Whirlpool FL 5085 User manual

SERVICE Whirlpool Europe
Customer Services
Model FL 5085
Version 8570 508 10050 Page
Technical data 2 - 3
Spare part list 4
Exploded view 5 - 6
Wiring diagram 7
Circuit diagram 8
Program chart 9 - 13
Text/Legend 14 - 15
Family SC1
Service Manual
Washing machine
Frontloader
FL 5085
FL 5085
This documentation is only intended for qualified technicians who are aware of the respec-
tive safety regulations.
Date: 11.11.2002 Subject to modification
Document-No.: 4812 712 17681

SERVICE
11.11.2002 / Page 2 FL 5085 Whirlpool Europe
Doc. No: 4812 712 17681 8570 508 10050 Customer Service
Technical data
Dimensions
Height 85 cm
Width 59.5 cm
Depth 54 cm
Weight
Net weight ~67 kg
With package ~71 kg
Main Connection
Voltage 230 V ±10%
Frequency 50 Hz
Power consumption ~2.3 kW
Fuse rating 10 A
Drum
Volume 42 l
Wash spin 54 rpm
Ramp speed 95 rpm
Speed spinning max. 840 rpm
Capacity of dry laundry
Cotton/coloured 5 kg
Cotton rapid 3 kg
Cotton short 3 kg
Easy care 2.5 kg
Easy care rapid 1.5 kg
Easy care short 2.5 kg
Delicate 1.5 kg
Wool 1 kg
Handwash/Silk 1 kg
Pressostat
Kind of switch 1-level pressoswitch
with overflow contact
Type B1-205
Nominal voltage 230 V
Water Level
Level 1 (11 - 12, 14)
Switching point 50 ±5 mmWc
Switching back point 30 ±5 mmWc
Overflow (11 - 16) 300 ±20 mmWc
Water level based
to drum 80 ±10 mm
Nominal currents
Contacts
11 - 12 4 (4) A
11 - 14 16 (4) A
11 - 16 1 (1) A
Door lock
Kind of switch Blocking limit switch
with PTC heater of
Bimetal
Type BP P/5 - R
Nominal voltage 230 V
Nominal current:
Contact 4 - 5 16 (4) A
Lock time ≤6’’
Unlock time ≤180’’
Heating element
Kind of heating Tubular heating element
with NTC - sensor
Nominal voltage 230 ±10%, -15% V
Nominal power 2050 W ±5%
Resistance (20 ˚C) 23.9 Ω±5%
Thermo-fuse (switch
OFF temperature) 152 ˚C
Leakage current (<99 ˚C) <0.8 mA
NTC sensor
Class of protection II
Resistance NTC :
0˚C 35.9 kΩ ± 5.8%
30˚C 9.8 kΩ ± 3.7%
40˚C 6.6 kΩ ± 3.1%
50˚C 4.6 kΩ ± 2.6%
60˚C 3.2 kΩ ± 2.0%
70˚C 2.3 kΩ ± 2.5%
95˚C 1.1 kΩ ± 3.7%
Inlet valve
Kind of valve 1-way valve for cold
water with Rast 2.5
electrical connection
Water temperature <60 ˚C
Rated flow >1 bar 8 l/min ±15%
Pressure range 0,2 - 10 bar
Nominal voltage 220 - 240 V
Frequency 50 Hz
Nominal current 35 mA
Nominal power 7.7 W ±10%
Nominal resistance 3.8 kΩ ± 10%

