Whirlpool 36”m Sealed Burner Glass Cooktop User manual

IMPORTANT:
Read and save these
instructions.
IMPORTANT:
Installer: Leave Installation Instructions with the homeowner.
Homeowner: Keep Installation Instructions for future
reference.
Save Installation Instructions for local electrical inspector’s use.
Note: This cook-top is manufactured for use with Natural gas.
To convert for use with L.P/Propane gas requires Kit No. 814428
available from your Whirlpool dealer or authorized parts
distributor.
Write down the model and serial numbers before installing
cooktop.
Both numbers are on the model/serial rating plate, located on the
underside of the cooktop burner box.
Model # Serial #
Part No.3191748 RevA
36”m
Sealed Burner
Glass Cooktop
-

Before you start...
Proper installation is your responsibility. Make
sure you have everything necessary for
correct installation. It is the responsibility of the
installer to comply with the installation
clearances specified on the model/serial
rating plate. The model/serial rating plate can
be found on the underside of the cooktop
burner box. Write down your cooktop model
and serial numbers before installing cooktop.
You will be asked for these numbers if you
need to call for service or assistance.
This cooktop is not approved for use with
downdraft vent systems.
Check location where cooktop will be
installed. The location should be away from
strong draft areas, such as
windows, doors
and
strong heating vents or fans. The cooktop
should be located for convenient use in the
kitchen.
ALL OPENINGS IN THE WALL OR FLOOR WHERE
THE COOKTOP ISTO BE INSTALLED MUST BE
SEALED.
Note: This cooktop is manufactured for use
with Natural gas. To convert for use with
U/Propane gas requires Kit No. 814428,
available from your Whirlpool dealer or
authorized parts distributor.
It is the customer’s responsibility:
l To contact a qualified electrical installer.
. To assure that electrical installation is adequate
and in conformance with National Electrical Code,
ANSUNFPA 70 - latest edition* and all local
codes and ordinances.
Product Dimensions
36” min. base cabinet is required.
If cabinet has a drawer, a 3-l/2” depth clearance
from the countertop to the top of the drawer (or
other obstruction) in base cabinet is required.
Cabinet and Cutout Dimensions
4 36” min. cabinet width above cooktop
w
13” max
upper ’
cabinet %
depth
I
See Note’” for 4 I
Clearance Dimensions
La-I
l * Note: 30” min. when bottom of wood or metal
cabinet is protected by not less than l/4”
flame retardant millboard covered with not
less than No. 28 MSG sheet steel, 0.015”
stainless steel, 0.024” aluminum or 0.020”
-
copper.
36” mln. clearance between the top of the
cooking platform and the bottom of an
unprotected wood or metal sheet.
Minimum distance
to nearest side and
rear combustible
surface above
countertop
opening depth- 18-l 5/l 6” min.
20-5/W’ max.
opening width- 33-114” min.
34-7/W max.
2-518” min. cabinet space
to backsplash or vertical wall
Your safety and the safety of others is
very important.
Wehaveprovidedmanyimportant safetymessages
in this manualandon your appliance.Alwaysread
andobeyall safetymessages.
0 ! This is the safetyalertsymbol.This symbol
alertsyou to hazardsthat cankill or hurt
you andothers.All safetymessageswill bepreceded
bythe safetyalert symbolandthe word “DANGER”
or “WARNING”.Thesewords mean:
You y&l be killed or seriously injured if you don’t
follow instructions.
You can be killed or seriously injured if you don’t
folloanstructions.
All safetymessageswill identify the hazard,tell you
howto reducethe chanceof injury, andtell you what
canhappenif the instructions are not followed.
WARNING: If the information in
this manual is not followed exactly,
a fire or explosion may result
causing property damage, personal
injury or death.
- Do not store or use gasoline or
other flammable vapors and
liquids in the vicinity of this or any
other appliance.
-WHAT TO DO IF YOU SMELL GAS
l Do not try to light any
appliance.
l Do not touch any electrical
switch.
l Do not use any phone in your
building.
l Immediately call your gas
supplier from a neighbor’s
phone. Follow the gas supplier’s
instructions.
l If you cannot reach your gas
supplier, call the fire department.
- Installation and service must
be performed by a qualified
installer, service agency or
the gas supplier.
Grounded electrical outlet is required. See
“Electrical requirements.”
