Whirlpool ADP 4520 WH User manual

SERVICE Whirlpool Europe
Customer Services
Model ADP 4520 WH
Version 8511 763 16810 Page
Technical data 2 - 4
Spare part list 5 - 6
Exploded view 7 - 8
Circuit diagram 9
Program diagram 10
Text/Legend 11 - 16
Family WRC - EBL
LOW 5
Service Manual
Dishwasher
ADP 4520 WH
ADP 4520 WH
This documentation is only intended for qualified technicians who are aware of the respec-
tive safety regulations.
Date: 27.11.2003 Subject to modification
Document-No.: 4812 718 19694

SERVICE
27.11.2003 / Page 2 ADP 4520 WH Whirlpool Europe
Doc. No: 4812 718 19694 8511 763 16810 Customer Service
Technical data
Dimension of Free standing appliances with flat/
square outer door
Height 85.0 cm
Width 59.7 cm
Depth 59.6 cm
Weight 56 kg
Electronic boards
Service boards see spare part list
Serial boards see on the boards itself
Programmed control board and programing of
version , see „Board Service“ and „DATA“ on rating
plate of inner door:
UCB 704742
Data set 704732
Basic UCB, not programmed
see on the board itself 4619 727 04651
Succession of programs
Programs see program diagram
Succession P1a-P3a-P5c-P6a-P7a
Datas Energy Label
Reference program P5c
Energy Performance A
Cleaning Performance A
Drying Performance B
Alarms
Refill rinse aid
Refill salt
Program information
Start indicator
All programs will be locked after start. Changing
the program or finishing the program will be
possible only after pressing the start button for
longer then 1.5 sec. (Break by customer)
A switching off the appliance or unplug the
appliance for a while, this will frozen the program
step and later on, the program continuos on the
same position.
Exception: Switching off the appliance or unplug
the appliance during the drying phase, this will lead
directly to the end of the program.
Water Volume at permanent spray system
Water Volume Level
Regeneration 0.3 l 15 mm
Back rinse 3x 1.0 l 60 mm
Prewash 4.8 l 120 mm
Main wash 4.2 l 118 mm
Intermediate rinse 1 4.2 l 118 mm
Intermediate rinse 2 4.2 l 118 mm
Clear rinse 4.2 l 118 mm
Safety/ overflow 8.5 l 141 mm
Measuring the level
Remove the coarse sieve, put in a measuring
meter into the sump, measure the hight of the
water level.
Detergent max.
Pre-wash 10 cm3
Main-wash 40 cm3
Rinse aid 135 cm3
6 Dosage steps 1 - 6 ml
Water softener
Saltcontainer 2 kg
Resin container 700 cm3
Regeneration dosage 300 cm3
Water pressure
Inlet pressure 0.3 - 10 bar
Spray pump pressure 0.3 bar
Rotations
Spray pump motor 2800 RPM
Drain pump motor 3000 RPM
Spray arm lower 30 - 40 RPM
Spray arm upper 30 - 40 RPM