SERVICE Whirlpool Europe FL 5085 11.11.2002 / Page 3
Customer Service 8570 508 10050 Doc. No: 4812 712 17681
Technical data
Drain pump (synchronous)
Nominal Voltage 230 V
Nominal/max. current 0.3/0.5 A
Nominal power 35 W
Frequency 50 Hz
Resistor (coil) (20 ˚C) 162 Ω
Motor protection Thermal-fuse
Capacity (0.55 - 1.0 m) 20 ±2 l/min
Position of draining hose
outlet min. 0.55 m
max. 1.0 m
Program timer
Type SC1 - 3330
Timer basic 4619 710 67586
Timer programmed 4619 753 00211
Nominal voltage 230 V
Frequency 50 Hz
Program
Positions 32
Motor
Type MCA 45/64 - 148/
TAT 1
Belt ratio i = 1:15.91
Resistance contacts (20 ˚C)
Stator (full field) 2.07 Ω ± 7%
Stator (tapped field) 1.32 Ω ± 7%
Rotor 2.00 Ω ± 7%
Tachogenerator 67.80 Ω ± 7%
Input power (at 230 V AC)
Washing 250 W ±7%
Rinsing 310 W ±7%
Spinning 380 W ±10%
Radio interference supression
Rated voltage 90 - 250 V
Rated current 16 A
Frequency 50/60 Hz
Nominal capacity 470 nF X1 + 2 x 22 nF Y
Main switch
Type 1DLF1006
Nominal voltage 250 V
Nominal current 16 (5) A
Poles 2
Functionality Normally opened
Connection in RAST 5 6.3 pins
Connection lamp 2.8 pins
Pilot lamp
Nominal voltage 230 V
Option switch
Nominal voltage 5 V DC
Nominal current 1 mA
Poles 1
Functionality Normally opened
Connection RAST 2.5
Temperature/spin speed selector
Positions 7
Nominal voltage 5 V DC
Nominal current 1 mA
Poles 1
Connection RAST 2.5
Value of resistors ±5%:
5 - 6 Position 1 <10 Ω
Position 2 0.68 kΩ
Position 3 1.10 kΩ
Position 4 1.80 kΩ
Position 5 2.70 kΩ
Position 6 3.60 kΩ
Position 7 4.70 kΩ
Push button switch
ON/OFF SM
Rapid OPT. 1
Rinse intensive OPT. 2
Rinse stop OPT. 3
Cotton-/
coloured Easy care Deli- cate Wool Silk
Pre wash 02 - 06 03 - 06 04 - 06 - -
Main wash 07 - 21 12 - 21 14 - 21 17 - 21 18 - 21
Rinse 22 - 28 22 - 28 22 - 28 22 - 28 22 - 28
Spin 29 - 31 29 - 31 29 - 31 29 - 31 29 - 31
Stop 32 32 32 32 32

