wheeler MTB/CROSS User manual

ATTENTION!
Please read pages 13-18 before your first ride!
Please perform the functional check on pages 19-22 before every ride!
Please observe bike card on the rear cover!
Your Wheeler bicycle and this translation of these original operating instructions comply with the safety
requirements laid down in the European standard EN 14766 mountain bike and EN 15194 are referred
to as pedelecs.
OPERATING INSTRUCTIONS
www.wheeler.ch
MTB / CROSS
PEDELEC / E-BIKE

BAUTEILBESCHREIBUNG
Federgabel:
I Gabelkopf
II Standrohr
III Tauchrohr
IV Ausfallende
Rahmen:
a Oberrohr
b Unterrohr
c Sitzrohr
d Kettenstrebe
1 Sattel
2 Sattelstütze
3 Sattelstützenklemme
4 Bremse hinten
5 Bremsscheibe
6 Umwerfer
7 Zahnkranz
8 Schaltwerk
9 Kette
10 Kettenblatt
A Motor
B Akku
C Display und
Bedieneinheit
11 Tretkurbel
12 Pedal
13 Vorbau
14 Lenker
15 Bremshebel
16 Schalthebel
17 Lenkungslager
18 Bremse vorne
19 Bremsscheibe
Laufrad:
20 Schnellspanner/
Steckachse
21 Speiche
22 Felge
23 Reifen
24 Nabe
e Sitzstrebe
f Steuerrohr
g Stoßdämpfer
COMPONENTS
Suspension fork:
I Fork crown
II Stanchion tube
III Lower leg
IV Drop-out
Frame:
a Top tube
b Down tube
c Seat tube
d Chainstay
1 Saddle
2 Seat post
3 Seat post clamp
4 Rear brake
5 Rotor
6 Front derailleur
7 Cassette sprockets
8 Rear derailleur
9 Chain
10 Chainring
AMotor
BRechargeable battery
CDisplay and
control element
11 Crankset
12 Pedal
13 Stem
14 Handlebar
15 Brake lever
16 Shifter
17 Headset
18 Front brake
19 Rotor
Wheel:
20 Quick-release/
thru axle
21 Spoke
22 Rim
23 Tyre
24 Hub
e Rear stay
f Head tube
g Rear Shock
DESCRIPTION DES COMPOSANTS
Fourche suspendue :
I Té de fourche
II Plongeur
III Fourreau
IV Patte de fi xation
Cadre :
a Tube supérieure
b Tube diagonale
c Tube de selle
d Base
1 Selle
2 Tige de selle
3 Collier de serrage
de selle
4 Frein arrière
5 Disque de frein
6 Dérailleur avant
7 Jeu de pignons
8 Dérailleur arrière
9 Chaîne
A Moteur
B Batterie
C Unité de commande
et visuel
10 Plateau
11 Manivelle
12 Pédale
13 Potence
14 Cintre
15 Levier de frein
16 Manette de vitesse
17 Jeu de direction
18 Frein avant
19 Disque de frein
Roue :
20 Attache rapide/
Axes traversants
21 Rayon
22 Jante
23 Pneumatique
24 Moyeu
e Hauban
f Tube de direction
g Amortisseur
13
14
15
16
17
18
19
20
21
22
23
24
a
b
d
e
f
I
II
1
2
3
6
4, 5
7
8
9
10
11
12
c
III
IV
A
B
C
13
14
15
16
17
18
19
20
21
22
23
24
a
b
d
e
f
I
II
1
2
3
6
4
5
7
8
9
10
11
12
c
III
IV
g

1
SOME NOTES ON THESE ORIGINAL
OPERATING INSTRUCTIONS
The illustration shows a typical mountain bike and an E-bike/pedelec
– this type corresponds to the WHEELER bicycle or WHEELER pedelec
that you have just purchased. Today’s bicycles and e-bikes/pedelecs
come in a great many types that are designed for specific uses and are
equipped accordingly.
In the present operating instructions bicycles with drive support and
described as EPACs in the European standard EN 15194 are referred to
as pedelecs. For a precise description of the different EPAC types see
the chapter “Intended Use”.
In these operating instructions the term “bicycle” will always be used
in general descriptions if this refers to mountain bikes and pedelecs. If
the warnings or information relate only to pedelecs then these will be
marked with a special symbol.
Pay particular attention to the following symbols:
gThis symbol indicates an imminent risk to your life or health
unless you comply with the corresponding handling in-
structions given or take preventive measures.
a This symbol warns you of incorrect actions that could result
in damage to property and the environment.
I This symbol provides you with information about how to
handle the product or refers to a passage in the operating
instructions that deserves your special attention.
The following symbols always appear if it is necessary to bring your
attention to special points concerning pedelecs. If you have purchased
a WHEELER pedelec then you should pay special attention to this infor-
mation and these warnings. Please note as well in all cases the general
warning information given in these operating instructions.
e
f
g
h

3
H This symbol indicates an imminent risk to your life or health
unless you comply with the corresponding handling instruc-
tions given or take preventive measures when using your
WHEELER pedelec. Please note as well in all cases the gen-
eral warning information given in these operating instruc-
tions.
S This symbol warns you of incorrect actions that could re-
sult in damage to property and the environment when using
your WHEELER pedelec. Please note as well in all cases
the general warning information given in these operating
instructions.
u This symbol provides you with information about how to
handle the WHEELER pedelec or refers to a passage in the
operating instructions that deserves your special attention.
Please note as well in all cases the general warning infor-
mation given in these operating instructions.
The described possible consequences will not be repeated in these op-
erating instructions every time one of the symbols appears.
This translation of the operating instructions is not intended to help you
assemble a WHEELER bicycle from individual components, to repair it
or to make a partly assembled bicycle ready for use.
These operating instructions are not applicable to any other than
the displayed bicycle types.
These operating instructions correspond to the requirements of the
European standards EN 14766 for mountain bikes and EN 15194 for
Cycles– Electrically power assisted cycles– EPAC bicycles and the
Machinery Directive 2006/42/EU.
Comply also with the instructions of the parts manufacturers, which you
can find on the enclosed CD.
The present operating instructions are subject to European law. If your
WHEELER bicycle is to be delivered to countries outside Europe, sup-
plementary information has to be provided by the bicycle manufacturer
as the case may be.
Technical details in the text and illustrations of these operating instruc-
tions are subject to change.
TABLE OF CONTENTS
SOME NOTES ON THESE ORIGINAL OPERATING INSTRUCTIONS 1
TABLE OF CONTENTS 3
GENERAL SAFETY NOTES 6
INTENDED USE 9
BEFORE YOUR FIRST RIDE 13
Additional information “Before Your First Ride” with your WHEELER Pedelec ................................................... 17
BEFORE EVERY RIDE 19
Additional information “Before Every Ride” with your WHEELER Pedelec ......................................................... 22
AFTER AN ACCIDENT 23
Additional information “After an Accident” with your WHEELER Pedelec ..........................................................26
HOW TO USE QUICK-RELEASES AND THRU AXLES 27
Quick-releases .................................................................................................................................................. 27
How to Fasten Components Securely with a Quick-Release ....................................................................................... 28
Thru Axles .........................................................................................................................................................30
Notes on How to Mount Front Wheels........................................................................................................................... 30
Notes on How to Mount Rear Wheels ...........................................................................................................................32
ADJUSTING THE WHEELER BICYCLE TO THE RIDER 33
Setting the Saddle Height ..................................................................................................................................34
Adjusting the Height of the Handlebars .............................................................................................................36
Adjustable Stems ..............................................................................................................................................37
Stems for Threadless Systems, the Aheadset® System ..................................................................................... 37
Adjusting the Tilt of the Handlebars, Bar Ends and Brake Levers ...................................................................... 39
Adjusting the Brake Lever Reach....................................................................................................................... 41
Correcting the Fore-To-Aft Position and Tilt of the Saddle ................................................................................42
Adjusting Saddle Position and Tilt ................................................................................................................................. 43
Patent clamping with one bolt or two parallel bolts ........................................................................................43
Clamping with two bolts in line .....................................................................................................................44
Single bolt system ...................................................................................................................................................... 45
Ritchey “Mast Topper” ..............................................................................................................................................46
Seat post Monorail ..................................................................................................................................................... 46
CARBON – IMPORTANT INFORMATION 47
WHEELER DIRT, FREERIDE, DOWNHILL BIKES – SPECIAL FEATURES 49
Adjusting the saddle to the correct height .................................................................................................................... 50
BRAKE SYSTEM 51
General Information on Brakes .......................................................................................................................... 51
Rim Brakes........................................................................................................................................................53
V-Brakes ......................................................................................................................................................................... 53
Operation and Wear ................................................................................................................................................... 53
Functional Check ....................................................................................................................................................... 53
Synchronising and Readjusting ................................................................................................................................. 54
Disc Brakes .......................................................................................................................................................55
Operation and Wear ................................................................................................................................................... 55
Hydraulic Disc Brakes .................................................................................................................................................... 56
Functional Check ....................................................................................................................................................... 56
Wear and Maintenance .............................................................................................................................................56
Mechanical Disc Brakes ................................................................................................................................................ 57
Functional Check ....................................................................................................................................................... 57
Wear and Maintenance ............................................................................................................................................. 57
a
b
c
d
2