SERVICE Whirlpool Europe ADP 4520 WH 27.11.2003 / Page 3
Customer Service 8511 763 16810 Doc. No: 4812 718 19694
Technical data
Flow rates/ Inlet volume
Flow meter (at 0.3 bar
= quantity 1.1 l/min) 208 lmp/l
Spray pump 65 l/min
Drain pump 16 l/min
Pump height max. 1.1 m
Inlet valve 4 l/min
Spray arm lower ~ 33 l/min
Sprayarm upper ~ 27 l/min
Sprayarm/ Shower top ~ 8 l/min
Electrical base data
Voltage 220/ 230 V
Frequency 50 Hz
Total power 2.0 - 2.2 kW
Fuse 10 A
Spray pump motor permanent spray system
Voltage 220/ 240 V
Power consumption 80 W
Frequency 50 Hz
Resistance 30 Ω
Drain pump motor
Voltage 220/ 240 V
Power consumption 30 W
Resistance 146 Ω
Heating - 1 Element system
Voltage 220/ 230 V
Power consumption 1.87/ 2.04 kW
Resistance 24.5 Ω
Heating speed ~ 2.0 ˚C/min
Temperature on surface ~ 115 ˚C
Safety thermostat
self reset
(Temperature of water) ~ 85 ˚C
Fuse 206 ˚C
Water safty options
Waterstop system Aquasafe
Single electric water inlet valve
Voltage 220/ 240 V
Frequency 50/ 60 Hz
Resistance 3.76 kΩ
Regenerating valve
Voltage 220/ 240 V
Frequency 50/ 60 Hz
Resistance 3.13 kΩ
Coil of dispenser
Voltage 220/ 240 V
Frequency 50/ 60 Hz
Resistance 1.3 kΩ
Reed contacts
flow meter
salt control
rinse aid control
NTC
20 ˚C 58.1 kΩ
25 ˚C 47.1 kΩ
30 ˚C 38.2 kΩ
40 ˚C 25.4 kΩ
50 ˚C 17.2 kΩ
60 ˚C 11.8 kΩ
70 ˚C 8.3 kΩ
80 ˚C 6 kΩ
85 ˚C 4 kΩ
Regeneration
Volume 300 cm3
after wash cycles depending on the water
softener setting
water hardness 0 - 40 ˚dh
0 - 10.7 mmol/l
0 - 107 ˚Fh
Salt consumption
for regeneration ~ 77 g
Number of cycles
with 2 kg salt ~ 26

SERVICE
27.11.2003 / Page 4 ADP 4520 WH Whirlpool Europe
Doc. No: 4812 718 19694 8511 763 16810 Customer Service
Technical data
Water softener setting
To change the water softener setting:
• Push the POWER button on
• Change to program 2
• Hold the START button for 5 seconds until the LED is flashing
• Water softener setting is shown by flashing LED
• By pushing the START button you can change the setting
• Push the POWER button off to save and exit the water softener setting
Accesory
If you need spare parts apart from the spare part list have a look in the
Service Bulletin 4812 718 40084.
Water hardness Germandegrees
˚dH French degrees ˚fH English degrees Clarke ˚e mmol/l Water softener setting is shown by flashing LED
1 soft 0 - 5 0 - 9 0 - 6,3 0 - 0.9 1 x
1 - 2 soft/ medium 6 - 10 10 - 18 7 - 12.6 1 - 1.8 2 x
2 medium 11 - 15 19 - 27 13.3 - 18.9 1.9 - 2.7 3 x
3 medium/ hard 16 - 21 28 - 37 19.6 - 25.9 2.8 - 3.7 4 x
4 hard 22 - 28 38 - 50 26.6 - 35 3.8 - 5.0 5 x
4 very hard 29 - 35 51 - 63 35.7 - 44.1 5.1 - 6.3 6 x
4 extremely hard 36 - 60 64 - 107 44.8 - 74.9 6.4 - 10.7 7 x

