Whirlpool AWM 040 User manual

SERVICE Whirlpool Europe
Customer Services
Model AWM 040
Version 8570 040 01900 Page
Technical data 2 - 4
Spare part list 5 - 6
Exploded view 7 - 8
Wiring diagram 9
Circuit diagram 10
Program chart 11 - 16
Text/Legend 17
Family SC1
Service Manual
Washing machine
Frontloader
AWM 040
AWM 040
This documentation is only intended for qualified technicians who are aware of the respec-
tive safety regulations.
Date: 21.04.2004 Subject to modification
Document-No.: 4812 722 22562

SERVICE
21.04.2004 / Page 2 AWM 040 Whirlpool Europe
Doc. No: 4812 722 22562 8570 040 01900 Customer Service
Technical data
Dimensions
Height 81.5 - 84 cm
Width 59.5 cm
Depth 57.3 cm
Weight
With noise protection 75 kg
Without noise protection 74 kg
Main Connection
Voltage 230 V
Frequency 50 Hz
Power consumption 2.3 kW
Fuse rating 10 A
Drum
Volume 48 l
Wash spin 54 rpm
Ramp spin 95 rpm
Speed spinning max. 1000 rpm
Capacity of dry laundry
Cotton/coloured 5 kg
Cotton rapid 3 kg
Cotton short 5 kg
Easy care 2.5 kg
Easy care rapid 1.5 kg
Easy care short 2.5 kg
Delicate 1.5 kg
Wool/Handwash/Silk 1 kg
Daily 40 ˚C 3 kg
Water Level
Level 1
Switching point 60 ±5 mmWc
Switching back point 35 ±5 mmWc
Overflow 280 ±20 mmWc
From 45/00 300 ±20 mmWc
Water level inside the drum
(Only switching level inside the drum)
Level 1 40 - 51 mm
Overflow 260 - 300 mm
From 45/00 280 - 320 mm
Nominal currents
Contacts
11 - 12 4 (4) A
11 - 14 16 (4) A
11 - 16 1 (1) A
Contact system
11 - 12 - 14 spring contact
11 - 16 sliding contact
Damping system no
Door lock
Lock time (20 ˚C) 3“ - 6’’
Unlock time 60“ - 90’’
Voltage 230 V
Nominal current:
Contact 4 - 5 16 (4) A
Heating element
Kind of heating Tubular heating element
with NTC - sensor
Nominal Voltage 230 V
Nominal power 2050 W
resistance R 25 22 - 28 Ω
Resistance NTC :
0˚C 35.9 kΩ
30˚C 9.7 kΩ
40˚C 6.6 kΩ
50˚C 4.6 kΩ
60˚C 3.2 kΩ
70˚C 2.3 kΩ
95˚C 1.1 kΩ
Inlet valve:
Water temperature max. 60 ˚C
Rated flow >1 bar 8 l/min
Pressure range 0.5 - 10 bar
Nominal voltage 220/240 V
Frequency 50 Hz
Starting voltage:
<6 bar 160 V
6 - 10 bar 170 V
Nominal current 35 mA
Nominal power 6 VA
Nominal (20 ˚C) 3.4 - 4.5 kΩ
Floater
Nominal current 230 V
Nominal power 3 (1) A
Switch energy <15 cN