Do Not obstruct the flow of combustion and
ventilation air.
Proper gas supply connection must be
available. See “Gas supply requirements.”
Countertop opening dimensions that are
shown must be used. Given dimensions
provide required clearances.
When installing a cooktop under existing
cabinets and the installation does not meet
the minimum cabinet clearances, install a
range hood above the cooktop to avoid burn
hazards,
Important: Observe all governing codes and
ordinances. Failure to meet codes and
ordinances could lead to fire or electrical
shock.
Copies of the standards listed may be obtained from:
‘National Fire Protection Association
Batterymarch Park
Quincy, Massachusetts 02269
Panel A

Tools needed for
installation: A
L pipe wrench
able
h
- h
oencil
I v,r.za,,,,,,
tape measure/ruler
Gas supply
requirements
Explosion Hazard
Use a new AGA approved gas supply line.
Install a shut-off valve.
Securely tighten all gas connections.
If connected to LP, have a qualified person
make sure gas pressure does not exceed
water column rating specified in LP
conversion kit. Examples of a qualified
person include licensed heating personnel,
authorized gas company personnel, and
authorized service personnel.
Failure to do so can result in death,
explosion, or fire.
Observe all governing codes and ordinances.
A n This installation must conform with local
codes and ordinances. In the absence of
local codes, installations must conform with
American National Standard, National Fuel
Gas Code ANSI 2223.1 - latest edition*.
B n InDut ratinas shown on the
model/s&ial ratin plate are for elevations up
to 2,000 feet. For elevations above 2,000 feet,
ratings are reduced at a rate of 4% for each
1,000 feet above sea level.
C
n The sealed gas cooktop is equipped
for use with NATURAL gas. Conversion to L.P
gas can be made with Kit No. 814428,
available from your Whirlpool dealer or
authorized parts distributor. No attempt shall
be made to convert the appliance from the
gas specified on the model/serial rating plate
for use with a different gas without consulting
the servicing gas supplier. Conversion must be
done by a qualified service technician using
only the kit number specified.
D
n Provide a gas supply line of 3/4” rigid
pipe to the cooktop location. A smaller size
pipe on long runs may result in insufficient gas
supply. Pipe-joint compounds, made for use
with NATURAL and LJ? gas, must be used.
E n If local codes
and ordinances
permit, A.G.A. design-certified, flexible metal
tubing is recommended for connecting this
cooktop to the gas supply line. Do Not kink or
damage the flexible tubing when moving the
cooktop. The pressure regulator has 3/8”
female pipe threads. You will need to
determine the fittings required, depending on
the size of your gas supply line, flexible metal
tubing and shutoff valve.
shutoff valve -
“open” position
to cooktop ci-4
t
n The supply line shall be equipped with
an approved shutoff valve. This valve should
be located in the same room as the cooktop
and should be in a location that allows ease
of opening and closing. Do Not block access
to shutoff valve. The valve is for turning on or
shutting off gas to the appliance.
G
n If rigid pipe is used as a gas
supply line, a combination of pipe
fittings must be used to obtain an in-line
connection to the cooktop. All strains must be
removed from the supply and fuel lines so
cooktop will be level and in line.
H
n The reaulator must be checked at a
minimum 1-inch water column above the set
pressure. The inlet pressure to the regulator
should be as follows for both operation and
checking the regulator setting:
NATURAL GAS:
Set pressure 4 inches
Supply pressure 7 to 14 inches maximum
I n Line pressure testing:
Testing above l/2 psi (14 inches) W.C. (gauge)
The cooktop and its individual shutoff valve
must be disconnected from the gas supply
piping system during any pressure testing of
that system at test pressures greater than
l/2 psig.
Testing above l/2 psi (14 inches) W.C. (gauge)
or lower
The cooktop must be isolated from the gas
supply piping system by closing its individual
manual shutoff valve during any pressure
testing of the gas supply piping system at test
pressures equal to or less than l/2 psi.
Recommended ground method
For your personal safety, this cooktop must be
grounded. This cooktop is equipped with a
3-prong ground plug. To minimize possible
shock hazard, the cord must be plugged into
a mating 3-prong ground-type outlet,
grounded in accordance with the National
Electrical Code ANSVNFPA 70 latest edition**
- and local codes and ordinances. See
Figure 1.