SERVICE Whirlpool Europe ADP4520WH 27.11.2003 / Page 5
Customer Service 8511 763 16810 Doc. No: 4812 718 19694
Spare part list
Model ADP 4520 WH
Service No. 851176316810
Version 851176316810
Pos. No. 12NC Code Description
003 0 4812 440 19594 Traverse
004 0 4812 440 18952 Drip tray assy
004 1 4812 401 18402 Holder
011 0 4812 505 18357 Foot short
022 0 4812 440 10755 Side panel left
022 1 4812 440 10754 Side panel right
024 0 4812 440 10417 Panel, rear
024 5 4812 440 10944 Damper fix Motor synch
030 0 4812 310 18916 Table top cpl. WH
034 0 4812 404 78237 Spacer
034 1 4812 404 78242 Fastener table top
040 1 4812 417 18774 Hinge left
040 2 4812 417 18773 Hinge right
040 3 4812 417 18923 Protector f.door (set)
044 0 4812 492 38358 Spring f.door
047 0 4812 404 48746 Brake f.door
047 1 4812 401 18397 Band,brake
047 2 4812 404 68023 Hook
053 0 4812 440 89031 Plinth WH
053 4 4812 440 89036 Plinth rounded WH
065 0 4812 466 48052 Insulation
103 0 4812 440 10758 Door outer
120 0 4812 440 19456 Door,inner
120 1 4812 440 18969 Batten
130 0 4812 417 58373 Tilt lock cpl. bk
131 0 4812 401 18416 Hook lock
191 0 4812 466 68564 Gasket door
191 3 4812 466 68533 Gasket
192 0 4812 466 68467 Gasket, door lower
241 0 4812 458 19027 Basket upper straight
241 1 4812 458 18324 Holder cups right wh
241 3 4812 528 88068 Wheel,basket upper (set)
241 6 4812 310 18757 Holder glasses KIT wh
241 8 4812 466 68553 Spacer cap set
242 0 4812 310 28136 Basket lower KIT
242 1 4812 528 88069 Wheel,basket lower wh
242 4 4812 466 48091 Fixation gr
243 5 4819 310 39859 Cutlery basket KIT
243 6 4812 458 18996 Grille wh
261 0 4812 462 79831 Rail telescope, inner
261 1 4812 462 79768 Cap rail
261 2 4812 462 79832 Cap rail ahead
263 0 4819 520 18013 Ball cage cpl.
263 1 4812 310 48026 Service kit balls plastic
265 0 4812 404 48637 Basket adjustm. cpl.
265 2 4812 404 48638 Grip basket adjustment
301 0 4812 453 72459 Control panel ,ADP4520WH
303 1 4812 460 38148 Plate,handle
331 0 4812 413 59155 Knob
332 0 4812 410 29163 Button ,START
332 3 4812 410 29166 Button ON/OFF
350 2 4812 381 28068 Light guide
400 0 4812 361 58334 Motor +SP,50Hz,per.HP-PNT
421 0 4812 121 18158 Interf.filter
430 0 4812 360 18508 Pump,draining cpl.
Pos. No. 12NC Code Description
430 1 4812 466 68689 Gasket
450 0 4812 259 28684 Heating element
480 0 4812 321 28425 Cable harness ,(EBL) with LS6
480 3 4812 401 18418 Protector f.wiring
490 0 4812 321 18058 Cable,mains
490 1 4812 321 28367 Strain relief
521 0 4812 218 38209 User board ,(UCB)
521 8 4812 530 78066 Axle ,program knob grey
571 0 4812 281 28379 Valve inlet
575 0 4812 281 28361 Regen.valve
583 0 4812 271 28407 Switch diaphragm
616 0 4812 281 18047 Contact,reed salt
616 1 4812 271 58161 Contact,reed rinsing agent
621 0 4819 410 29004 Switch ON/OFF
633 0 4812 271 38355 Microswitch door
680 0 4812 418 68155 Combidosage
680 1 4812 466 68495 Gasket
681 1 4812 466 68497 Gasket
681 2 4812 440 18975 Flap
682 0 4812 466 68496 Gasket
691 0 4812 282 68012 Feeler NTC
701 0 4819 530 28928 Hose, inlet 2m
701 1 4812 310 18302 Yoke
701 2 4822 480 50159 Sieve inlet
710 0 4812 418 68128 Monoblock
710 2 4819 310 38536 Threaded ring
710 3 4819 466 69562 Gasket set
714 0 4812 462 78993 Threaded cap
716 0 4812 418 68147 Reg.dosage
716 1 4812 466 68475 Gasket
716 2 4812 462 78994 Cover
717 1 4812 462 79793 Stopper
721 1 4812 360 68347 Spray arm lower. cpl.
722 0 4812 360 68348 Spray arm upper wh
722 2 4812 360 68349 Spray arm 2nd level cpl. wh
723 0 4812 360 68351 Douche ceiling
726 1 4812 530 29118 Tube assembly cpl.
726 2 4812 505 18208 Nut
743 0 4812 511 48171 Condenser
743 1 4812 530 28102 Hose, inlet
743 3 4812 505 18364 Nut
743 4 4812 530 28807 Hose 9x1,5x270+10
743 7 4812 466 68514 Gasket
751 0 4812 418 18338 Water collector
755 0 4812 530 29119 Bend
755 2 4812 530 48148 Tray,leak
756 0 4812 360 58099 Floater
761 0 4812 480 58122 Sieve fine
761 2 4812 418 18337 Cover sieve
761 3 4812 418 18341 Cover
761 4 4812 530 58141 O-Ring
763 0 4812 480 58123 Sieve coarse
781 0 4812 530 29113 Hose,draining
781 3 4812 281 28417 Flap non-return
783 4 4812 530 28888 Hose

