye s
Rotary Pump Discharge - 1 litre / 5 strokes
Steel Spout Ye s Ye s

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ASSEMBLY INSTRUCTIONS
3
Steps Image
1Assemble the handle (4) with the base
plate (5) with the help of two 13mm
bolts.
2Connect discharge hose (1) to the tank
outlet (8) which can be found beneath
the tank.
3Connect the spout (13) with other end of discharge hose (1) using clamp.
4Place the hose over hose hanger (14) when not in use.
Steps Image
1Remove one of the Castor (7) from the
rear of the drain tank (6).
2
Pull out the base plate (5).
ASSEMBLY INSTRUCTIONS FOR 48UJ80
(REFER “PARTS ILLUSTRATION” ON PAGE 6)
ASSEMBLY INSTRUCTIONS FOR 48UJ81

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Assembly InstructIons (contInueD)
3Mount the rotary pump (2) assembly
on to the base plate (5) using 4mm
allen key.
“Please note that pump must be
positioned in the same way as
shown in the picture."
4Push the Base plate (5) back and
reassemble the castor (7) onto the
drain tank.
5Assemble the Handle (4) with the base
plate (5) with the help of two 13mm
bolts (included in the pack).
6Take the feeder hose (9) and connect
one end with the tank outlet (8) and
the other end with the rotary pump (2)
inlet using clamps.
7Take the discharge hose (1) and
connect one end with the pump outlet
using clamp.
4
4 Holes

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8Place the anti splash screen (11) on
the drain tank (6).
9Push the pump handle onto the spindle
ensuring that the adjustment knob
aligns with the spindle hole.
10 Connect the spout (13) with other end of discharge hose (1).
11 Place the hose over hose hanger when not in use.
5
ASSEMBLY INSTRUCTIONS (CONTINUED)
Spindle
Hole
Adjustment
Knob

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TROUBLESHOOTING
Symptom Possible Cause(s) Corrective Action
Pump does not
dispense fluid
1. Pump not able to
create adequate
suction
2. Pump is drawing in
air instead of uid
3. Crank is not properly
connected to crank
shaft
1. Prime the pump by
pouring 1 to 2 oz.
of any oil into the
delivery port. Operate
the handle till it starts
dispensing
2. Tighten all
connections of
suction tube with the
drain tank & of the
suction tube with
pump inlet
3. Loosen the grub
screw on the crank.
Now align it with the
depression on the
crank shaft & then
tighten
Leakage of media
from the pump shaft
Damaged seal due to use
with media not suitable for
use with pump
Seal needs to be replaced.
Send to distributor for
service repair
Leakage of media
from between the
cover plate & pump
body
Damaged seal Seal needs to be replaced.
Send to distributor for
service repair
6

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parts ILLUstratION
For Repair Parts, call 1-800-323-0620
24 hours a day – 365 days a year
Please provide following information:
-Model number
-Serial number (if any)
-Part description and number as shown in parts list
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Parts List
Parts Description 48UJ80 48UJ81 Q T Y.
1 Discharge Hose   1
2Rotary Pump Assembly 1
3Rubber Grip   2
4 Steel Handle   1
5 Base Plate   1
6 Drain Tank   1
7Castor   4
8 Tank Outlet   1
9 Feeder Hose 2
10 Hose Clamps   2/4
11 Anti Splash Screen   1
12 Pump Handle 1
13 Spout   1
14 Hose Hanger 1
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