If a mating outlet is not available, it is the
personal responsibility and obligation of the
customer to have a properly grounded,
3-prong outlet
installed by
a qualified a-prong ground-
electrician. MJe Outlet \
Figure 1
Now start...
With cooktop in kitchen.
q
1
Remove shipping materials and tape
from cooktop. Remove pressure
regulator and hardware package
from side of carton. Write down the
model and serial numbers on the front of
these instructions before installing the
cooktop. The numbers are on the model/serial
rating plate located on the underside of the
cooktop burner box.
Electrical requirements
Electrical Shock Hazard
Plug into a grounded 3-prong outlet.
Do not remove ground prong.
Do not use an adapter.
Failure to follow these instructions can
result in death, fire, or electrical shock.
If codes permit and a separate ground wire is
used, it is recommended that a qualified
electrician determine that the ground path is
adequate.
Check with a qualified electrician if you are
not sure whether the cooktop is properly
grounded.
Do not ground to a gas pipe.
A 120-volt, 60-Hz, AC-only, 15-ampere, fused
electrical supply is required. A time-delay fuse
or circuit breaker is recommended. It is
recommended that a separate circuit serving
only this appliance be provided.
Electronic ignition systems operate within wide
voltage limits, but proper ground and polarity
are necessary. In addition to checking that
the outlet provides 120-volt power and is
correctly grounded, the outlet must be
checked by a qualified electrician to see if it
is wired with correct polarity A wiring diagram
is provided in the literature package.
This appliance, when installed, must be
electrically grounded in accordance with
local codes or, in the absence of local codes,
with the current National Electrical Code,
ANSI/NFPA 70*‘.
Remove cooktop, burner grates and
caps package from shipping box.
One grate and cap are packaged
separately.
q
3
Remove the paper backing from a
small section of the foam sealing
strip. Place the strip l/8” from
cooktop edge on the underside of
the glass. Continue until foam strip completely
outlines the edge of the cooktop. Do not use
additional sealant around outer edge of
cooktop.
Copies of the standards listed may be obtained from:
l American Gas Association
1515 Wilson Boulevard
Arlington,Virginia 22209
l l National Fire Protection Association
Batterymarch Park
Quincy, Massachusetts 02269
Panel B

v-l Place
burner
n
caps over
- alignment
pins. Place burner
grates over burners
and caps. Install
control knobs on
valve stems.
burner
base
Electronic Ignition System -
initial lighting
Cooktop burners use electronic igniters in
place of standing pilots. When the cooktop
control knob is pushed in and turned to the
‘LITE” position, the system creates a spark to
light the burner. This sparking continues until
grate
A burner cap
the control
setting, knob is turned to the desired
I
15
Check the OFF
4 0
..Q A
operation of the e o”
cooktop burners, o
Push in and turn B
each control knob to “LITE” ,%GiJ
position. The flame should light 80 o o ,,
@LO l-0
burner box
within 4 seconds. Do Not leave
the knob in the “LITE” position after burner
lights.
Install the pressure regulator with the
arrow on the regulator pointing up
toward unit and in a position where
you can reach the access cap.
If burners do not light properly, turn control
knob to the ‘OFF” position. Check that burner
cap is in the proper position. Check that
power supply cord is plugged in and that
circuit breaker or house fuse has not blown.
Check that the shutoff valve is in the ‘ON”
position. Check operation again. If a burner
does not light at this point, contact your
Whirlpool dealer for assistance.
-
Lift entire cooktop up from cutout when
repositioning cooktop in countertop opening to
prevent scratching countertop.
3/B” nipple flexible connector
14.)
Insert cooktop into countertop I
\ 318” adapters / I
opening.
manual shutoff valve pressure
regulator
u Center the cooktop in the cutout.
Check that front edge of cooktop is parallel
to front edge of countertop. Check that all
required clearances are met. Use a pencil to
outline the rear of the cooktop on the
countertop. Remove the cooktop from the
cutout and place upside down on a
protected surface.
Ail connections must be wrench-tightened.
m-lCheck each cooktop
’ burner for proper flame. The small inner cone
Assemble the flexible connector
from the gas supply pipe to the
pressure regulator in order:
manual shutoff valve, 3/8” nipple, - should have a very distinct
blue flame approximately l/2” long.
The outer cone is not as distinct as the
inner cone.
S/S” adapter, flexible connector, 3/8” adapter,
and 3/8” nipple.