5
GEARS 58
Derailleur Gears ................................................................................................................................................58
Operation and Control ............................................................................................................................................ 58
Checking and Readjusting .........................................................................................................................................60
Adjusting the Rear Derailleur .................................................................................................................................... 61
Adjusting the Limit Stops .......................................................................................................................................... 61
Adjusting the Front Derailleur .................................................................................................................................... 62
CHAIN – CARE AND WEAR 63
WHEELS AND TYRE EQUIPMENT 64
Tyres, Inner Tubes, Rim Tape, Inflation Pressure ...............................................................................................64
Valves................................................................................................................................................................65
Rim Trueness and Spoke Tension ......................................................................................................................67
TYRE PUNCTURE 68
Wheel Removal .................................................................................................................................................68
Clincher and Folding Tyres ................................................................................................................................ 69
Tyre Removal .................................................................................................................................................................. 69
Tyre Mounting ................................................................................................................................................................. 70
Tubeless/UST tyres ...........................................................................................................................................72
Tyre Removal .................................................................................................................................................................. 72
Repair .............................................................................................................................................................................. 72
Tyre Mounting ................................................................................................................................................................. 72
Tubular Tyres .....................................................................................................................................................73
Tyre Removal .................................................................................................................................................................. 73
Tyre Mounting ................................................................................................................................................................. 73
Wheel Mounting ................................................................................................................................................ 75
HEADSET 76
Checking and Readjusting .................................................................................................................................76
Threadless Headset – Aheadset® ....................................................................................................................77
SUSPENSION 78
Glossary ............................................................................................................................................................78
Suspension Forks ..............................................................................................................................................79
Adjusting the Spring Rate .............................................................................................................................................. 79
Damping and Lockout .................................................................................................................................................... 81
Maintenance ................................................................................................................................................................... 82
Rear Shock ........................................................................................................................................................ 83
What to Bear in Mind when Adjusting the Seating Position .................................................................................... 83
Adjusting the Spring Rate .............................................................................................................................................. 84
Adjusting the Damping Control ...................................................................................................................................... 86
Adjusting the Travel ........................................................................................................................................................ 87
Maintenance ................................................................................................................................................................... 87
PEDELECS 89
Useful Tips for Riding a WHEELER Pedelec ....................................................................................................... 89
Riding with Drive Assistance ......................................................................................................................................... 89
Range – Useful Information for a Long Ride ................................................................................................................. 91
Riding Without Drive Assistance ................................................................................................................................... 92
Riding a WHEELER Speed Pedelec – Special Features ......................................................................................93
Useful Information for Proper Handling of the Battery .......................................................................................95
LIGHTING SYSTEM 98
Battery-Powered Lighting .................................................................................................................................98
THINGS YOU NEED TO KNOW ABOUT BICYCLES AND CYCLING 99
Cycling Helmets and Glasses ............................................................................................................................99
Clothing ............................................................................................................................................................. 99
Pedals and Shoes ............................................................................................................................................100
Accessories ..................................................................................................................................................... 101
TRANSPORTING BAGGAGE 104
TAKING CHILDREN WITH YOU 105
Child-Carrier seats .......................................................................................................................................... 105
Child Trailers ................................................................................................................................................... 105
Children’s bicycle Towing Devices / Towing Systems ...................................................................................... 106
TRANSPORTING YOUR WHEELER BICYCLE 107
By Car ............................................................................................................................................................. 107
By Public Transport ......................................................................................................................................... 108
Special points concerning transport of your WHEELER pedelec ...................................................................... 109
By Car ........................................................................................................................................................................... 109
By Train / By Public Transport ..................................................................................................................................... 110
By Plane ........................................................................................................................................................................ 110
GENERAL NOTES ON CARE AND SERVICING 111
Maintenance and Servicing ............................................................................................................................. 111
Cleaning and maintaining your WHEELER bicycle or pedelec .......................................................................... 112
SERVICE AND MAINTENANCE SCHEDULE 114
RECOMMENDED TORQUE SETTINGS FOR COMPONENTS 116
Recommended Torque Settings for Disc Brakes.............................................................................................. 117
LEGAL REQUIREMENTS FOR RIDING ON PUBLIC ROADS 118
WARRANTY AND GUARANTEE 120
A Note on Wear ............................................................................................................................................... 121
WARRANTY / GUARANTEE FOR WHEELER MODELS 122
LIST OF WHEELER DISTRIBUTORS 124
SERVICE SCHEDULE (TO BE STAMPED) 126
BIKE CARD 132
HANDOVER REPORT 133
Edition 1, September 2012
© No part of this publication may be reprinted, translated, copied or transmitted in any form or by any means,
electronic, mechanical, by hand or otherwise for another business purpose without prior written permission of
Zedler – Institut für Fahrradtechnik und -Sicherheit GmbH.
© Text, concept, photos and graphic design
Zedler – Institut für Fahrradtechnik und -Sicherheit GmbH
www.zedler.de
4