SERVICE Whirlpool Europe AWM 040 21.04.2004 / Page 3
Customer Service 8570 040 01900 Doc. No: 4812 722 22562
Technical data
Drain pump (synchronous)
Nominal Voltage 220/240 V
Nominal current 0.3 A
Nominal power 34 W
Frequency 50 Hz
Resistor (coil) 155 Ω±7%
Motor protection yes
Capacity (1,25m height) 15 l/min
Program timer
Type SC1 - 3313
Timer basic 4619 710 74694
Timer programmed 4619 751 52691
Nominal voltage 230 V
Frequency 50 Hz
Detergent dispenser 3
Cold fill yes
Spin speed 1000 rpm
Connector
OA4.1 - OA4.2 5. Option
OA4.3 - OA4.4 6. Option
OB4.1 - OB4.2 3. Option
OB4.3 - OB4.4 4. Option
OC4.1 - OC4.2 1. Option
OC4.3 - OC4.4 2. Option
SLT3.1 - SLT3.3 Temp.selector
SLS4.1 - SLS4.4 Spin speed selector
VCF3.1 - VCF3.3 Valve (cold water)
VHF3.1 - VHF3.3 Valve (hot water)
Pi5.1 = negative supply
Pi5.2 = data
Pi5.3 = clock
Pi5.4 = positive supply
Pi5.5 = negative supply
PL3.1 - PL3.3 Pilot lamp
Connector
M7.1 - M7.7 Motor
DP2.1 - DP2.2 Pump
AQS2.1 - AQS2.2 Aquastopswitch
SET2.1 - SET2.2 NTC
DSS3.1 - DSS3.3 Door switch
PR2.1 - PR2.2 Pressostat
Single connector
HE2.1 - HE2.2 Heating element
PS2.1 - PS2.2 Pressostat
SM3.2 - SM3.3 mains switch
(3 fold connector)
Program 32 positions
Temperature
Ambient temperature up to 70 ˚C
Storage temperature up to 85 ˚C
Spin speed
Wash speed 54 rpm
Ramp speed 95 rpm
Spin speed 1000 rpm
Resistence (at the selector) :
960 rpm 4.7 kΩ
780 rpm 3.6 kΩ
580 rpm 2.7 kΩ
500 rpm 1.8 kΩ
440 rpm 1.1 kΩ
95 rpm 0.68 kΩ
00
Output
Motor M7.6-DSS 3.2 >40 V
Aquastop AQ2.2-DSS 3.2 230 V
in pump step AQ2.1-DSS 3.2 230 V
NTC not measurable
Pump DP2.1-DP2.2 230 V
Doorlock DSS3.1-DSS3.3 230 V
Pressostat E4 - E2 230 V
- empty PR2.1 - E2 230 V
- full PR2.2 - E2 230 V
Valve (Rast 2,5) V2.1 - V2.2 >170 V
Options not measurable
Display module,Time delay
Program flow indication Pi5.1 - Pi5.4 5 V
Pi5.4 - Pi5.5 12 V
Motor
Type MCA 38/64 - 148/
WHE 2
Belt ratio i = 1:15.9
Resistance contacts
6 - 7 68.70 Ω ± 7%
Collector directly 2.46 Ω ± 7%
2 - 3 2.15 Ω ± 7%
1 - 3 1.40 Ω ± 7%
Cotton-/
coloured Easy care Delicate Daily load Wool Silk
Pre wash 02 - 06 03 - 06 04 - 06 - - -
Main wash 07 - 21 12 - 21 14 - 21 09 - 21 17 - 21 18 - 21
Rinse 22 - 28 22 - 28 22 - 28 22 - 28 22 - 28 22 - 28
Spin 29 - 31 29 - 31 29 - 31 29 - 31 29 - 31 29 - 31
Stop 32 32 32 32 32 32

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Doc. No: 4812 722 22562 8570 040 01900 Customer Service
Technical data
Radio interference supression
Nominal voltage 230 V
Nominal capacity 470 nF X1 + 2 x 22 nF Y
Nominal inductance 2 x 470 or 2 x 500 µH
Nominal resistance 680 kΩ
Or
Radio interference supression
Nominal voltage 230 V
Nominal capacity 1 µF X1 + 2 x 22 nF Y
Nominal inductance 2 x 1 mH
Nominal resistance 470 kΩ
Temperature/Spin speed selector
Positions 7
Nominal voltage 5 V
Value of resistors ±5%:
1 - 2 - 3 internal shunt
4 - 6 internal shunt
5 - 6 Position 1 <10 Ω
Position 2 0.68 kΩ
Position 3 1.10 kΩ
Position 4 1.80 kΩ
Position 5 2.70 kΩ
Position 6 3.60 kΩ
Position 7 4.70 kΩ
Indication of program flow
Input/ Ouput Pl4.1 - Pl4.4 5 V DC
Push buttons
Switch mains ON/OFF SM
Switch eco SEC
Switch rapid SR
Switch rinse stop SRS

