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Whirlpool AGB 356/WP Parts list manual

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012_03
Instructions for installation,
use and maintenance
SOLID TOP COOKERS
03/2006
AGB 356/WP
AGB 357/WP
AGB 370/WP
CHARACTERISTICS
012_03 - Solid top cookers
2· 22
03/2006
Supplied by:
Date:
Customer Service:
FAX
e-mail
INDEX
1 Diagram 4-5
2 Features of the appliances 6
3 Technical data 6-7
4 Installation instructions 8
4.1 Safety rules 8
4.2 Structure, framework and safety devices of the appliances 8
4.2.1 Cooking zone 8
4.2.2 Oven 8
Gas version GN 2/1 8
Gas version GN 1/1 ventilated 8
Electric version GN 2/1 8
Electric version GN 1/1 ventilated 8
4.2.3 Neutral cabinet 8
4.3 Assembly 8
4.3.1 Installation premises 8
4.3.2 Statutory regulations and technical requirements 9
4.3.3 Installation 9
4.3.4 Installation operations 9
4.3.5 Gas connection 9
4.3.6 Smoke extraction 9
4.3.7 Electrical connection 9
4.3.8 Equipotential 9
5 Operation preparation 9
5.1 Preparation and Start-up 9
5.1.1 Start-up 9
5.1.2 Check of power 9
5.1.3 Checking the input pressure 9
5.1.4 Power check with volumetric method 10
5.1.5 Power check for operation with liquid gas 10
5.1.6 Check of pilot flame 10
5.1.7 Checking the primary air 10
5.1.8 Operation Control 10
5.1.9 Operator training 11
5.1.10 Conversion and adjustment 11
5.1.11 Replacement of burner nozzles 11
5.1.12 Setting reduced capacity power 11
5.1.13 Replacement of pilot nozzle (open flames) 11
5.1.14 Replacement of pilot nozzle (solid top) 12
5.1.15 Replacement of burner nozzle (solid top) 12
5.1.16 Replacement of pilot nozzle (gas oven GN 2/1) 12
5.1.17 Replacement of burner nozzle (gas oven GN 2/1) 12
5.1.18 Replacement of burner nozzle (gas oven GN 1/1) 12
5.2 Maintenance 12
5.3 Replacing parts 12
5.3.1 Gas valve (open flames) 12
5.3.2 Thermocouple (open flames) 12
5.3.3 Plug (gas oven) 12
5.3.4 Gas valve (gas oven) 12
5.3.5 Thermocouple (gas oven) 12
5.3.6 Main burner (gas oven) 12
5.3.7 Solid top burner 12
5.3.8 Solid top tap 12
5.3.9 Solid top pilor burner 13
5.3.10 Solid top ignition plug 13
5.3.11 Solid top thermocouple 13
5.3.12 Heating elements (electric oven GN 2/1) 13
5.3.13 Heating elements (electric oven GN 1/1) 13
5.3.14 Fan for electric and gas ovens GN 1/1 15
6 Instructions for use 14
6.1 Safety, cleaning and repair rules 14
6.2 Start-up 14
6.2.1 Lighting and disconnecting open flame burner 14
6.3 Turning the solid top on and off 14
6.4 Lighting and shutting down a gas oven 14
6.4.1 Lighting the pilot (gas oven GN 2/1) 14
6.4.2 Lighting the main burner and temperature adjustment
(gas ovens GN 2/1) 15
Shutdown 15
6.4.3 Lighting the pilot (gas oven GN 1/1) 15
6.4.4 Lighting the main burner and temperature adjustment
in gas oven GN 1/1 15
Shutdown 15
6.5 Lighting and shutdown of electric oven GN 1/1 15
6.6 Lighting and shutdown of electric oven GN 2/1 15
6.7 Turning the appliance off in case of breakdown 16
6.7.1 What to do in case of failure or prolonged period of
disuse 16
6.8 Appliance care and frequency of maintenance 16
6.9 Recommendations for handling stainless steel industrial
kitchens 17
6.9.1 Useful information on stainless steel 17
6.9.2 Warnings and advice for maintenance of stainless steel
appliances 17
7 Appendix: Electrical diagrams 19-21
012_03 - Solid top cookers
3· 22
03/2006
1 - DIAGRAM
012_03 - Solid top cookers
4· 22
03/2006
1 - DIAGRAM
012_03 - Solid top cookers
5· 22
03/2006
875 65
300500 150150 100
55 55
21
100 ±2
310 ±5G
250
900
348 302 140 465 210 60
1090
G
1200
875 65
150150
55 55
21
100 ±2
310 ±5G
900 140 465 210 60
690
G
800
210 60
270 65
900
800
G160
9.5
kW
4.0
kW
AAGGBB337700//WWPP
Weight approx. 140 Kg.