SERVICE
27.11.2003 / Page 6 ADP4520WH Whirlpool Europe
Doc. No: 4812 718 19694 8511 763 16810 Customer Service
Spare part list
Model ADP 4520 WH
Service No. 851176316810
Version 851176316810
Pos. No. 12NC Code Description
783 6 4812 530 28796 Hose 10x3x180+10
791 0 4812 532 68099 Gasket
791 2 4812 530 58093 Gasket
791 4 4812 466 68503 Gasket
791 5 4812 466 68504 Gasket
901 0 4822 401 10258 Clamp,hose 10-18 mm
901 1 4812 401 18424 Strap 050,0
901 2 4812 401 18157 Strap 32-50/9 C61
901 5 4812 401 48573 Strap 028,6
904 4 4812 462 79659 Threaded cap
910 1 4812 502 18394 Screw 3,5x14-H
910 2 4812 502 18363 Screw 4,0x12-H
910 3 4812 502 18527 Screw 4x15 T20
910 4 4812 502 18385 Screw M3,5x8-T15M
910 5 4812 502 18393 Screw 3,5x9-1 Tx15
910 7 4812 502 18397 Screw INOX A2 M 5X12
910 8 4812 502 18389 Screw 5x20 T20
910 9 4812 401 18425 Screw 2,5x18-H
964 0 4812 466 68536 Gasket housing ri/le
964 1 4812 466 68469 Gasket housing upper
993 0 4819 530 29028 Bow
993 5 4822 532 80216 Funnel salt

SERVICE Whirlpool Europe ADP 4520 WH 27.11.2003 / Page 7
Customer Service 8511 763 16810 Doc. No: 4812 718 19694
Exploded view

SERVICE
27.11.2003 / Page 8 ADP 4520 WH Whirlpool Europe
Doc. No: 4812 718 19694 8511 763 16810 Customer Service
Exploded view

SERVICE Whirlpool Europe ADP 4520 WH 27.11.2003 / Page 9
Customer Service 8511 763 16810 Doc. No: 4812 718 19694
Circuit diagram
C1 Capacitor DB Display board DPM Drain pump motor DD Cleaning agent dosage DR Final rinse dosage DS Door switch FM Flow meter HEW Heating IF Interference filter L Line MS Main switch NTC Thermostat temp. sensor N Neutral PRG Plug to program RE2 Relay Heating RE3 Relay Spray pump motor RR SA Reed relay salt RR RA Reed relay rinsaid SPM Sprayarm motor THS1 Safety thermostat THS 2 Fuse TBL Power supply terminal TL Winding protective
contact
UCB User- and Control board VM Fan ventilator WV1 Water inlet valve WV2 Water regenerating valve WI Water indicator 00 black 66 blue 88 grey 99 white

SERVICE
27.11.2003 / Page 10 ADP 4520 WH Whirlpool Europe
Doc. No: 4812 718 19694 8511 763 16810 Customer Service
Program diagram

SERVICE Whirlpool Europe ADP 4520 WH 27.11.2003 / Page 11
Customer Service 8511 763 16810 Doc. No: 4812 718 19694
Text/Legend

SERVICE
27.11.2003 / Page 12 ADP 4520 WH Whirlpool Europe
Doc. No: 4812 718 19694 8511 763 16810 Customer Service
Text/Legend

SERVICE Whirlpool Europe ADP 4520 WH 27.11.2003 / Page 13
Customer Service 8511 763 16810 Doc. No: 4812 718 19694
Text/Legend

SERVICE
27.11.2003 / Page 14 ADP 4520 WH Whirlpool Europe
Doc. No: 4812 718 19694 8511 763 16810 Customer Service
Text/Legend

SERVICE Whirlpool Europe ADP 4520 WH 27.11.2003 / Page 15
Customer Service 8511 763 16810 Doc. No: 4812 718 19694
Text/Legend

SERVICE
27.11.2003 / Page 16 ADP 4520 WH Whirlpool Europe
Doc. No: 4812 718 19694 8511 763 16810 Customer Service
Text/Legend