7
GENERAL SAFETY NOTES
Dear Customer,
In purchasing this WHEELER bicycle
(a-d) you have chosen a product
of high quality and technology. Each component of your new WHEELER
bicycle has been designed, manufactured and assembled with great
care and expertise. Your WHEELER bicycle dealer gave the bicycle its
final assembly and adjustment to guarantee proper operation and many
enjoyable riding experiences with complete peace of mind from the very
first metres.
These operating instructions contain a wealth of information on the
proper use of your WHEELER bicycle, its maintenance and operation
as well as interesting information on bicycle design and engineering.
Please read these instructions thoroughly. We are sure that even if you
have been cycling all your life you will find useful and detailed infor-
mation. Bicycle and pedelec technology has developed at a very rapid
pace during recent years. Therefore, before setting off on your new
WHEELER bicycle, be sure to read at least the chapter “Before Your
FIRST Ride” first.
To have as much fun as possible during cycling, be sure to carry out the
functional check described in chapter “Before EVERY Ride” before
setting off.
Even a manual as big as an encyclopaedia could not describe every
possible combination of bicycle models and components or parts on
the market. These operating instructions therefore focus on your newly
purchased WHEELER bicycle and standard components and provide
useful information and warnings. In addition to this, your BionX system
operating instructions give important information and warnings on han-
dling your new WHEELER pedelec.
When doing any adjusting or servicing, be aware that the detailed in-
structions and information provided in these operating instructions only
refer to this WHEELER mountain bike or WHEELER pedelec.
The information included here is not applicable to any other bicycle
type. As bicycles and pedelecs come in a wide variety of designs with
frequent model changes, the routines described may require comple-
mentary information. Comply also with the instructions of the parts
manufacturers, which you can find on the enclosed CD.
Be aware that these instructions may require further explanation, de-
pending on the experience and/or skills of the person doing the work.
For some jobs you may require additional (special) tools
(e) or sup-
plementary instructions
(f) . This manual cannot teach you the skills of
a bicycle mechanic.
Before you set off, let us point out a few things that are very important to
every cyclist: Never ride without a properly adjusted helmet and without
glasses
(g) and take care to always wear suitable, bright clothing. As
a minimum you should wear straight cut trousers and shoes fitting the
pedal system. Always ride carefully on public roads and observe the
traffic rules so as not to endanger yourself or others.
This manual cannot teach you how to ride. Please be aware that cycling
is a hazardous activity that requires the rider to stay in control of his or
her WHEELER bicycle at all times.
Like any sport, cycling involves the risk of injury and damage. Keep
this in mind. When you decide to ride a bicycle or pedelec you need
to accept the risk inherent to cycling. Please note that on a bicycle you
have no protection technique around you (e.g. bodywork, ABS, airbag)
like you have in a car. Therefore, always ride carefully and do respect
the other road users. Never ride under the influence of drugs, medica-
tion, alcohol or when you are tired. Do not ride with a second person
on your WHEELER bicycle and never ride without having both hands on
the handlebars
(h) .
a
b
c
d
6
e
f
g
h

9
Observe the legal regulations concerning off-road cycling (a) (also for
pedelecs). These regulations may differ in each country. Please respect
nature when riding off-road. Only use your pedelec on signposted, well
maintained trails and hard-surface roads.
Always bear in mind that you travel rapidly and quietly when you are
riding a WHEELER pedelec
(b) . Do not startle pedestrians or other
cyclists. Always make others aware of your presence well ahead of
time and by ringing your bell or make use of the brakes so as to avoid
accidents. Familiarize yourself with your WHEELER pedelec. You can
fi nd further information in the chapters “Useful Tips for Riding a
WHEELER Pedelec“ and “Riding a WHEELER Speed Pedelec –
Special Features”.
First of all, we would like to familiarize you with your WHEELER bicycle
or pedelec. Please unfold the cover of this manual. A WHEELER moun-
tain bike
(c) and a WHEELER pedelec (d) are shown as examples in
which all the necessary components are described. Leave the page
unfolded as you read so that you can easily locate the components as
they are referred to in the text.
gFor your own safety, never do work on your pedelec unless
you feel absolutely sure about it. If you are in doubt or if you
have any questions, please contact your WHEELER bicycle
dealer.
INTENDED USE
Keep in mind that every bicycle type is built for a specifi c intended use
(e-g) . Be sure to use your WHEELER bicycle only according to its in-
tended use, as it may otherwise not withstand the stress and would fail
and cause an accident with unforeseeable consequences!
1. Cross bikes are equipped with 28”-wheels (inner diameter 622
mm) and intended for hard-surface roads. They are also suitable
for off-road cycling on gravel fi eld tracks, however, not for rough
terrain.
2. Cross-country, marathon and touring mountain bikes are also
suitable for off-road use, but not for extreme terrain, jumps, drops
and competitive use in the categories freeride, dual slalom, down-
hill-races, etc.
3. Enduro and all-mountain bikes are suitable for off-road use (Al-
pcross etc.); they are, however, not designed for dual, dirt, downhill
and freeride cycling etc.
4. Dirt/fourcross, urban and dual slalom bikes are intended for
hard use on secured terrain. There are different types which are
either equipped for trick and show cycling, for jumps and freestyle
in special obstacle courses or for races.
5. Downhill bikes are designed for high level downhill races.
6. Freeride bikes are suitable for jumps and drops in most challeng-
ing terrains and in bicycle parks.
gBe sure to use your bicycle only for its intended purpose,
as it may otherwise not withstand the stress and fail! Risk
of accident!
gFor your own safety, do not overestimate your cycling skills.
Please note that though looking easy the tricks of a profes-
sional are hazardous to your life and limb. Always protect
yourself with suitable clothing
(h) .
13
14
15
16
17
18
19
20
21
22
23
24
a
b
d
e
f
I
II
1
2
3
6
4, 5
7
8
9
10
11
12
c
III
IV
A
B
C
13
14
15
16
17
18
19
20
21
22
23
24
a
b
d
e
f
I
II
1
2
3
6
4
5
7
8
9
10
11
12
c
III
IV
g
13
14
15
16
17
18
19
20
21
22
23
24
a
b
d
e
f
I
II
1
2
3
6
4, 5
7
8
9
10
11
12
c
III
IV
A
B
C
13
14
15
16
17
18
19
20
21
22
23
24
a
b
d
e
f
I
II
1
2
3
6
4
5
7
8
9
10
11
12
c
III
IV
g
a
b
c
d
8
e
f
g
h

11
7. Pedelecs (Pedal Electric Cycles) (a) or EPACs (Electrically Power
Assisted Cycles) are bicycles with an auxiliary motor that only
switches on when the pedals are moved by the rider. When you
stop pedalling, the motor switches off.
A driving licence is not required for riding a pedelec
(b) if the mo-
tor assistance switches off automatically at a speed of 25 kmh/15
mph. You do not need an operating licence and need not insure the
pedelec either. Please do not confuse your pedelec with a speed
pedelec (S-Pedelec) (see item 9).
All regulations that apply to bicycles, also apply to pedelecs, i.e.
they are allowed to or must use cycle paths without any restric-
tions. Wearing a helmet is recommended, but not compulsory.
Most pedelecs are designed for cycling exclusively on lanes and
roads with a smooth surface
(c) . Only use trails that are allowed for
bicycles. In general, typical pedelecs are not suitable for off-road
use. Using pedelecs off-road can result in crashes with unforesee-
able consequences.
If your pedelec does not look like a typical mountain bike (see the
cover), then please read the chapter “Before Your First Ride”.
U Please note that there are different types of pedelecs and
e-bikes which are subject to different overall legal condi-
tions. Check the class of your WHEELER pedelec or e-bike
in the bicycle card. Keep the specific regulations for your
pedelec/e-bike class in mind when riding on public roads
and also through the countryside.
8. Pedelecs
(d+e) (Pedal Electric Cycles) as well as EPACs (Elec-
trically Power Assisted Cycles) with starting or pushing aid are
considered as motor vehicles with special authorization. Neverthe-
less, you do not need an operating licence and need not insure the
pedelec either. Wearing a cycle helmet is not compulsory either,
but highly recommended.
The starting or pushing aid provides assistance during pushing or
when doing a hill start, even without pedalling, up to a speed of 6
kmh / 3.7 mph.
These WHEELER pedelecs are not required to be insured for riding
on public roads.
U If you were born after 1st April 1965 you will require a
moped driving licence (driving licence class M) or a driving
licence for motor vehicles according to the German Bicycle
Association (ZIV).
U The laws and regulations concerning pedelecs, speed
pedelecs and e-bikes are currently being revised. Read the
daily press to keep yourself informed about current legisla-
tive changes.
The other regulations do not differ from those relating to pedelecs
(see item 2.).
9. Speed pedelecs are bicycles with an auxiliary motor which pro-
vide assistance to the rider even beyond a speed of 25 kmh / 15
mph, as long as you continue pedalling. Without pedalling a speed
pedelec provides assistance to a maximum speed of 20 kmh/12
mph.
Speed pedelecs are regarded as motor vehicles, have an operat-
ing licence or EU type approval, and are therefore subject to strict
guidelines regarding the replacement of components or making
any conversions.
It is mandatory to wear a helmet
(f) in Germany and Switzerland.
If you are riding a speed pedelec you may not use cycle paths
within built-up areas in Germany. The only exception to this is in
cases where the cycle path or lane has been approved for use
by mopeds (this is marked by an additional sign). Outside built-up
areas it is permissible to ride a speed pedelec on cycle paths and
lanes
(g+h) .
These speed pedelecs are required to have an operating licence
and to be insured as motor vehicle when riding on public roads. If
you were born after 1st April 1965 you will require a moped license
(driving license class M) or a driving license for motor vehicles. You
can obtain a moped license if you are aged 15 or over. Enquire at
your driving license agency.
a
b
c
d
10
e
f
g
h