SERVICE Whirlpool Europe AWM 040 21.04.2004 / Page 5
Customer Service 8570 040 01900 Doc. No: 4812 722 22562
Spare part list
Model AWM 040
Service No. 857004001900
Version 857004001900
Pos. No. 12NC Code Description
001 0 4812 440 10748 Cabinet GW
003 0 4812 464 48112 Traverse BK-cold
004 0 4812 440 19479 Drip tray assy BI
011 0 4812 500 18068 Foot variable 50mm
011 1 4812 500 18074 Foot leveling kit 85mm
011 1 4812 500 18075 Foot leveling kit 82mm
021 0 4812 440 10922 Panel,front BI GW
021 1 4812 462 79654 Stopper
024 0 4812 310 18653 Rear panel KIT
025 0 4812 440 19425 Holder Control device
033 0 4812 310 18414 Cover plate BI
040 0 4812 417 18794 Hinge
040 2 4819 417 18939 Hinge
040 3 4812 417 18035 Insert shim 0.2mm
040 3 4812 417 28002 Insert shim 1mm
040 4 4812 417 18811 Cover,hinge BI,WT F.MAGNET
040 5 4812 502 48345 Screw 4X 16-Z
050 0 4812 459 38059 Plinth GW
050 1 4812 440 19433 Spacer f. pedestal
061 0 4812 466 88458 Counter weight upper
061 1 4812 466 88462 Counter weight Lower
061 2 4819 310 39227 Mounting kit Weight top
061 3 4819 310 39228 Mounting kit Weight bottom
081 0 4812 529 18038 Shock absorber until 1200
081 1 4812 502 18454 Screw M8x45
084 0 4812 466 58001 Silent bloc
086 0 4812 401 18409 Holder Shock Absorber
086 1 4812 401 18413 Holder Shock absorber
086 2 4812 401 18412 Stopper
110 0 4812 498 18259 Door handle GW
130 0 4812 417 28053 Plate Doorlock Upper
130 1 4812 417 28052 Plate Doorlock Lower
131 0 4812 417 28051 Lock door
131 1 4812 417 28045 Pin Door Lock
131 2 4812 492 58025 Spring door
131 3 4812 492 58024 Spring Door Safety
134 0 4812 417 48001 Magnet + Buffer
134 1 4812 417 28001 Insert
134 2 4812 502 18007 Screw M 5x16-H
135 1 4812 401 18417 Stopper
140 0 4812 450 68219 Door glass
143 0 4812 440 10749 Glassdoor frame GW
144 0 4812 417 19168 Frame,door glas GW
191 0 4812 460 68532 Door bellow WH grease resistance
191 1 4812 492 18017 Strap
191 2 4812 492 98011 Strap
200 1 4812 418 18369 Tub, half front 48 l
200 2 4812 418 18434 Tub, half rear 48l, 800-1000
200 4 4812 290 88054 Clamp for tub
220 0 4819 418 18339 Drum
271 0 4812 358 18056 V-ribbed belt WH 1250 J5
272 0 4812 528 58027 Pulley DIAM.298
272 2 4812 532 18024 Washer
272 3 4812 505 18371 Nut M 12
290 0 4812 530 58101 Gasket Tub
Pos. No. 12NC Code Description
301 0 4812 452 12212 Control panel GW
301 3 4812 452 12213 Control panel side part GW
301 4 4812 452 12214 Frame Switch 5-Fold GW
303 0 4812 498 18257 Handle, drawer GW
303 1 4812 498 18258 Handle,cover GW
321 0 4812 452 12746 Insert panel AWM 040
331 0 4812 413 48335 Knob,timer GW blue printed
331 1 4812 413 48336 Knob thermostat GW blue printed
331 2 4812 413 48337 Knob spin speed GW blue print.
332 0 4812 410 29029 Push button Options GW
339 0 4812 413 18216 Adapter timer
339 1 4812 413 18215 Adapter axle 90 degree
339 2 4812 233 18007 Adapter f. Knob
350 1 4812 239 58017 Display Modul Aquastop/Door
351 0 4812 134 18011 Lamp
400 0 4819 361 58264 Motor MCA 38/64 WHE2
400 1 4812 502 18382 Screw M8 X 35
409 0 4812 362 48004 Brush,carbon motor CESET
421 0 4812 121 18142 Interf.filter 1,00 µF
430 0 4812 360 18532 Pump,draining BI/SC1
451 0 4812 259 28758 Heating element 2050W + NTC
480 0 4812 321 78109 Cable Motor SC1/OM PP/ALPHA/GA
490 0 4819 321 18136 Cable,mains 2m SA
491 0 4812 321 28367 Strain relief
491 1 4812 502 38152 Screw 4.8x19
500 0 4812 282 19437 Timer SC1, 1000
571 0 4812 271 28375 Valve,magnet Single
581 0 4812 271 28441 Pressostat
620 0 4819 410 28998 Switch options
621 0 4819 410 29004 Switch ON/OFF
622 0 4812 413 48279 Selector,switch Temp./Spin
630 0 4812 280 58019 Door lock
631 0 4812 271 38358 Switch MICRO
631 1 4812 360 58112 Floater Kit BK,WH
651 0 4812 134 48294 Light guide
691 0 4812 282 18702 Sensor NTC (SC1,OMEGA PL,access
701 0 4812 530 28781 Hose, inlet 3.8 m (Eltek)
701 0 4812 530 29256 Hose, inlet 1.8 m (Eltek)
701 0 4819 530 28926 Hose, inlet 2.5 m (Eltek)
702 0 4819 530 29019 Hose intern
707 0 4812 526 48031 Nozzle Distribution
707 1 4812 526 48028 Nozzle
708 1 4812 530 48143 Bend
711 0 4812 418 88025 Dispenser BK,WH-3CH
712 0 4812 418 88051 Drawer Detergent
713 0 4812 418 89009 Flap Detergent Container GW
717 0 4819 321 28092 Bowden cable
717 1 4812 321 38013 Lever , Nozzle
717 2 4812 321 38012 Holder,adjust.
717 3 4812 278 88018 Slide
717 4 4812 492 38359 Spring , Nozzle
717 5 4812 282 19435 Cam 3 C. for built in
717 7 4812 502 18623 Screw PT3,5x20-TORx20
718 0 4812 526 48157 Siphon 3 Chamber GW
718 1 4812 418 88018 Separator 3ch