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11.11.2002 / Page 4 FL 5085 Whirlpool Europe
Doc. No: 4812 712 17681 8570 508 10050 Customer Service
Spare part list
Model FL 5085
Service No. 857050810050
Version 857050810050
Pos. No. 12NC Code Description
001 0 4812 440 10328 Cabinet + feet TATRY
011 0 4812 462 48077 Foot adjustable
013 0 4812 462 48078 Foot fix
021 0 4812 440 19481 Front,panel
024 0 4819 440 19897 Panel, rear
025 0 4812 404 38636 Support control board VBL
025 1 4812 452 19849 Holder Frontpanel
030 0 4812 440 10481 Table top WH VBL
034 2 4819 492 68458 Fastener
034 3 4819 532 68243 Bushing
040 0 4819 417 19232 Hinge
053 0 4819 440 19901 Plinth
061 0 4819 466 89453 Counter weight ,top
061 1 4819 466 89454 Counter weight ,bottom
080 0 4812 492 38386 Spring,suspens.
081 0 4812 466 48093 Friction plate
083 1 4819 462 38925 Friction plate
084 0 4819 462 48049 Silent bloc
086 0 4819 401 18607 Clamp bushing
110 0 4819 498 78444 Handle
130 0 4819 417 38117 Lock
130 1 4819 535 38062 Shaft Hooh
141 0 4819 450 69519 Door glass
143 0 4812 440 10652 Door cpl. WH VBL
143 1 4812 440 10483 Glassdoor frame WH VBL
144 0 4819 532 28288 Frame,door glas
144 1 4819 466 89077 Plate door frame
190 0 4819 468 18344 Door bellow
190 1 4819 492 38119 Strap porthole seal
190 2 4819 492 68515 Strap porthole seal
200 0 4812 418 18411 Tub
201 0 4812 464 48165 Bottom Tub cpl.
201 1 4819 532 88052 Ring
201 2 4812 464 48166 Bottom Tub
210 0 4812 535 78064 Crosspiece,drum
220 0 4812 418 18412 Drum
220 1 4812 418 18413 Drum cpl.
228 0 4812 418 18212 Plate
271 0 4812 358 18158 Belt
272 0 4812 528 88102 Pulley
292 0 4819 466 69797 Gasket
301 0 4812 452 11711 Control panel FL 5085
331 0 4812 414 58175 Knob,timer VBL
332 0 4812 513 18118 Push button WH VBL
335 0 4812 414 58176 Knob thermostat WH VBL
336 0 4812 414 58178 Knob,potentiom.
339 0 4812 233 18006 Adapter f. Knob
351 0 4812 124 98001 Lamp mains
401 0 4812 361 58358 Motor MCA 45/64, 800
421 0 4812 121 18142 Interf.filter 1,00 µF
430 0 4812 360 18527 Pump,draining with Protector
451 0 4812 259 28835 Heating element 230 V
490 0 4819 321 18136 Cable,mains 2m SA
491 0 4812 321 28367 Strain relief
502 0 4812 282 19333 Timer SC1 progr. 825 MP 3330
Pos. No. 12NC Code Description
572 0 4812 271 28506 Valve,magnet single
583 0 4812 271 28507 Pressostat
620 3 4819 410 28998 Switch options
621 0 4812 276 18276 Switch ON/OFF
622 0 4812 413 48279 Selector,switch Temp./Spin
630 0 4819 276 18416 Door lock
701 0 4819 530 29034 Hose, inlet
702 0 4812 530 29128 Hose dispenser/valve
707 0 4812 526 48033 Nozzle Distribution 4
707 1 4812 526 48028 Nozzle
708 1 4812 530 48358 Bend dispenser/tub
711 0 4812 418 68245 Detergent disp.
712 0 4812 418 68246 Drawer VBL
713 0 4812 418 88028 Flap Detergent Cont.
717 0 4812 321 38022 Bowden cable
717 1 4812 321 38013 Lever , Nozzle
717 2 4812 321 38012 Holder,adjust.
717 3 4812 278 88018 Slide
717 5 4812 233 18003 Cam 4 C. incl. adapter WH
718 0 4812 526 48051 Siphon
718 1 4812 418 88024 Accessory
753 1 4819 418 68234 Chamber,air
754 0 4819 526 48255 Drainhose inner Tub/Pump
754 1 4812 530 28832 Lock eco
781 0 4819 530 29035 Hose,draining
783 0 4819 530 29036 Hose pressostat
787 0 4812 530 29129 Steam hose
794 5 4812 530 58098 Gasket Airtrap
900 0 4812 255 18205 Holder Pressostat
901 0 4819 401 18529 Clamp,hose
901 1 4819 401 18174 Clamp,hose 25-45 mm
901 2 4812 401 18501 Clamp,hose 19.2 mm
901 3 4819 401 18882 Clamp
901 6 4819 401 18436 Clamp,hose
902 1 4812 255 18204 Holder Hose outlet
910 6 4819 502 38005 Screw
912 2 4819 310 38685 Set screw
914 0 4812 505 18371 Nut M 12
931 0 4819 492 38138 Spring,suspens.
932 0 4819 492 68666 Spring
932 5 4812 492 38359 Spring , Nozzle
941 0 4819 903 00802 Bearing,ball 6204-2ZR
941 1 4812 520 28001 Bearing,ball 6205 2Z C3
951 0 4812 530 58097 Shaft seal 800-1000
990 0 4819 310 39124 Mounting kit ,weight top
990 1 4819 310 38684 Mounting kit ,weight bottom
990 2 4819 310 39099 Accessories CROSSPIECE

SERVICE Whirlpool Europe FL 5085 11.11.2002 / Page 5
Customer Service 8570 508 10050 Doc. No: 4812 712 17681
Exploded view

SERVICE
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Doc. No: 4812 712 17681 8570 508 10050 Customer Service
Exploded view

SERVICE Whirlpool Europe FL 5085 11.11.2002 / Page 7
Customer Service 8570 508 10050 Doc. No: 4812 712 17681
Wiring diagram

SERVICE
11.11.2002 / Page 8 FL 5085 Whirlpool Europe
Doc. No: 4812 712 17681 8570 508 10050 Customer Service
Circuit diagram

SERVICE Whirlpool Europe FL 5085 11.11.2002 / Page 9
Customer Service 8570 508 10050 Doc. No: 4812 712 17681
Program chart

SERVICE
11.11.2002 / Page 10 FL 5085 Whirlpool Europe
Doc. No: 4812 712 17681 8570 508 10050 Customer Service
Program chart

SERVICE Whirlpool Europe FL 5085 11.11.2002 / Page 11
Customer Service 8570 508 10050 Doc. No: 4812 712 17681
Program chart

SERVICE
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Doc. No: 4812 712 17681 8570 508 10050 Customer Service
Program chart

SERVICE Whirlpool Europe FL 5085 11.11.2002 / Page 13
Customer Service 8570 508 10050 Doc. No: 4812 712 17681
Program chart

SERVICE
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Doc. No: 4812 712 17681 8570 508 10050 Customer Service
Text/Legend

SERVICE Whirlpool Europe FL 5085 11.11.2002 / Page 15
Customer Service 8570 508 10050 Doc. No: 4812 712 17681
Text/Legend