GGas connection
Burner:
4,0 kW ø 100
9,5 kW ø 125
AAGGBB335566//WWPP
Weight approx. 177 Kg.
AAGGBB335577//WWPP
Weight approx. 263 Kg.
2 - CHARACTERISTICS OF THE APPLIANCES
3 - TECHNICAL DATA
These appliances are used for professional purposes. Installation,
repair and use must be carried out by expert personnel.
012_03 - Solid top cookers
6· 22
03/2006
These instructions for installation are for our gas kitchens set up for
the category in the table on page 7. The data plate is located on the
front part of the appliance (on the control panel).
0051
TIPO/TYPE
CAT/KAT GAS/GAZ G30 G31 G20 G25
II2H3B/P P mbar 30 30 20 -
II2H3+ P mbar 30 37 20
-
-
II2H3+ P mbar 28 37 20 -
25II2L3B/P P mbar 30 30
II2ELL3B/P P mbar 50 50 20 20
II2E+3+ P mbar 28 37 20 25
II2H3B/P P mbar 50 50 20 -
I2E P mbar - - 20 -
--II2H3B/P P mbar 30 30
II2H3+ P mbar 28 37 20 -
--
--
I3B/P P mbar 30 30
I3+ P mbar 28 37
SE FI DK CZ SK SI
IT CH PT
ES IE GB GR
NL
DE
FR BE
AT CH
LU
EE LV LT
EE LV LT
NO MT CY IS HU
CY
MOD.
MOD.
ART.
N.
N.
Qn kW
m3/h
MADE IN ITALY
Predisposto a gas: - Gas preset: - Prevu pour gaz:
Eingestelt für Gas: - Preparado para gas: -
Geschuckt voor:
V AC kW Hz
THE APPLIANCE MUST BE CONNECTED IN COMPLIANCE WITH THE LAWS IN FORCE
AND INSTALLED IN A WELL-VENTILATED ROOM. READ THE INSTRUCTION MANUALS
BEFORE INSTALLING AND USING THE APPLIANCE.
THE APPLIANCE MUST BE INSTALLED BY QUALIFIED PERSONNEL.
G30/G31 28/37 mbar
G20 20 mbar
Model
AGB 356/WP
AGB 357/WP
AGB 370/WP
Version
Solid gas range - open stand
Solid gas range - 1 gas oven GN 1/1 ventilated
Solid gas range - 1 gas oven GN 2/1
Solid gas range - 1 electric oven GN 1/1 ventilated
Solid gas range - 1 electric oven GN 2/1
Solid gas range - 2 double crown burners - 1 gas oven GN 1/1 ventilated - neutral cabinet
Solid gas range - 2 double crown burners - 1 gas oven GN 2/1 - neutral cabinet
Solid gas range - 2 double crown burners - 1 electric oven GN 1/1 ventilated
Solid gas range - 2 double crown burners - 1 electric oven GN 2/1
Solid gas range
Dim.: LxWxH
800 x 900 x 875
800 x 900 x 875
800 x 900 x 875
800 x 900 x 875
800 x 900 x 875
1200 x 900 x 875
1200 x 900 x 875
1200 x 900 x 875
1200 x 900 x 875
800 x 900 x 270
N.