13
In Switzerland you may ride your speed pedelec on paths and
tracks where mopeds are not allowed if you ride without drive as-
sistance to maximum 20 km/h (12 mph), with drive assistance to
maximum 25 km/h (15 mph) or with the motor switched off com-
pletely.
Be sure to also read the chapter “Riding a WHEELER Speed Pedelec
– Special Features”.
Most of the speed pedelecs
(a) are designed for cycling exclusively on
lanes and roads with a smooth surface. Only use trails that are allowed
for speed pedelecs / e-bikes. Typical speed pedelecs are generally not
suitable for off-road use. Using speed pedelecs off-road can result in
crashes with unforeseeable consequences.
I Comply also with the instructions of the parts manufactur-
ers, which you can find on the enclosed CD.
U For more information about the intended use of your
WHEELER pedelec as well as the permitted overall weight
(rider, pedelec and baggage) see the BionX system operat-
ing instructions and the bicycle card
(b) and read the chap-
ter “Before Your First Ride”.
U For more information on approval for the use of trailers and
child-carrier seats on your WHEELER pedelec please refer
to the BionX system operating instructions and the bicycle
card.
BEFORE YOUR FIRST RIDE
1. Your WHEELER bicycle is designed for a maximum overall weight, including rider, baggage and WHEELER bicycle
all together. The maximum overall weight is specified in the following table and in the bicycle card enclosed with
these operating instructions; if it is not, then contact your WHEELER bicycle dealer.
Model name Frame Vehicle Rider’s Total Weight Child-carrier Trailer
weight weight weight guaranteed seat allowed allowed
Passera FS Carbon 11-15 75 86-90 130 no no
Passera FS Alloy 13-17 75 88-92 130 no no
Passera HT Alloy 11-15 75 86-90 130 no 25
Raptor FS Carbon 11-15 75 86-90 130 no no
Raptor FS Alloy 13-17 75 88-92 130 no no
Hornet FS Carbon 11-15 75 86-90 130 no no
Hornet FS Alloy 13-17 75 88-92 130 no no
R.A.M.P. FS Carbon 11-15 75 86-90 130 no no
R.A.M.P. FS Alloy 13-17 75 88-92 130 no no
Falcon 29 FS Carbon 10-13 75 85-88 130 no no
Falcon 29 FS Alloy 12-15 75 87-90 130 no no
Eagle 29 HT Carbon 9-13 75 84-88 130 no 25
Eagle 29 HT Alloy 12-16 75 87-91 130 no 25
Protron HT Alloy 13-17 75 88-92 130 no 25
Protron HT Alloy ATB 14-18 75 89-93 130 no 25
Cross Alloy 11-15 75 86-90 130 no 25
E-Falcon FS Alloy 20-27 75 95-102 130 no no
E-Protron HT Alloy 20-27 75 95-102 130 no 25
E-Eagle HT Alloy 20-27 75 95-102 130 no 25
E-Passera HT Alloy 20-27 75 95-102 130 no 25
E-Cross HT Alloy 20-27 75 95-102 130 no 25
BIKE CARD
(Hint to the deal er: Please copy the bike card and the handover report
and keep one copy in your customer file. S end another copy to the
manufacturer.)
HANDOVER REPORT
Manufacturer
Model
Bike-ID
Frame no.
Rear shock - manufacturer/model
Suspension fork - manufacturer/model
- serial no.
Frame type
Frame size
Size of wheels and tyres
Colour
Special features
Permissible overall load
(bicycle, rider and baggage) ___ _ kg
Pannier rack £ yes £ no
Permissible load __ __ kg
Child carrier allowed £ yes £ no
Trailer allowed £ yes £ no
Permissible trailer load ____ kg
£ Lighting
£ Brakes rear and front
£ Suspension fork/rea r shock (adjusted to suit customer)
£ Wheels (trueness/spoke te nsion/tyre pressure)
£ Handlebars/stem (posi tion/bolts checked with
torque wrench)
£ Pedals (adjustment of release force, if necess ary)
£ Saddle/seat post (height and po sition of saddle
adjusted to suit customer, bolts checked with
torque wrench)
£ Gears (limit stops!)
£ Accessory fastenings (che ck with torque wrench)
£ Other routines performe d
£ Test ride
Dealer stamp
and signature
gBrake levers
Brakes assignment
Right lever
£ front w heel brake
£ rear whe el brake
Left lever
£ front w heel brake
£ rear whe el brake
£ Manual/operating instruction s
Additional instructions:
£ Brake system
£ Suspension seat post
£ Pedal system
£ Rear shock
£ Suspension fork
£ Seat post, stem
£ Gear system
£ S ystem operating instructions BionX
£ Others
Dealer name ____________________________
St reet ___________________________
Town ____________________________
The customer confirms with his signature th at he has received the bicycle in proper order along with the accomp a-
nying documents specified below and that he has be en instructed on the proper use of the bicycle.
The above-described bicycle was delivered to the customer ready for use, i. e. after completion of assembly, inspec-
tion, and operational checks as described bel ow (additionally required routines in parentheses):
Delivery date, dealer stamp and signature
Customer name ____________________________
first n ame _________________________
St reet ___________________________
ZI P code/town _____________________
Phone ___________________________
Fa x _____________________________
E-mail ___________________________
Deliver y date and signature
Phone ___________________________
Fa x _____________________________
E-mail ___________________________
a
b
c
d
12

15
2. If you want to use your pedelec on public roads, it has to comply
with the respective legal requirements. These requirements may
vary in each country. The fittings of your bicycle are, therefore,
not necessarily complete. Ask your WHEELER bicycle dealer con-
cerning the laws and regulations applicable in your country or in
the country you intend to use your WHEELER bicycle. Have your
WHEELER bicycle equipped accordingly before using it on public
roads.
iWe very strongly recommend you to take out private liability
insurance. Ensure that your insurance covers you for dam-
age caused while riding the bicycle or pedelec. Contact an
insurance company or broker.
3. Are you familiar with the brake system
(a) ? Have a look at the
bicycle card and check whether the brake lever
(b) of the front
brake is on the side you are used to (right or left). If it is not, ask
your WHEELER bicycle dealer to switch the brake levers before you
set off for the first time.
Your new WHEELER bicycle is equipped with modern brakes
(c)
which may be far more powerful than those that you were used to
before. Be sure to first practise using the brakes on a level, non-slip
surface off public roads!
You can find further information in the chapter “Brake System”
and in the instructions from the parts manufacturers, which you
can find on the enclosed CD.
4. Are you familiar with the type and functioning of the gears
(d) ? Ask
your WHEELER bicycle dealer to explain you the gear system and
make yourself familiar with your new gears in an area free of traffic,
if necessary.
You can find further information in the chapter “Gears” and in the
instructions from the parts manufacturers, which you can find on
the enclosed CD.
5. Are both the saddle and handlebars properly adjusted? The sad-
dle should be set to a height from which you can just reach the
pedal in its lowest position with your heel
(e) . Check whether your
toes reach to the floor when you are sitting on the saddle. Your
WHEELER bicycle dealer will be pleased to help you if you are not
happy with your seating position.
For more information see the chapter “Adjusting the WHEELER
Bicycle to the Rider”.
6. If your WHEELER bicycle is equipped with clipless or step-in ped-
als
(f) : Have you ever tried the shoes they go with? Do not set off
until you have practised engaging and disengaging the shoes from
the pedals when stationary. Ask your WHEELER bicycle dealer to
explain the pedals to you.
You can find further information in the chapter “Pedals and
Shoes” and in the instructions from the parts manufacturers,
which you can find on the enclosed CD.
7. If you have bought a WHEELER bicycle with suspension, you should
ask your WHEELER bicycle dealer to adjust the suspension mecha-
nism to your needs before delivery. Improperly adjusted suspension
components are liable to malfunction or damage. In any case they
will impair the performance of your bicycle as well as your safety
and pleasure whilst cycling.
You can find further information in the chapters “Suspension
Forks”
(g) and “Rear Shock” (h) and in the instructions from the
parts manufacturers, which you can find on the enclosed CD.
G Be aware that the distance you need to stop your bicycle
increases if you are riding with your hands on the bar ends.
The brake levers are not always within easy reach.
a
b
c
d
14
e
f
g
h