Use pipe-joint compound made
for use with NATURAL and L.l? gas
to seal all gas connections. If
flexible connectors are used, be
certain connectors are not kinked. 117.1
Push in and turn each control
knob to the “LO” (or simmer)
setting. The “LO” setting of each
burner has been factory set to the
lowest setting available to provide reliable
reignition of the burner, If it does not stay lit on
the ‘LO” setting, check “LO” setting as follows:
15.1
Attach the mounting brackets to
each side of the burner box with the
5/l@ screws, Do Not tighten the
screws, Turn the mounting brackets so
each is under the burner box.
shutoff valve
“open” position
line
a. Turn control to “LITE” until burner ignites.
b. Quickly turn knob down to LOWEST
POSITION.
c. If burner goes out, readjust valve as follows:
Remove the surface burner control knob.
Insert a flat-blade screwdriver into the hollow
valve stem and engage the slotted screw
inside. Flame size can be increased or
decreased with the turn of the screw. Adjust
flame until you can quickly turn knob from
“LITE” to LOWEST POSITION without
extinguishing the flame. Flame should be as
small as possible without going out.
q
6
Reinsert the cooktop into countertop
opening. Check that cooktop is
parallel to front edge of countertop.
Lift entire cooktop to make
adjustments so the foam sealing strip can seal
properly.
I
11
El
12
Open the shutoff valve in the gas
supply line. Wait a few minutes for
gas to move through the gas line.
Use a brush and liquid detergent
to test all gas connections for
leaks. Bubbles around connections
will indicate a leak. If a leak
glass cooktop countertop
5/16” clamp bracket
screw
Ll
7
Rotate mounting brackets away from
burner box. Tighten the mounting
brackets to the burner box. Do Not
overtighten screws. Insert the 2- l/2”
clamping screws into the mounting brackets.
Use a screwdriver to tighten screws against
the underside of countertop.
appears, shut off gas valve controls and adjust
connections. Then check connections again.
NEVERTESTFORGAS LEAKSWITHA MATCH OR
OTHERFLAME. Clean all detergent solution
from cooktop.
El
13
n
Plug the power
supply cord into the
grounded outlet.
cooktop, read your Whirlpool Use &
Care Guide. Keep Installation
1 Congratulations 1
Panel C

Wiring diagram
The power cord on this appliance is equipped
with a three-pronged (ground) plug which
mates with standard three-pronged
(grounded) outlets.
IGNITOR 1
ELECTRODES =
Part No. 3 191748 Rev. A
0 1998 Whirlpool Corporation
@ Registered Trademark of Whirlpool, U.S.A.
If cooktop does not
operate...
q Check that the circuit breaker is not
tripped or house fuse blown.
q Check that power supply cord is plugged
into outlet.
q Check that gas valves are turned to the
“ON” position.
A more detailed troubleshooting checklist is
provided in the Use and Care Guide.
If you need
assistance...
If you have questions about operating,
cleaning or maintaining your cooktop:
q Refer to Use and Care Guide.
q Call the Consumer Assistance Center.
Check your Use and Care Guide for a
toll-free number to call or call the
dealer from whom you purchased this
appliance. The dealer is listed in the
Yellow Pages of your phone directory
under “Appliances - Household -
Major - Service and Repair.”
TLi#l 01
4a
C-N
Prepared by Whirlpool Corporation,
Benton Harbor, Michigan 49022
If you need service...
Maintain the quality built into your cooktop by
calling an authorized service company.
To obtain the name and number of an
authorized service company:
q Contact the dealer from whom you
purchased your cooktop; or
q Look in the Yellow Pages of your
telephone directory under “Appliances
- Household -
Major - Service and Repair; or
q Call the Consumer Assistance Center.
The toll-free phone number is listed in
your Use and Care Guide.
When you call, you will need:
q The cooktop model number,
Q The cooktop serial number.
Both numbers are listed on the model/serial
rating plate, located on the underside of the
cooktop burner box.
Cleaning and
maintenance
If removing the cooktop is necessary for
cleaning or maintenance, shut off gas supply.
Disconnect the gas and electric supply.
Remove the mounting brackets on the right
and left side of burner box. After disconnecting
the gas and electric supply, finish removing the
unit for cleaning and servicing. Reinstall in
reverse order and check gas connection for
leaks.
Printed in U.S.A.