51BQ2898
51BQ2899
51BQ2898
3 - TECHNICAL DATA
012_03 - Solid top cookers
7· 22
03/2006
G30/31
G20
G30/G31
G20
m3/h
G25
m3/h
G30/G31
kg/h
Primary air distance “A”
Methane gas G20
Liquid gas G30/G31
TABLE 1
Model
Category
Construction type
Air necessary for combustion
Nominal thermal power
Minimum thermal power
Overall thermal power (gas)
Connection pressure
Methane gas 2H
Liquid gas 3+
Gas connection values
Methane gas 2H
Liquid gas 3+
Nozzles Ø 1/100 mm
Main burner
G20
G30/G31
(HuB = 9.45 kWh/m3) in m3/h
(HuB = 12.87 kWh/kg) in kg/h
Nominal thermal power
Minimal thermal capacity
Nominal thermal power
Minimal thermal capacity
G20
G30/31
20 mbar
28/37 mbar
II2H3+
A
m3/h
kW
kW
No. of nozzles, pilot burner
Electrical data Electric oven power:
GN 2/1 - 5.9 kW
Voltage:
V 400 3N 50 Hz / 230 3 50 Hz
No. of cables per section:
5 x 2.5 mm2 / 4 x 2.5 mm2
Hour consumption
Open
Open
Gas oven
GN 1/1
7.5
3.6
0.75
0.381
0.282
155
Adjustable
100
48
-
-
12
18
Gas oven
GN 2/1
16
7.8
-
0.825
0.611
215
-
140
-
35
20
10
10
Solid
Gas range
22
11.0
4.9
1.164
0.861
250
Adjustable
160
105
35
20
7
Open
Ø 100
8
4.0
1.2
0.423
0.313
145
Adjustable
100
45
27
19
13,5
Open
Ø 125
23
9.5
1.8
1.005
0.744
225
Adjustable
175
108
27
19
-
-
-
AGB 370/WP
AGB 356/WP
AGB 357/WP
kW
kW
kW
1,18
2,01
3,48
0,88
1,49
2,57
11.2
19.0
32.9
4 - INSTALLATION INSTRUCTIONS
4.1 Safety rules
• Only a local gas utility technician is authorized to carry out gas
installations and connections. The statutory regulations (applied
in Germany VDE, Austria ÖVE, Switzerland SEV, etc.) and connec-
tion conditions performed by the gas utility must be strictly
observed.
• Connection to a power balance system for the installation in a
wall is provided for through a connection point. Adhere to cur-
rent local legal requirements for connection.
• Please note the electrical diagram! Compare the wiring diagram
number on the data plate of the appliance with the one shown
on the electrical diagram.
• Do not bend, crush or damage the cables against sharp corners.
• Lay the cables so as to avoid contact with extremely hot surfaces.
• The cable – which is totally sheathed – must be led inside the
appliance through the cable clamp and cable raceway installed
on the appliance.
• Ventilation system installation can be carried only by expert per-
sonnel.
• If the appliance is to be installed near walls, dividing walls,
kitchen equipment or decorative panelling, these should be in
non-inflammable material. If not, all appliances must be coated
with thermal-insulation fireproof material. Make sure that all fire
prevention standards and safety precautions are strictly adhered
to.
4.2 Structure, equipment and safety devices
of the unit
Robust steel frame, with 4 height adjustable feet.
18/10 chrome-nickel steel outer panelling.
4.2.1 Cooking zone
• Burner with stabilized flame.
• Gas cocks with safety and adjustable from maximum to minimum.
• Thermoelectric ignition safety.
• Enamelled cast-iron pan supports.
• The bodies of the burners and the venturi tubes are made of cast
iron, while the lid is brass.
• 18/10 chrome-nickel steel cooking top.
• Knobs in thermosetting material.
4.2.2 Oven
The cooking chamber is made of stainless steel.
The runners for the pans are made of steel or chromed rod iron.
The pull-out grill i sin chromed rod-iron.
The door, with double wall and thermal insulation, is equipped with
an insulated handle and a hinge with balanced spring.
The insulation of the cooking chamber is fibreglass.
Gas version GN 2/1
The tubular burners are in chromed steel and are resistant to ther-
mal and mechanical stress.
Gas is supplied through a safety valve with a thermostat.
The main burner is switched on from a pilot burner with a fixed noz-
zle. It is also supplied with a thermoelectric ignition safety
with thermocouple connected to the pilot burner. The burner has a
piezo ignition.
The adjustment of the oven temperature, which can be varied
between 160 and 300° C, is made with the thermostat.
The bottom of the oven, in cast iron with reinforced ribs (for GN 2/1)
and steel (for MAXI), is in two pieces.