17
gBe sure to use your WHEELER bicycle only for its intended
use, as it may otherwise not withstand the stress and fail!
Danger of an accident!
gMake particularly sure there is enough space between your
crotch
(a) and the top tube so that you do not hurt yourself,
if you have to get off your pedelec quickly.
G Please note that in wet conditions the brake performance is
less effective and the tyre grip is reduced. Keep this fact in
mind in particular when riding on a wet road and do not ride
as fast as you would in dry conditions.
gDue to the specific intended use, some dirt bikes
(b) are
fitted with only one brake. Do not ride these bikes on public
roads, but only on signposted tracks and lanes.
a A lack of practice when using clipless pedals or too much
spring tension in the mechanism can lead to a very firm
connection, from which you cannot quickly step out! Dan-
ger of an accident!
a Before hitching a trailer
(c) to your bicycle or mounting a
child-carrier seat
(d) , have a look at the bicycle card and
contact your WHEELER bicycle dealer.
ADDITIONAL INFORMATION “BEFORE YOUR FIRST RIDE”
WITH YOUR WHEELER PEDELEC
1. Have you ridden a pedelec (e) yet? Please note the particular riding
characteristics of this revolutionary hybrid drive concept. Set off
for your first ride by selecting the lowest level of drive assistance!
Slowly approach the potential of your WHEELER pedelec in an area
free of traffic.
You can find further information in the chapters “Useful Tips for
Riding a WHEELER Pedelec” and “Riding a WHEELER Speed
Pedelec – Special Features” and in your BionX system operating
instructions.
2. Your WHEELER bicycle is designed for a maximum overall weight,
including rider, baggage and pedelec. The maximum overall weight
is specified in your BionX system operating instructions; if it is not,
then contact your WHEELER bicycle dealer.
H The weight distribution on pedelecs differs markedly from
the weight distribution on bicycles without drive assistance.
A pedelec is markedly heavier than a bicycle without drive
assistance. For this reason parking, pushing, lifting and
carrying the WHEELER pedelec is more difficult. Bear this
in mind when loading your pedelec into a car and unloading
it or when mounting it on a bicycle carrier system.
3. The rechargeable battery
(f) of your WHEELER pedelec must be
charged before you set off for the first time
(g) . Are you famil-
iar with the handling and mounting of the rechargeable battery?
Before you set off for the first time, check whether the battery is
properly mounted, that it has engaged audibly and that it is locked.
You can find further information in the chapter “Inserting and Re-
moving the Battery” in your BionX system operating instructions.
U Please note that the system switches itself off automatically
after 10 minutes without any actuation
(h) . You can find out
how to switch the system on again in the chapter “Operat-
ing the BionX Propulsion System” in your BionX system
operating instructions.
a
b
c
d
16
e
f
g
h

19
H We recommend that you charge your battery
(a+b) only
during the day and only in dry rooms which have a smoke
or a fire detector; but not in your bedroom. Place the bat-
tery during the charging process on a big, non-inflammable
plate made of ceramics or glass! Unplug the battery once it
has been charged up.
H Charge your battery only with the supplied charger. Do not
use the charger of any other manufacturer, not even when
the connector of the charger matches your rechargeable
battery. The rechargeable battery can heat up, catch fire or
even explode!
H Do not park your WHEELER pedelec in strong sunshine.
4. The functions of your pedelec are operated with the buttons of the
control element
(c) on the handlebars. Are you familiar with all the
functions and displays?
Check whether you know the functions of all the buttons. You can
find further information in the chapter “Operating the BionX Pro-
pulsion System” in your BionX system operating instructions.
H Be aware that the brakes of your WHEELER pedelec are al-
ways more effective than the drive. If you face any problems
with your drive (e.g. because it pushes you forward before a
turn), slow down your WHEELER pedelec carefully.
H Pulling the brake lever of the rear brake stops the motor.
Emergency stop! However, if you have a front-mounted mo-
tor you must operate the front brake very carefully
(d) .
H When mounting your WHEELER pedelec, make sure not to
step on the pedals until you sit in the saddle and grip the
handlebars tightly, and that one pedal is at the lowest posi-
tion when you get on. The motor assistance might switch on
suddenly unexpectedly and result in an uncontrolled start of
your WHEELER pedelec. Danger of an accident!
U Check with your insurers that the pedelec as well as the
storekeeping and the charging of lithium-ion batteries are
covered by your household and fire insurance. Read the
daily press to keep yourself informed about current legisla-
tive changes.
BEFORE EVERY RIDE
Your WHEELER bicycle has undergone numerous tests during produc-
tion and a final check has been carried out by your WHEELER bicycle
dealer. Nevertheless, be sure to check the following points before every
ride to exclude any malfunctioning that may be due to the transport of
your WHEELER bicycle or to the work a third person may have per-
formed on your WHEELER bicycle before delivery:
1. Are the quick-release levers
(e) and thru axles (f) of the front and
rear wheel properly closed and the bolts of the seat post and other
components accurately tightened?
You can find further information in the chapter “How to Use
Quick-Releases and Thru Axles” and in the instructions from
the parts manufacturers, which you can find on the enclosed CD.
2. Are the tyres in good condition and do they have sufficient pres-
sure? The minimum and maximum pressure (in bar or PSI)
(g) is
indicated on the side of the tyre.
Note that the tyres of a WHEELER pedelec typically require some-
what more pressure than you are generally used to with your
mountain bike.
You can find further information in the chapter “Wheels and Tyre
Equipment” and in the instructions from the parts manufacturers,
which you can find on the enclosed CD.
3. Spin the wheels to check for true running
(h). Watch the gap be-
tween rim and brake pad or, in the case of wheels with disc brakes,
between frame and rim or tyre. Wheels which do not run true can
be an indication of tyres with ruptured sides or broken axles or
spokes.
You can find further information in the chapter “Wheels and Tyre
Equipment” and in the instructions from the parts manufacturers,
which you can find on the enclosed CD.
a
b
c
d
18
e
f
g
h