SERVICE
21.04.2004 / Page 6 AWM 040 Whirlpool Europe
Doc. No: 4812 722 22562 8570 040 01900 Customer Service
Spare part list
Model AWM 040
Service No. 857004001900
Version 857004001900
Pos. No. 12NC Code Description
750 0 4812 530 48153 Chamber,expand. BUILT-IN
753 1 4819 418 68234 Chamber,air
754 0 4812 530 28826 Drainhose
754 1 4812 530 28832 Lock eco
754 2 4812 530 28829 Flange eco
760 0 4819 480 58106 Cover,pump
781 0 4819 530 28959 Hose
782 0 4812 530 28827 Hose Pressostat
783 1 4812 530 28822 Hose
783 3 4812 530 18001 Connection Part
783 4 4812 530 28818 Hose
785 0 4812 530 28812 Hose Draining
785 1 4812 462 78179 Threaded cap
787 0 4812 530 28819 Hose with hole
787 2 4819 401 18868 Clamp,hose 26.8 mm
794 2 4812 401 18549 Clamp,hose
794 5 4812 530 58098 Gasket Airtrap
900 0 4812 255 18204 Holder Hose outlet
900 1 4812 290 88049 Bracket
900 2 4812 401 18501 Clamp,hose 19.2 mm
900 3 4812 290 88048 Cable clamp
900 4 4812 401 18414 Clamp,hose
900 5 4819 401 18529 Clamp,hose
900 6 4812 401 18444 Support Heatingelement
900 7 4812 255 18205 Holder Pressostat
910 1 4812 502 18624 Screw 3.5x10-F A2F
910 4 4812 930 08022 Screw 4.2x13-F-H
910 5 4812 502 18619 Screw M5/8
930 0 4819 492 38139 Spring Suspension
941 0 4812 520 28001 Bearing,ball 6205 2Z C3
941 1 4812 520 28002 Bearing,ball 6203 2Z C3
953 0 4812 530 58097 Shaft seal 800-1000
961 0 4819 532 68829 Spacer
962 2 4812 360 78035 Foil Water protect.
965 0 4812 466 68545 Cover BK/WH
993 0 4819 530 29028 Bow
993 3 4812 395 58004 Tool

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Customer Service 8570 040 01900 Doc. No: 4812 722 22562
Exploded view

SERVICE
21.04.2004 / Page 8 AWM 040 Whirlpool Europe
Doc. No: 4812 722 22562 8570 040 01900 Customer Service
Exploded view

SERVICE Whirlpool Europe AWM 040 21.04.2004 / Page 9
Customer Service 8570 040 01900 Doc. No: 4812 722 22562
Wiring diagram

SERVICE
21.04.2004 / Page 10 AWM 040 Whirlpool Europe
Doc. No: 4812 722 22562 8570 040 01900 Customer Service
Circuit diagram

SERVICE Whirlpool Europe AWM 040 21.04.2004 / Page 11
Customer Service 8570 040 01900 Doc. No: 4812 722 22562
Program chart

SERVICE
21.04.2004 / Page 12 AWM 040 Whirlpool Europe
Doc. No: 4812 722 22562 8570 040 01900 Customer Service
Program chart

SERVICE Whirlpool Europe AWM 040 21.04.2004 / Page 13
Customer Service 8570 040 01900 Doc. No: 4812 722 22562
Program chart

SERVICE
21.04.2004 / Page 14 AWM 040 Whirlpool Europe
Doc. No: 4812 722 22562 8570 040 01900 Customer Service
Program chart

SERVICE Whirlpool Europe AWM 040 21.04.2004 / Page 15
Customer Service 8570 040 01900 Doc. No: 4812 722 22562
Program chart

SERVICE
21.04.2004 / Page 16 AWM 040 Whirlpool Europe
Doc. No: 4812 722 22562 8570 040 01900 Customer Service
Program chart

SERVICE Whirlpool Europe AWM 040 21.04.2004 / Page 17
Customer Service 8570 040 01900 Doc. No: 4812 722 22562
Text/Legend