The smoke collector is in aluminised sheet metal and the protection
grill is in enamelled cast iron.
Gas version GN 1/1 ventilated
The tubular burners are in stainless steel and are resistant to ther-
mal and mechanical stress.
Gas is supplied through a safety valve with a thermostat and a safe-
ty thermocouple.
The ignition of the main burner takes place by means of an AT
transformer.
The adjustment of the oven temperature, which can be varied
between 160 and 300° C, is made with the thermostat.
The bottom of the oven is made of stainless steel.
The smoke collector is in aluminised sheet metal and the protection
grill is in enamelled cast iron.
Electric version GN 2/1
The heating elements are in the top (upper heat) and under the
bottom (lower heat).
Temperature adjustment between 50 and 300° C is made by a ther-
mostat connected to a tri-polar switch.
It is possible to turn on the upper and lower heating elements sepa-
rately or at the same time.
Indicator lights show when voltage is supplied to the appliance (see
Fig. 4A).
The cooking chamber is made of stainless steel.
The upper heating elements are visible (grill), while the lower ones
are covered by a sheet of stainless steel.
Electric version GN 1/1 ventilated
The heating elements are in the top (upper heat), under the bottom
(lower heat), and in the rear around the fan (convection).
The upper heating elements are visible (grill), while the lower ones
are covered by stainless steel panels.
Temperature adjustment between 50 and 300° C is made by a ther-
mostat connected to a switch.
The use of a 9-position commutator makes it possible to light the
heating elements separately or at the same time with ventilation or
in static mode.
The lighting of the heating elements is indicated by 2 indicator
lights (see fig. 4B).
4.2.3 Neutral cabinet
In models AGB 357/WP a neutral cabinet with a door alongside the
oven is standard.
4.3 Assembly
4.3.1 Installation premises
The appliance should be installed in a well-ventilated room, and if
possible under a range hood (check current regulations).
The appliance can be installed on its own or with other similar
equipment.
If the appliance is to be installed near inflammable walls, a minimum
distance of 150 mm around the sides and back should be allowed.
If this distance cannot be obtained, take proper heat-protection
action such as fitting tiles or thermal radiation protection material
to the walls.
Before connecting the appliance to the gas supply, check on the
data plate that the appliance is suitable and type-tested for the
type of gas available.
012_03 - Solid top cookers
8· 22
03/2006
5.1 Preparation and Start-up
Before starting up the appliance, remove the protective wrapping.
Then carefully clean the working surface and the external parts with
lukewarm water and detergent, using a damp rag to remove all traces
of anti-rust material applied in the factory, then dry with a clean cloth.
5.1.1 Start-up
Before starting up the appliance, check that its specifications (cate-
gory and type of gas used) match those of the family and group of
the gas available locally.
If not, it is necessary to adapt the appliance to the gas family or
group required (see paragraph “Conversion and adjustment”).
To start up the appliance, see the instructions for regular use.
5.1.2 Check of power
The appliances must be used with the specific nozzles for the nomi-
nal power.
The power may be:
• the nominal power indicated on the data plate of the appliance;
• the reduced capacity power.
These nozzles are shown in table 1 “Technical data”.
Nominal power is also obtained in respect of the supply pressure:
• from 15 to 22.5 mbar for gases of the second family (G20/methane)
• from 25 to 45 mbar for gases of the 3rd family
(G30/propane, G31/butane)
The appliance shall not be operated outside the above-mentioned
pressure ranges.
To adjust power with reduced capacity, use the data in table 1.
If you wish to further check the nominal power, you may do so by
using a gas meter according to the so-called "volumetric method".
A simple inspection is usually enough to check if nozzles are func-
tioning correctly.
5.1.3 Checking the input pressure (Fig. 1)
Input pressure should be measured using a fluid measuring gauge
(e.g. a gooseneck pipe, min. resolution 0.1 mbar).
Remove lock screw (22) from the pressure intake tube and connect the
gauge hose: once measurement is complete, replace the screw (22).
4 - INSTALLATION INSTRUCTIONS
012_03 - Solid top cookers
9· 22
03/2006
5 - SET-UP FOR OPERATION
If the type of gas indicated on the data plate of the appliance does
not correspond to the gas which is present, refer to the paragraph
"Conversion and adaptation".