21
4. Test the brakes when stationary by firmly pulling the brake levers
towards the handlebars
(a) . The brake pads of rim brakes must
hit the rim evenly with their entire surface
without touching the
tyre during braking or in the open state or in between. Make sure
you cannot pull the brake levers all the way to the handlebars and
check the cables for leaks in the case of hydraulic brakes. Check
the thickness of the brake pads, as well.
With disc brakes
(b) you should directly get a positive braking
response. If you have to actuate the brake lever more than once
to get a positive braking response, have your WHEELER bicycle
checked by your WHEELER bicycle dealer.
You can find further information in the chapter “Brake System”
and in the instructions from the parts manufacturers, which you
can find on the enclosed CD.
5. Let your WHEELER bicycle bounce on the ground from a small
height. If there is any rattling, see where it comes from. Check the
bearings and the bolts,
(c) if necessary.
6. If you want to ride on public roads, make sure your WHEELER
pedelec is equipped according to the applicable regulations of your
country
(d) .
Riding without lights and reflectors in dark or dim conditions is very
dangerous. A lighting set that corresponds to the regulations is a
must on public roads. Turn on the lights as soon as dusk sets in.
For more information see the chapter “Legal Requirements for
Riding on Public Roads“.
7. If you have a WHEELER bicycle with suspension, press down on
your bicycle and see whether the suspension components retract
and extend as usual
(e+f) .
You can find further information in the chapters “Suspension
Forks” and “Rear Shock” and in the instructions from the parts
manufacturers, which you can find on the enclosed CD.
8. If your bicycle has a kick-stand (g) , make sure it is fully raised
before you set off. Danger of an accident!
9. Do not forget to take a high-quality D-lock (h) or chain lock with
you on your ride. The only way to effectively protect your WHEELER
bicycle against theft is to lock it to an immovable object.
10. Remove the cycle computer when you park your WHEELER bicycle
or pedelec.
G Improperly closed fastenings can cause parts of your
WHEELER pedelec to come loose and result in serious ac-
cidents!
G Do not use your WHEELER bicycle if it fails on any one of
these points! Riding a defective WHEELER bicycle can result
in serious accidents! If you are in doubt or if you have any
questions, please contact your WHEELER bicycle dealer.
G During use your WHEELER bicycle or pedelec is undergoing
stress resulting from the surface of the road and through
the rider’s actions. Due to these dynamic loads, the differ-
ent parts of your bicycle react with wear and fatigue. Please
check your WHEELER bicycle or pedelec regularly for wear
marks, scratches, deformations, colour changes and any
indication of cracking. Components which have reached the
end of their service life may break without previous warn-
ing. Let your WHEELER bicycle dealer maintain and service
your WHEELER bicycle regularly and in cases of doubt it is
always best to replace components.
G Be aware that the distance you need to stop your bicycle
increases if you are riding with your hands on the bar ends.
The brake levers are not always within easy reach.
a
b
c
d
20
e
f
g
h

23
ADDITIONAL INFORMATION “BEFORE EVERY RIDE” WITH
YOUR WHEELER PEDELEC
1. Are the connections of the rechargeable battery, the control ele-
ment on the handlebars and the drive system properly plugged in
(a) ?
You can find further information in the chapters “Inserting and
Removing the Battery” and “Operating the BionX Propulsion
System” in your BionX system operating instructions.
2. Is your battery fully charged (b) ?
Remember to fully recharge the battery after each longer ride
(e.g. less than 50% charged). Modern lithium-ion batteries have
no memory effect. However, it does not matter if your WHEELER
pedelec is left as it is for a short time (e.g. overnight) when less
than 50% charged. However, you should not wait until the battery
is fully discharged!
For more information see the chapter “Useful Information for
Proper Handling of the Battery” and the chapter “Handling and
Charging the battery” in your BionX system operating instruc-
tions.
3. Does the display on the control element and the cycle computer on
the handlebars show all the values
(c) ?
Are there any error messages or warnings on the display? Check
the values are correct before every ride. Do not set off on your
WHEELER pedelec under any circumstances if the control element
shows a warning.
You can find further information in the chapter “Operating the
BionX Propulsion System” in your BionX system operating in-
structions.
4. Is the battery tight in its holder and properly locked up
(d) ? Never
set off with a loose and unlocked battery.
You can find further information in the chapter “Inserting and Re-
moving the Battery” in your BionX system operating instructions.
AFTER AN ACCIDENT
1. Check whether the wheels are still firmly fixed in the drop-outs and
whether the rims are still centred with respect to the frame or fork
(e) . Spin the wheels and observe the gap either between brake
pads and rim sides or between frame and tyre. If the width of the
gap changes markedly and you have no way to true the rim where
you are, you will need to open the rim brake a little so that the rim
can run between the brake pads without touching them. Please
note that in this case the brakes may not act as powerfully as you
are used to.
You can find further information in the chapters “Brake System”,
“How to Use Quick-Releases and Thru Axles” and “Wheels
and Tyre Equipment” and in the instructions from the parts man-
ufacturers, which you can find on the enclosed CD.
2. Check that handlebars and stem are neither bent nor broken and
that they are level and upright
(f) . Make sure the stem is firmly
fixed on the fork by trying to turn the handlebars relative to the front
wheel. Briefly lean on the brake levers to make sure the handlebars
are firmly fixed in the stem
(g) . Realign the components, if neces-
sary, and carefully tighten the bolts to ensure reliable clamping of
the components. The maximum torque values are printed directly
on the components or specified in the enclosed operating instruc-
tions.
You can find further information in the chapters “Adjusting the
WHEELER Bicycle to the Rider” and “Headset” and in the in-
structions from the parts manufacturers, which you can find on the
enclosed CD.
3. Check whether the chain still runs on the chainrings and the
sprockets. If your WHEELER bicycle fell over to the chain side,
verify the proper functioning of the gears. Ask somebody to lift the
WHEELER bicycle by the saddle and carefully shift through all the
gears. Pay particular attention when shifting to the small gears and
make sure the rear derailleur does not get too close to the spokes
as the chain climbs onto the larger sprockets
(h) .
a
b
c
d
22
e
f
g
h

25
If the rear derailleur or the drop-outs/derailleur hanger are bent,
the rear derailleur may collide with the spokes. This can result in
damage to the rear derailleur, the rear wheel and the frame. Check
the function of the front derailleur, as a displaced front derailleur
(a) can throw off the chain, thus interrupting the drive train of your
WHEELER bicycle.
You can find further information in the chapter “Gears” and in the
instructions from the parts manufacturers, which you can find on
the enclosed CD.
4. Make sure the saddle is not out of alignment, using the top tube
(b)
or the bottom bracket shell as a reference. If necessary, open the
clamp, realign the saddle and retighten the clamp.
You can find further information in the chapters “Adjusting the
WHEELER Bicycle to the Rider” and “Headset” and in the in-
structions from the parts manufacturers, which you can find on the
enclosed CD.
5. Lift your WHEELER bicycle up a few centimetres
and let it bounce
onto the ground
(c) . If this causes any sort of noise, search for
loosened bolts or components. Retighten them, if necessary.
6. Finally, take a good look at the whole WHEELER bicycle to detect
any deformations, colour changes or cracks
(d) .
Ride back very carefully by taking the shortest route possible, only if
your WHEELER bicycle or WHEELER pedelec went through this check
without any problems
(e) . Do not accelerate or brake hard and do not
ride your bicycle out of the saddle. If you are in doubt about the per-
formance of your WHEELER bicycle, have yourself picked up by car,
instead of taking any risks.
Back home you need to check your WHEELER bicycle thoroughly once
again. The damaged parts must be repaired or replaced. Ask your
WHEELER bicycle dealer for help.
For more information about carbon components see chapter “Carbon
– Important Information”.
G Deformed components, especially those made of alumini-
um, can break without previous warning. They may not be
repaired, i.e. straightened, as the imminent risk of breakage
will remain. This applies in particular to the fork, the han-
dlebars, the stem, the cranks, the seat post and the pedals.
When in doubt, it is always recommended that you have
these components replaced, as your safety comes first. Ask
your WHEELER bicycle dealer for help.
G If your WHEELER bicycle is assembled with carbon com-
ponents
(f+g) , it is imperative that you have it checked by
your WHEELER bicycle dealer after an accident or similar
incident. Carbon is an extremely strong material which
combines high resistance with low weight. However, one of
the inherent properties of carbon is that possible overstress
may compromise the inner carbon-fibre structure without
showing any visible deformation, as is the case with steel or
aluminium. A damaged component can fail without previous
warning. Danger of an accident!
a
b
c
d
24
e
f
g
h