4.3.2 Statutory regulations and technical requirements
During installation of the appliance, the following regulations must
be adhered to:
• Relevant legal directives;
• Local building and combustion regulations;
• "Technical rules for gas systems" worksheet;
• "Technical rules for liquid gas" worksheet;
• “Gas installations in industrial kitchens” worksheet;
• Relative accident prevention standards;
• Local gas utility regulations.
• Local building and fire codes.
4.3.3 Installation
Assembly, installation and maintenance, i.e.:
• assembly, gas connection, check of power, conversion or adapta-
tion and start-up;
Ask for approval from the local gas company.
4.3.4 Installation operations
To level the appliance correctly, adjust the height of the feet.
4.3.5 Gas connection
The R 3/4” gas connection of the appliance to the gas pipeline can
either be permanently fixed to the mains or made detachable using
an approved cock.
If hoses are used, they must be in stainless steel and in compliance
with the DIN 3383, part 1 or DIN 3384 regulations.
After completing gas connection, check for leaks using a special
leak-detector spray.
4.3.6 Smoke extraction
These kitchens are type A appliances, thus no smoke extraction sys-
tem is required.
For the ventilation of the room where the appliance is installed,
refer to related legislation.
4.3.7 Electrical connection
Before connecting the unit to the mains, check that:
• The mains voltage corresponds to the values shown on the data
plate;
• The earth is in working order;
• The power cord is suitable to the electrical input of the appli-
ance (see table 1 on page 7).
Also, up the line from the unit, there must be a device with contact
opening of at least 3 mm which makes it possible to disconnect the
appliance in omnipolar mode.
To this end, for example, safety contactors may be used.
The omnipolar switch must be located near the appliance and be
readily accessible.
The power cord must be approved and have a section which is suit-
able for the appliance.
The cord must be at least type H07 RN-F.
4.3.8 Equipotential
The appliance must be hooked up to a unipotential system. The
required terminal is located near the cord inlet.
It is marked by a tag with a symbol .
5 - SET-UP FOR OPERATION
5.1.4 Power check with volumetric method
Using a gas meter and a stopwatch, you can read the volume of gas
output per time unit. The correct volume corresponds to the value
"E" expressed in litres/hour (l/h) or litre/minute (l/min).
The following formula is used to calculate the value of “E”:
It is important measure the power when the appliance is in standby
status.
The calorific power value can be requested from the local gas company.
The nominal power and the minimum power with respect to the
nominal pressure are obtained by consulting the table for the
adjustment of the gas passage (table 1).
WARNING
There is no pre-adjustment device for the nominal
power.
5.1.5 Power check for operation with liquid gas
Check if the type of nozzles used meet manufacturer requirements.
Check that the pressure reducer installed in the system has an outlet
pressure which is compliant with paragraph 5.1.2 "Check of power"
(can be checked on the data plate of the appliance or by measuring
the pressure).
E = Power
Operating calorific value
5.1.6 Check of pilot flame
For proper regulation, the pilot flame must surround the thermo-
couple and it must have a perfect appearance. Otherwise, adjust the
air flow to the pilot.
5.1.7 Checking the primary air
Both the oven and the open flames are equipped with primary air
adjustment.
Air volume flow is correct when there is sufficient protection
against the flame rising when the burner is cold or in case of flash-
back when the burner is hot.
5.1.8 Operation Control
• Start the appliance in accordance with the instructions;
• Check that the appliance does not have any leaks by using a
leak-detecting spray.
• Check ignition and that flame on the main burner lights proper-
ly and is correctly formed, even on low;
• For oven GN 1/1 (fig. 3B), after lighting (par. 6.3.3), turn the
knob to the minimum (spark) and check that the burner is lit
along its entire length with flames at the lowest possible level.
Adjustments can be made by turning screw (7).
• Check that the pilot flames work properly.
• Copy the setup values on the data plate and place it in a suitable
spot.
• A servicing and maintenance contract is recommended.
012_03 - Solid top cookers
10 · 22
03/2006
6
8
7
9
22
5
A
14
17
27
12 13 11 2 1
3
A
C - D
E
4
0
21
Fig. 1
Burners
Burner