27
ADDITIONAL INFORMATION “AFTER AN ACCIDENT” WITH
YOUR WHEELER PEDELEC
1. Check the rechargeable battery (a) . If the rechargeable battery is
no longer properly in its holder or shows any damage, do not use
your WHEELER pedelec any longer, or at least, not in assistance
mode. Switch off the motor and the battery separately, if neces-
sary. A damaged battery can lead to a short-circuit or a sudden
failure of your WHEELER pedelec assistance right at the moment
when you need it.
Damage to the outer housing of the rechargeable battery can result
in the entry of water or moisture and that can lead to short circuits
or electric shocks. The rechargeable battery could catch fire or
even explode! In such a case contact your WHEELER bicycle dealer
immediately.
2. Check the display
(b) . Are all the values displayed as usual?
Do not use your WHEELER pedelec if the display shows an error
message or a warning. If necessary, switch off the system com-
pletely and wait at least 10 seconds before checking it again.
Do not set off on your WHEELER pedelec with drive assistance if
the control element shows a warning. In such a case contact your
WHEELER bicycle dealer immediately.
You can find further information in the chapter “Operating the
BionX Propulsion System” in your BionX system operating in-
structions.
3. Let your WHEELER pedelec bounce on the ground from a low
height. If there is any rattling, see where it comes from. Check the
bearings, the bolts and the proper seating of the battery and the
connectors
(c+d) , as necessary.
You can find further information in the chapter “Inserting and Re-
moving the Battery” in your BionX system operating instructions.
HOW TO USE QUICK-RELEASES AND
THRU AXLES
QUICK-RELEASES
Most mountain bikes are fitted with quick-releases to ensure fast ad-
justments, assembly and disassembly. Be sure to check that all the
quick-releases are tight before you set off on your WHEELER bicycle.
Quick-releases should be handled with the greatest care, as they di-
rectly affect your safety.
Practise the proper use of quick-releases to avoid any accidents.
Quick-release mechanisms essentially consist of two operative ele-
ments:
1. The hand lever on one side of the hub which creates a clamping
force via a cam when you close it
(e) .
2. The tightening nut on the other side of the hub with which the initial
tension on the threaded rod (quick-release axle) is set
(f) .
G Make sure that the levers of both wheel quick-releases
are always on the side opposite the chain drive. This will
help you to avoid accidentally mounting the front wheel the
wrong way round. In the case of bicycles with disc brakes
and quick-releases having a 5-mm-axle, it may be reason-
able to mount both quick-releases with the lever on the side
of the chain drive
(g) . This would help you not to come into
contact with the rotor and prevent you from having your fin-
gers burnt. If you are in doubt or if you have any questions,
then contact your WHEELER bicycle dealer.
G Never ride your WHEELER bicycle without having checked
first whether the wheels are securely fastened
(h) . Danger
of an accident!
G Do not touch the rotor directly after having stopped – you
may burn your fingers! Always let the rotor cool down be-
fore opening the quick-release!
A If your WHEELER bicycle is equipped with quick-releases,
be sure to lock the wheels together with the frame to an
immovable object when you leave the bicycle outside.
a
b
c
d
26
e
f
g
h

29
How to Fasten Components Securely with a Quick-Release
Open the quick-release. The marking “Open“ on the lever should be-
come visible now
(a) .
Make sure the component to be fastened is in the correct position.
You can find further information in the chapters “Wheels and Tyre
Equipment” and “Adjusting the WHEELER Bicycle to the Rider”
and in the instructions from the parts manufacturers, which you can
find on the enclosed CD.
Move the lever back, as if to close it. Now you should be able to read
”Close“ on the outside of the lever
(b) . When you start closing the lever
you should feel virtually no resistance with your hand until half way.
Over the second half of its travel the resistance you feel should increase
significantly
(c) . Towards the end of its travel you should need very
much strength to close the lever. Use the ball of your thumb to push it
in all the way while your fingers pull on an immovable part, such as the
fork or the rear stay, but not on a brake rotor or spoke.
In its end position, the lever should be at right angles to the quick-
release axle
(d) , i.e. it should not stick out to the side. The lever should
lie close to the frame or the fork so that it cannot be opened acciden-
tally. Make sure, however, that the lever is easy to handle for actual
quick use.
To check whether the lever is securely locked, apply pressure to the end
of the lever and try to turn it while it is closed. If you can turn the lever
around, open it and increase the preload. Screw the tightening nut on
the opposite side clockwise by half a turn. Close the quick-release lever
and check it again for tightness.
Finally lift the bicycle a few centimetres so that the wheel no longer
touches the ground and hit the tyre from above
(e) . If it is properly
fastened, the wheel will remain firmly fixed in the drop-outs of the frame
or fork without producing any rattling.
If your seat post is equipped with a quick-release mechanism, check
whether the saddle is firmly fixed by trying to twist it relative to the
frame
(f) .
With the DT Swiss RWS system
(g) the clamping force is not created
via a cam, but by tightening a bolted connection with a lever.
Tighten the system by turning the lever clockwise and by keeping the
clamping nut tight.
Depending on frame or fork the lever may touch either frame or fork
during tightening. If it does, remove the lever, release it, let it engage
again before you retighten it.
In its end position the lever should lie close to the frame or the fork so
that it cannot be opened accidentally.
gDo not touch the rotor directly after having stopped – you
may burn your fingers! Always let the rotor cool down be-
fore opening the quick-release!
gWith an insufficiently closed quick-release the wheel can
come loose , thus creating a serious risk of accident!
a If your bicycle is equipped with quick-releases, be sure to
lock it to an immovable object together with the wheels
when you leave it outside.
iTo be on the safe side you can replace the quick-releases
by special locks
(h) . They can only be opened and closed
with a special, coded key or an Allen key. If you are in doubt
or if you have any questions, contact your bicycle dealer.
a
b
c
d
28
e
f
g
h

31
THRU AXLES
Thru axles (a) are mounted when WHEELER bicycles have to withstand
high stress occurring e.g. during freeriding, cross-country, downhill rid-
ing or jumps. They provide suspension forks with a suitable stiffness.
iBefore mounting or replacing a fork/wheel combination
with thru axle system, be sure to read the operating in-
structions of the respective suspension fork or wheel man-
ufacturer first.
Notes on How to Mount Front Wheels
There is a wide range of thru axle systems available now. Some sys-
tems are tightened with quick-releases. Other systems may require
special tools for assembly or disassembly
(b+c) .
With the conventional thru axle system slide the thru axle through
the fork and the hub in a way that the head of the Allen bolt comes to
a rest on the right side (the chain side of the bicycle). Once the axle is
mounted, gently let the fork deflect a few times
(d) , thus excluding the
chance of the axle getting jammed. Screw the nut onto the axle and
tighten it according to the enclosed instructions of the suspension fork
manufacturer. To lock the axle, finish by tightening the Allen bolts at the
front of the fork, according to the enclosed instructions of the suspen-
sion fork manufacturer.
If you are in doubt or if you have any questions, contact your WHEELER
bicycle dealer.
Check the reliable fit of the bolts after one to two hours in use and then
every 20 hours.
If your bicycle is equipped with a Maxle thru axle system
(e) with
quick-release lever, put the wheel into the fork and mount the rotor in
the brake calliper. Bring the wheel into the correct position between the
drop-outs and slide the axle with the open Maxle quick-release lever
from the right side through the drop-out and the hub. As soon as the
axle thread engages with the thread of the left drop-out, tighten it by
turning the whole Maxle clockwise. Close the Maxle thru axle quick-
release lever like a usual quick-release lever (see above section “How
to Fasten Components Securely“).
The QR15 or E-Thru system
(f) has been developed jointly by
Shimano and Fox and is a 15 mm thru axle that optimises weight. It
is mounted like the Maxle system and also operated with a quick-
release lever. The special feature of the QR15/E-Thru compared to
usual quick-release systems is the firm, bolted connection of the tight-
ening nut to the fork leg on the opposite side of the quick-release lever.
For dismounting the front wheel you may need tools
(g) according to
fork manufacturer and thru axle system. To dismount the wheel, loosen
the axle support at the fork and remove the axle completely from the
hub.
To remount the front wheel proceed in the reverse order. Make sure all
bolts/quick-release systems are tightened properly.
Check the reliable fit of the bolts after one to two hours in use and then
every 20 hours in use.
gImproperly mounted wheels may throw you off your bicycle
or result in serious accidents!
a To mount the axle only use the tools recommended by the
manufacturer. Make it a rule to use a torque wrench
(h) .
Tighten carefully by approaching the prescribed maximum
torque in small steps (0.5 Nm increments) and check in be-
tween the proper fit of the component. Never exceed the
maximum torque value indicated by the manufacturer! A too
tight fixing of the axle can damage the axle or the fork leg.
a
b
c
d
30
e
f
g
h

33
Notes on How to Mount Rear Wheels
Besides the front thru axle systems, there are also rear thru axle sys-
tems
(a) . This system combines extreme stiffness with light weight.
To dismount the rear wheel release the axle (with Allen key or RWS
quick-release, as provided by the system) and remove it, before dis-
mounting the rear wheel as usually.
Make sure not to insert the axle (b) into the hub before mounting the
rear wheel.
Perform the rear wheel mounting as you are used to. Due to the axle
guides
(c) the rear wheel is automatically in its correct position and
requires no further adjustment. Once you have mounted the rear wheel,
insert and tighten the axle
(d) .
iThe manufacturers of thru axle systems deliver their prod-
ucts with detailed instructions. Read them carefully before
removing the wheel or doing any maintenance.
ADJUSTING THE WHEELER BICYCLE TO THE
RIDER
Your body height and proportions are decisive for the choice of the
frame size of your WHEELER bicycle. Make particularly sure there is
enough space between your crotch and the top tube so that you do not
hurt yourself, if you have to get off your WHEELER bicycle quickly
(e) .
By choosing a specific type of bicycle you roughly determine the posture
you will be riding in (f) . However, some components of your WHEELER
bicycle are especially designed so that you can adjust them to your body
proportions up to a certain degree
(g) . These include the seat post, the
stem and the brake levers.
As these adjustments require know-how, experience, the appropriate
tools and a certain amount of skill, you should restrict yourself to a posi-
tion control. Ask your WHEELER bicycle dealer for the correct seating
position or if you want something changed. They will see to your wishes
the next time you leave your WHEELER bicycle at the workshop, e.g. for
the first inspection.
After any adjustment/assembly work, be sure to make a short func-
tional check as described in the chapter “Before Every Ride” and do
a test ride in an area free of traffic.
G If you have a very small frame, there may be the danger of
your foot colliding with the front wheel. Therefore, make
sure your cleats are properly adjusted.
G All tasks described in the following require the know-how of
a mechanic and appropriate tools. Make it a rule to tighten
the bolted connections always with greatest attention. In-
crease the torque values bit by bit, checking the fit of the
component in between. Use a torque wrench and never
exceed the maximum torque values! You can find these in
the chapter “Recommended Torque Settings for Compo-
nents”, on the components themselves and/or in the in-
structions from the parts manufacturers, which you can
find on the enclosed CD.
I If sitting on the saddle causes you trouble, e.g. because
it numbs your crotch, this may be due to the saddle. Your
WHEELER bicycle dealer has a very wide range of saddles
available and would be glad to offer advice
(h) .
a
b
c
d
32
e
f
g
h

35
SETTING THE SADDLE HEIGHT
The correct saddle height for almost all bicycle types is the height which
gives maximum pedalling comfort and efficiency. When pedalling, the
ball of your foot should be positioned above the centre of the pedal axle.
With your feet in this position you should not be able to stretch your
legs completely straight at the lowest point, otherwise your pedalling
will become awkward.
Check the height of your saddle with flat-soled shoes. This is best done
with suitable cycling shoes.
Sit on the saddle and put your heel on the pedal at its lowest point
(a) . Your leg should be fully stretched and your hips should remain
horizontal.
To adjust the saddle height loosen the quick-release lever (b) (see the
chapter “How to Use Quick-Releases and Thru Axles”) or the binder
bolt of the seat post clamp at the top of the seat tube.
The latter requires suitable tools, such as an Allen key, with which you
turn the bolt two to three turns anticlockwise. Now you can perform the
vertical adjustment of the seat post.
Be sure not to pull out the seat post too far – the mark on the seat post
(end, max., min., stop or the like) should always remain within the seat
tube
(c) – and always grease the part of an aluminium or titanium seat
post that is inserted into a seat tube made of aluminium, titanium or
steel. Do not grease carbon seat posts and/or carbon seat tubes in the
clamping area! Use special carbon assembly paste instead.
Align the saddle with the frame by using the saddle nose and the bot-
tom bracket shell or top tube as a reference point
(d) .
Clamp the seat post tight again, by closing the quick-release, as de-
scribed in chapter “How to Use Quick-Releases and Thru Axles” or
by turning the seat post binder bolt clockwise in half turns. You should
not need much strength in your hands to clamp the seat post suffi-
ciently tight. Otherwise the seat post does not match the frame.
Verify in between that the seat post is sufficiently tight by taking hold
of the saddle at both ends and then trying to rotate the seat post inside
the seat tube. If it does rotate, gently retighten the clamping bolt by half
a turn and do the check again.
Does the leg stretch test now produce the right result
(e) ? Check by
moving your foot and pedal to the lowest point. When the ball of your
foot is exactly above the pedal centre in the ideal pedalling position,
your knee should be slightly bent. If it is, you have adjusted the saddle
height correctly.
Check whether you can touch the ground safely while sitting on the
saddle by stretching your feet to the ground. If you cannot, you should
lower the saddle a little, at least to begin with.
A Tighten carefully by approaching the prescribed maximum
torque in small steps (0.5 Nm increments) and check in be-
tween the proper fit of the component. Never exceed the
maximum torque value specified by the manufacturer!
G Never ride your bike with the seat post drawn out beyond
the end, limit, maximum, or stop mark! The seat post might
break or cause severe damage to the frame. In the case
of frames with seat tubes that extend beyond the top of
the frame’s top tube, the seat post should be inserted into
the seat tube at least below the bottom of the top tube and
below the top of the seat stays! If the seat post and frame
require different minimum insertion depths, you should opt
for the deeper insertion depth.
G Never apply grease or oil into a seat tube of a frame made
of carbon unless an alloy sleeve is inside the frame. If you
mount a carbon seat post, do not put any grease on it, even
if the frame is made of metal. Once greased, carbon com-
ponents may never again ensure reliable clamping. Use
special carbon assembly paste instead
(f+g) .
A If the seat post does not move easily inside the seat tube
or if it cannot be tightened sufficiently, ask your WHEELER
bicycle dealer for advice! Do not use brute force!
iThe notes refer to cross-country, marathon and touring
bikes. If you have a WHEELER dirt, freeride, dual slalom,
fourcross or downhill bike, please observe the notes in
chapter “WHEELER-Dirt, Freeride, Downhill Bikes – Spe-
cial Features”
(h) .
a
b
c
d
34
e
f
g
h